The present invention relates to a pressure wave supercharger to alternately introduce intake air and exhaust gas into cells of a rotor disposed in a housing and to perform supercharging by utilizing pressure waves of exhaust gas introduced into the cells.
There is known a pressure wave supercharger in which a rotor having plural cells is rotatably arranged in a housing to alternately introduce intake air and exhaust gas into the cells and to perform supercharging to an internal combustion engine as pressurizing intake air in the cells by the introduced exhaust gas. In the pressure wave supercharger, since exhaust gas is introduced into the housing, the housing and the rotor are elongated due to heat of exhaust gas. Accordingly, there is known a pressure wave supercharger having a rotor made of ceramic of which thermal expansion coefficient is small (see Patent Document 1). In addition, Patent Document 2 is another prior art document related to the present invention.
There is known a rotor for pressure wave supercharger in which plural spaces are formed around a shaft portion as penetrating in an axial direction by radially disposing plural partition walls extending in a radial direction from the shaft portion rotatably supported by a housing and in which plural cells are formed by partitioning each space into an inner circumferential side and an outer circumferential side respectively with a partition member. When exhaust gas is introduced into each cell of such a rotor, the partition member is heated from both sides being the inner circumferential side and the outer circumferential side. Then, temperature of the partition member becomes higher than that of other sections of the rotor and there is possibility that the partition member protrude from an end face of the rotor. In this case, when clearance between the rotor and the hosing is small, there is a possibility that the partition member is contacted with the housing. On the other hand, when largeness of the clearance between the rotor and the housing is sufficiently ensured so that the partition member expanded due to heat is not contacted with the housing, there is a possibility that a supercharging efficiency is decreased due to increase of quantity of intake air and exhaust gas leaking between the rotor and the housing.
In view of the foregoing, one object of the present invention is to provide a pressure wave supercharger capable of preventing contacting between a rotor and a housing while suppressing decrease of a supercharging efficiency.
A pressure wave supercharger according to a first aspect of the present invention includes a housing having an accommodating room to accommodate a rotor rotatably about an axis, and an exhaust side wall face which is arranged at the accommodating room as being opposed to one end face of the rotor in the axial direction and to which an exhaust gas introduction port and an exhaust gas discharge port communicating with an exhaust passage of an internal combustion engine are opened; wherein the rotor includes a shaft portion supported by the housing rotatably about the axis, plural partition walls arranged as being extended in the radial direction from the shaft portion and in the axial direction from the one end face to the other end face of the rotor, and a partition member which is arranged at a space between mutually adjacent partition walls and which partitions the space into an inner cell at an inner circumferential side and an outer cell at an outer circumferential side as extending from the one end face to the other end face of the rotor; and a groove portion concaved in a direction being apart from the rotor is formed at the exhaust side wall face as being overlapped with a trajectory of the partition member lined during rotation of the rotor as viewed from the axial direction.
According to the first pressure wave supercharger of the present invention, the groove portion is formed at the exhaust side wall face so as to be overlapped with the trajectory of the partition member lined during rotation of the rotor, that is, so as to be opposed to the partition member. Accordingly, even when the partition member protrudes from the one end face of the rotor due to heat expansion, contacting of the protruded part with the exhaust side wall face can be prevented by appropriately arranging the width of the groove portion. Further, by arranging the groove portion as described above, largeness of clearance between the one end face of the rotor and the exhaust side wall face can be set without considering protruding length of the partition member from the rotor at the time of heat expansion. Accordingly, the largeness of the clearance between the one end face of the rotor and the exhaust side wall face can be reduced. With this configuration, since quantity of exhaust gas leaking between the housing and the rotor can be reduced, decrease of supercharging efficiency can be suppressed. Hence, according to the first pressure wave supercharger, contacting between the rotor and the housing can be prevented while suppressing decrease of the supercharging efficiency.
In one embodiment of the first pressure wave supercharger according to the present invention, the groove portion may be formed at the exhaust side wall face so that width thereof is equal to or larger than thickness of the partition member in the radial direction. By setting the width of the groove portion as described above, contacting of the partition member with the exhaust side wall face can be prevented further reliably.
In one embodiment of the first pressure wave supercharger according to the present invention, the housing may further include an intake side wall face which is arranged at the accommodating room as being opposed to the other end face of the rotor and to which an intake air introduction port and an intake air discharge port communicating with an intake passage of the internal combustion engine are opened; and an intake side groove portion concaved in a direction being apart from the rotor is formed at the intake side wall face as being overlapped with a trajectory of the partition member lined during rotation of the rotor as viewed from the axial direction. According to this embodiment, even when the partition member is protruded from the other end face of the rotor due to heat expansion, contacting of the protruded part with the intake side wall face can be prevented. Therefore, contacting between the rotor and the housing can be further prevented.
In this embodiment, the intake side groove portion may be formed at the intake side wall face so that width thereof is equal to or larger than thickness of the partition member in the radial direction. By setting the width of the intake side groove portion as described above, contacting of the partition member with the intake side wall face can be prevented further reliably.
A pressure wave supercharger according to a second aspect of the present invention includes a housing having an accommodating room to accommodate a rotor rotatably about an axis, and an exhaust side wall face which is arranged at the accommodating room as being opposed to one end face of the rotor in the axial direction and to which an exhaust gas introduction port and an exhaust gas discharge port communicating with an exhaust passage of an internal combustion engine are opened; wherein the rotor includes a shaft portion supported by the housing rotatably about the axis, plural partition walls arranged as being extended in the radial direction from the shaft portion and in the axial direction from the one end face to the other end face of the rotor, and a partition member which is arranged at a space between mutually adjacent partition walls to partition the space into an inner cell at an inner circumferential side and an outer cell at an outer circumferential side; and the partition member is disposed at the rotor so that an end thereof at the one end face side is arranged at a position being further apart from the exhaust side wall face than the one end face.
According to the second pressure wave supercharger of the present invention, since an end of the partition member at the one end face side, that is, an end of the exhaust side, is arranged at a position being further apart from the exhaust side wall face than the one end face of the rotor, protruding of the partition member from the one end face of the rotor can be suppressed even when the partition member is elongated due to heat expansion in the axial direction. Accordingly, contacting of the partition member with the exhaust side wall face can be suppressed. Further, by appropriately setting the position of the end of the partition member at the one end face side, protruding of the partition member from the one end face of the rotor can be prevented even when the partition member is elongated in the axial direction due to heat expansion. Accordingly, largeness of a clearance between the one end face of the rotor and the exhaust side wall face can be reduced. With this configuration, since quantity of exhaust gas leaking between the housing and the rotor can be reduced, decrease of supercharging efficiency can be suppressed. Hence, contacting between the rotor and the housing can be prevented while suppressing decrease of the supercharging efficiency.
In one embodiment of the second pressure wave supercharger according to the present invention, the housing may further include an intake side wall face which is arranged at the accommodating room as being opposed to the other end face of the rotor and to which an intake air introduction port and an intake air discharge port communicating with an intake passage of the internal combustion engine are opened; and the partition member may be disposed so that an end thereof at the other end face side is arranged at a position being further apart from the intake side wall face than the other end face. In this case, protruding of the partition member from the other end face of the rotor can be suppressed even when the partition member is elongated due to heat expansion in the axial direction. Accordingly, since protruding of the partition member from the other end face of the rotor can be suppressed, contacting between the rotor and the housing can be further prevented.
The pressure wave supercharger 10 includes a shaft 21 supported by the housing 11 as being rotatable about the axis Ax. The shaft 21 is located on the axis Ax. The rotor 12 is attached to one end of the shaft 21 to be rotated integrally therewith. The other end of the shaft 21 is connected to an output shaft of an electric motor 22. Thus, the rotor 12 is rotated by the electric motor 22.
As shown in
As shown in
As well known, the pressure wave supercharger 10 introduces exhaust gas into each cell 27, 28 from the exhaust passage 4 by rotating the rotor 12 and pressurizes intake air in each cell 27, 28 by utilizing pressure waves of the exhaust gas. Then, supercharging to the engine 1 is performed by supplying the pressurized intake air to the cylinders 2a. In this manner, since exhaust gas is introduced into each cell 27, 28 in the pressure wave supercharger 10, the exhaust gas heats the shaft portion 23, the outer cylinder 24, the partition walls 25, and the partition member 26. Among the above, the shaft portion 23 contacts to the exhaust gas only at the outer circumferential side thereof and the outer cylinder 24 contacts to the exhaust gas only at the inner circumferential side thereof. Accordingly, temperature difference occurs between the inner circumferential side and the outer circumferential side respectively with the shaft portion 23 and the outer cylinder 24 and heat moves toward the side of which temperature is lower. Further, since the partition walls 25 are connected to the shaft portion 23 and the outer cylinder 24, heat moved to the shaft portion 23 and the outer cylinder 24. Therefore, the shaft portion 23, the outer cylinder 24 and the partition walls 25 are respectively elongated in the direction of the axis Ax in an approximate similar manner due to heat expansion. Meanwhile, the partition member 26 contacts to the exhaust gas at both sides being the inner circumferential side and the outer circumferential side thereof and is connected only to the partition walls 25. Hence, heat is difficult to move from the partition member 26 to the outside compared to the other parts of the rotor 12. Accordingly, temperature of the partition member 26 becomes higher than that of the other parts of the rotor 12, so that temperature difference occurs thereamong. In this case, elongation due to heat in the direction of the axis Ax of the partition member 26 becomes larger than elongation due to heat in the direction of the axis Ax of the other parts. Then, the partition member 26 protrudes in the direction of the axis Ax from the one end face 12a of the rotor 12.
In the pressure wave supercharger 10 of the first embodiment, since the exhaust side groove portion 29 is formed at the exhaust side wall face 16a, it is possible to prevent contacting of the partition member 26 with the exhaust side wall face 16a even when the partition member 26 protrudes from the one end face 12a. In addition, since the intake side groove portion 30 is formed at the intake side wall face 15a, it is possible to prevent contacting of the partition member 26 with the intake side wall face 15a even when the partition member 26 protrudes from the other end face 12b of the rotor 12 due to heat expansion.
Next, a method to set largeness of clearance C between the one end face 12a of the rotor 12 and the exhaust side wall face 16a will be described with reference to
On the other hand, in the pressure wave supercharger 10 of the first embodiment, since the exhaust side groove portion 29 is provided, the largeness of the clearance C can be set without considering the protruding part P as shown in
In the pressure wave supercharge 10, exhaust gas is moved between each inner cell 27 and each outer cell 28 aligned in the radial direction via the exhaust side groove portion 29 as indicated by arrow F1 in
As described above, according to the pressure wave supercharger 10 of the first embodiment, since the exhaust side groove portion 29 and the intake side groove portion 30 are provided, contacting between the rotor 12 and the housing 11 can be prevented while suppressing decrease of the supercharging efficiency.
The width W1 of the exhaust side groove portion 29 and the width W2 of the intake side groove portion 30 may be set at a value larger than the thickness t of the partition member 26 in consideration of vibration during rotation of the rotor 12. In this case, contacting of the rotor 12 with the housing 11 can be prevented even when the rotor 12 is vibrated.
Here, in the pressure wave supercharger 10 according to this embodiment, the intake side groove portion 30 may be eliminated. Since intake air is introduced from the intake passage 3 to a part of the intake side of the rotor 12, a part of the intake side of the partition member 26 is cooled with the intake air. Therefore, elongation of the partition member 26 toward the intake side is smaller than that toward the exhaust side. Accordingly, the intake side groove portion 30 can be eliminated. In this case, since machining operation for the intake side groove portion 30 can be eliminated, manufacturing cost can be reduced.
Next, a pressure wave supercharger 10 according to a second embodiment of the present invention will be described with reference to
Further, in the present embodiment, the exhaust side groove portion 29 is not formed at the exhaust side wall face 16a as shown in
In the present embodiment, since the end 26a of the partition member 26 at the one end side is arranged to be further apart from the exhaust side wall face 16a than the one end face 12a as shown in
Further, in the present embodiment, since both ends of the partition member 26 do not protrude from the end faces 12a, 12b of the rotor 12 even when the engine 1 is operated at full load, largeness of the clearance between each end face 12a, 12b of the rotor 12 and the housing 11 at the time of full-load operation of the engine 1 can be reduced. Further, largeness of the clearance between the rotor 12 and the housing 11 at the time of partial-load operation of the engine 1 can be also reduced thereby. Accordingly, quantity of intake air and exhaust gas leaking between the housing 11 and the rotor 12 can be respectively reduced. Therefore, decrease of the supercharging efficiency can be suppressed.
Here, in the pressure wave supercharger 10, it is also possible that the end of the partition member 26 at the other end side, that is, the intake side, is arranged to be flush with the other end face 12b of the rotor 12 in a state that the partition member 26 is not elongated due to heat. As described above, the part of the intake side of the partition member 26 is cooled by the intake air, elongation thereof due to heat in the direction of the axis Ax is small. Accordingly, even when the end of the partition member 26 at the other end side is formed flush with the other end face 12b of the rotor 12, contacting of the rotor 12 with the housing 11 can be prevented.
The prevent invention is not limited to the above-described embodiments, and may be embodied in various form. For example, the rotor disposed at the pressure wave supercharger of the present invention is not limited to the rotor in which a space between partition walls is partitioned into two layers. For example, it is also possible to adopt a rotor having a space between partition walls being partitioned into three or more layers in the radial direction as disposing two or more partition members between the partition walls. In this case, an exhaust side groove portion is respectively formed at the exhaust side wall surface of the housing as being overlapped with a trajectory of each partition member lined during rotation of the rotor as viewed from the axial direction. Further, it is also possible to adopt a rotor of which partition members are disposed at positions being alternately shifted in the radial direction for every adjacent space between partition walls. Further, it is also possible to adopt a rotor of which partition members are disposed only at a part of spaces between partition walls. In these cases as well, it is only required to form the exhaust side groove portion at the exhaust side wall face to be overlapped with a trajectory of the partition members during rotation of the rotor. An intake side groove portion may be formed at the intake side wall face as being similar to the exhaust side groove portion.
In each embodiment describe above, the rotor is rotated by an electric motor. However, the drive source is not limited to an electric motor. For example, it is also possible to rotationally drive the rotor by utilizing rotation of a crank shaft of an internal combustion engine. In this case, it is also possible to change rotational speed of the rotor by disposing a transmission mechanism at a power transmission route between the crank shaft and the rotor.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP10/56988 | 4/20/2010 | WO | 00 | 4/21/2011 |