DESCRIPTION OF THE DRAWINGS
FIG. 1 is a frontal, partially broken-away view of a gas cylinder employing a brace and splash guard in accordance with one embodiment of the present invention.
FIG. 2 is a cross-sectional view of the cylinder of FIG. 1, taken along line 2-2 of FIG. 1, showing a top view of the brace securing the vapor fuel pipe and the splash guard.
FIG. 3 is a cross-sectional view of one embodiment of the invention taken along line 3-3 of FIG. 2, showing the weld joints securing the brace to the top head joggle lip.
FIG. 4 is a partial perspective view of one embodiment of the top head section showing the vapor fuel pipe, the brace, and the splash guard.
FIG. 5 is a partial broken-away view of one embodiment of the brace, showing the brace tines in further detail.
FIG. 6 is a front view of one embodiment of the splash guard, before it is welded into place.
Repeat use of reference characters throughout the present specification and appended drawings is intended to represent the same or analogous features or elements of the invention.
DETAILED DESCRIPTION
The present invention and its advantages are best understood by referring to the drawings. The elements of the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention.
FIG. 1 illustrates one embodiment of a horizontal fuel gas cylinder 10 that may be used on a propane-powered lawnmower or other gas fuel-powered device. The cylinder 10 is made up of a “top” head section 11 and a “bottom” head section 12, which sections are secured together by a circumferential weld joint 13 to form a pressure vessel for containing fuel. (Note that the use of “top” and “bottom” head sections refers to the positioning of the cylinder in its traditional orientation, which is the orientation used for filling the cylinder, and not in its horizontal position, i.e., the position of its use.) Both the top head and the bottom head sections may be fabricated from aluminum or aluminum alloy to minimize the weight of the cylinder and to resist corrosion, though other materials could be used as well, such as steel or composite materials. In this embodiment, a guard or collar 14 is welded to the top head 11 in the conventional manner, and a foot ring 15 is welded to the bottom of the bottom head section 12.
In another embodiment of the invention, the cylinder is made of a composite material. In the composite embodiment, the head sections are connected together with adhesive.
Referring to FIG. 1, the cylinder 10 also comprises a pipe 16 contained within the cylinder 10. The pipe 16 is made of steel in one embodiment, though other materials could be employed, such as aluminum or plastic. In one embodiment, the pipe 16 is a ⅜ inch steel NPS pipe. One end 17 of the pipe 16 is threaded into a coupler 18 which in turn connects to a service valve 19. The valve 19 can be used to connect to an engine to provide the fuel vapor for engine operation. The pipe 16 has a bend 20 formed in it to bring the pipe's “open” end 21 adjacent to the side 22 of the bottom head section 12. In operation, the cylinder 10 is laid horizontally on its side as shown in FIG. 1, and oriented so that the pipe end 21 is at or near the uppermost point in the cylinder 10.
In the conventional manner, the cylinder 10 further includes additional fittings, such as a fill valve, a fill coupling, a float valve to indicate the fuel level and a pressure relief valve. These additional fittings are not illustrated herein.
To relieve the strain on the pipe 16 due to its long lever arm and the vibration experienced during operation of the lawnmower, a brace 30 is included to secure the pipe in accordance with the present invention. For aluminum cylinders, the brace 30 may be made of ⅛ inch thick aluminum, and in one embodiment is made of 6061-T6 aluminum alloy. As illustrated in FIG. 2, one embodiment of the brace 30 defines two protruding tines 36 and 38, which are spaced apart by a sufficient distance (prior to assembly with the pipe 16) to just allow the pipe 16 to be fitted between the tines. It is desirable to provide a slot dimension between the tines which is only slightly larger than the outer dimension of the pipe 16, so that the pipe fits tightly between the tines. This facilitates the clamping of the pipe tightly between the tines, so that the tine compression or crimping is not required to do all the work of securing the pipe in place.
As is better illustrated in FIG. 3, in one embodiment a joggle 31 is formed in the top head 11, and the bottom head 12 is formed with a straight rim 33. This arrangement permits the brace 30 to be welded to the joggle 31 of the top head 11 prior to the mating of the top and bottom head sections 11 and 12. The pipe 16 can then be fitted between the tines 36 and 38 of the brace 30 prior to assembling the top and bottom heads 11 and 12, and the tines squeezed together to secure the pipe 16 in place, as illustrated in FIGS. 2, 4 and 5. It will be appreciated that the tines 36 and 38 permit mechanical engagement with the pipe 16 by crimping the tines together into contact with the pipe. In this embodiment, because the brace is typically aluminum, and the pipe is steel, welding the brace 30 to the pipe 16 would be difficult due to the dissimilar materials.
As illustrated in FIG. 3, the brace 30 is welded to the joggle 31 of the top head section 11 via weld 32. In one embodiment illustrated herein, the brace 30 is welded to the joggle 31 by gas tungsten arc welding. For an aluminum cylinder of one embodiment, the welding filler wire found particularly well suited to the purpose for welding the 6061-T6 aluminum brace 30 to the joggle of 5154 aluminum is 4043 aluminum alloy filler wire. This particular filler wire is compatible with the two aluminum alloys, the 6061-T6 and the 5154, yet is a ductile material which provides a strong bond between the brace and the joggle. It is important that good welding techniques be employed to weld the brace to the joggle, such as welding to the ends of the brace and having an ample supply of the filler wire, so that the weld joint is not starved for filler during the welding process, and allowing the weld to spill over slightly at the brace ends. Such good welding techniques should be employed to prevent cracking of the weld due to the vibration experienced during operation of the lawnmower or other device.
Advantages of the brace 30 described above include the securing of the pipe 16 against vibration, thereby reducing the stress on the pipe and reducing stress failure rates, while fulfilling the requirement (applicable to metal cylinders) that no welding can be done to the straight sides of the cylinder. Further, the brace secures the pipe in a rugged and inexpensive manner even when the pipe and the brace are of dissimilar materials which cannot readily be welded together. While the brace disclosed herein is clamped onto the pipe by crimping the tines, and such method is particularly advantageous because of its simplicity, low cost and ruggedness, other mechanical means of connecting the brace to the pipe could alternatively be employed, such as inserting the pipe through a hole in the brace element. In embodiments of the invention in which the cylinder is fabricated from composite materials, the brace is glued to the inner surface of the cylinder rather than welded.
As illustrated in FIGS. 1, 2, and 4, the cylinder 10 includes splash guard 40, which is attached to the interior surface of joggle 31 of the top head section 11 as shown in FIGS. 2 and 4. The attachment of the splash guard, accomplished for metal cylinders by welding of the splash guard 40 to the joggle 31 of the top head 11, takes place prior to the mating of the top and bottom head sections 11 and 12. In one embodiment, the splash guard 40, further illustrated in FIG. 6, is a roughly rectangular or oblong aluminum sheet 44 containing aperture 41. Although the aperature is illustrated in FIG. 6 as a round hole, other shapes of apertures, such as oval or slotted, are also within the scope of the present invention. Further, other shapes of splash guards, such as circular or oval, are possible without departing from the scope of the present invention.
In the embodiment illustrated in FIG. 2, the sheet 44 is bent or curved as shown and fitted over the pipe 16 in such a manner that the pipe 16 is fed through the aperture 41 of the splash guard 40. In one embodiment, the splash guard 40 is welded to the joggle 31 via two welds 42 at the distal ends of the splash guard 40. In composite cylinders, the splash guard is attached to the interior surface of the cylinder via adhesive.
After the brace 30, pipe 16 and splash guard 40 are installed to the top head section 11, as described herein, the top head section 11 is mated to the bottom section 12 in the conventional manner. In one embodiment, the completed fuel cylinder is approximately one foot in inside diameter by about twenty-eight (28) inches in length.
Although the illustrated embodiment is a fuel cylinder designed for horizontal use, other orientations and shapes of fuel tanks could also employ the present invention, provided that the tanks have a fuel vapor withdrawal pipe internal to the cylinder.
This invention may be provided in other specific forms and embodiments without departing from the essential characteristics as described herein. The embodiment described is to be considered in all aspects as illustrative only and not restrictive in any manner.
As described above and shown in the associated drawings and exhibits, the present invention comprises an improved pressurized fuel cylinder. While particular embodiments of the invention have been described, it will be understood, however, that the invention is not limited thereto, since modifications may be made by those skilled in the art, particularly in light of the foregoing teachings. It is, therefore, contemplated by the appended claims to cover any such modifications that incorporate those features or those improvements that embody the spirit and scope of the present invention.
Patent Application
20080029519
