This application is a U.S. non-provisional application claiming the benefit of French Application No. 22 10194, filed on Oct. 5, 2022, which is incorporated herein by reference in its entirety.
The present disclosure relates to a pressurized gas containment liner. The disclosure relates to a pressurized gas tank comprising such a liner as well as a method for manufacturing such a liner.
In the field of transport means, and in particular in automotive transport, it may prove important to contain pressurized gas. This proves all the more true with the growth of vehicles provided with fuel cells, for which dihydrogen intended to supply a fuel cell must be stored in the vehicle.
It is known to use cylindrical tanks for the containment of pressurized gas in vehicles. Such tanks are generally provided with a cylindrical compression liner, arranged inside a body of the tank, and aiming to ensure the containment of the pressurized gas within the tank.
Such liners, and more generally such tanks, however, are not entirely satisfactory due to their shape which is sometimes unsuitable for the layout of a vehicle.
It has therefore been proposed to use non-cylindrical reservoirs, for example prismatic tanks. Such tanks generally have the shape of a flattened prism, making it possible to improve the integration of the tank in the vehicle.
However, such tanks are not entirely satisfactory. Specifically, it has been shown that due to their non-cylindrical shape, the tanks are less robust. It has then been necessary to reinforce the tanks locally in order to improve their robustness, and to adapt the liners to such reinforcements. However, the manufacture of such liners has proven complex.
Thus, one of the aims of the disclosure is to propose a gas containment liner allowing easier integration into a vehicle while being inexpensive to manufacture and making it possible to obtain a robust tank.
To this end, the disclosure relates to a pressurized gas containment liner, comprising:
The use of a first part comprising at least one pillar makes it possible to obtain a pressurized gas containment liner able to accommodate reinforcement elements, thus making it possible to obtain a tank whose robustness is improved. The decreasing cross-section of the pillar from its proximal end to its distal end is also particularly advantageous for the production of the first part, for example by molding, such a geometry facilitating the demolding of the first part following its manufacture.
According to other advantageous aspects of the disclosure, the pressurized gas containment liner comprises several of the following features, taken alone or in any technically feasible combination:
The disclosure further relates to a pressurized gas tank comprising a pressurized gas containment liner as mentioned above, and a tank body arranged around the pressurized gas containment liner, an internal face of the tank body being affixed to an external face of the pressurized gas containment liner.
The disclosure further relates to a method for manufacturing a pressurized gas containment liner as mentioned above, comprising the following steps:
The disclosure will be better understood on reading the following description, given solely by way of non-limiting example, and referring to the drawings in which:
With reference to
The pressurized gas tank 10 is configured to contain a pressurized gas such as, for example, a reducing fuel gas and such as in particular pressurized hydrogen. The tank of pressurized gas 10 is, for example, configured to contain a gas at a pressure greater than 200 bar and, for example, a gas at a pressure of 350 bar or a gas at a pressure of 700 bar. The pressurized gas tank 10 is further, for example, configured to contain a liquid, such as a liquid phase of the pressurized gas contained in the tank 10, for example.
The tank of pressurized gas 10 is, for example, intended to be installed in a vehicle, for example a motor vehicle. The pressurized gas tank 10 is, for example, configured to supply fuel to a fuel cell of the vehicle (not shown).
The tank body 14, for example, forms a body volume 17 in which the liner 12 is housed. The tank body 14 comprises, for example, an inner face 18 defining the body volume 17. The tank body 14 is, for example, produced around the liner 12 so that the liner 12 is arranged in the tank body 14, the internal face 18 being, for example, affixed to an external face 20 of the liner.
The tank body 14 is, for example, made from composite. The composite from which the tank body 14 is made comprises, for example, a resin such as: an epoxy resin, or a resin made from at least one thermoplastic polymer selected from the group consisting of polyolefins, in particular polypropylene, polyamides, in particular aliphatic polyamides, such as polycaprolactam PA 6, polyhexamethylene adipamide PA 6.6, polycarbonates, PAEK (polyaryletherketone), including PEEK (polyetheretherketone) and PEKK (polyetherketoneketone), acrylic-based materials such as PMMA (including the resin known as ELIUM), PEI (Polyetherimide also known as ULTEM), PPS (Polyphenylene Sulfide), ABS (Acrylonitrile Butadiene Styrene), PLA (Polylactic Acid), TPU (Thermoplastic Polyurethane) and PET (Polyethylene), and mixtures thereof.
The composite from which the tank body 14 is made comprises, for example, a reinforcement made of: fibers selected from the group consisting of carbon fibers, Kevlar fibers, glass fibers, ceramic fibers, fibers of polymeric material, for example thermoplastic, in particular aramid or polyester fibers, fibers of plant origin, in particular flax fibers, metal fibers, the fibers preferably being carbon fibers, or a mixture of such fibers.
As can be seen in
Each tank column 16 is, for example, welded to the tank body 14 at each of the ends of the column 16 and/or made so as to form a single piece with the tank body 14.
Each tank column 16 is, for example, made from composite. The composite from which each tank column 16 is made comprises, for example, a resin such as: an epoxy resin, or a resin made from at least one thermoplastic polymer selected from the group consisting of polyolefins, in particular polypropylene, polyamides, in particular aliphatic polyamides, such as polycaprolactam PA 6, polyhexamethylene adipamide PA 6.6, polycarbonates, PAEK (polyaryletherketone), including PEEK (polyetheretherketone) and PEKK (polyetherketoneketone), acrylic-based materials such as PMMA (including the resin known as ELIUM), PEI (Polyetherimide also known as ULTEM), PPS (Polyphenylene Sulfide), ABS (Acrylonitrile Butadiene Styrene), PLA (Polylactic Acid), TPU (Thermoplastic Polyurethane) and PET (Polyethylene), and mixtures thereof.
The composite from which each tank column 16 is made comprises, for example, a reinforcement made of: fibers selected from the group consisting of carbon fibers, Kevlar fibers, glass fibers, ceramic fibers, fibers of polymeric material, for example thermoplastic, in particular aramid or polyester fibers, fibers of plant origin, in particular flax fibers, metal fibers, the fibers preferably being carbon fibers, or a mixture of such fibers.
In a particular embodiment, the material of the reservoir columns 16 is the same as the material of the tank body 14.
As shown in
As seen above, the liner 12 is, for example, arranged in the body volume 17.
The liner 12 is configured to ensure that the tank 10 is leaktight to the pressurized gas while the tank body 14 is configured to ensure that the pressurized gas is pressure-resistant. part 24.
As shown in
The first part 22 and the second part 24 are, for example, made of a thermoplastic material chosen from the list consisting of ABS (Acrylonitrile butadiene styrene), PA (polyamide), PC (polycarbonate), PP (polypropene), PMMA (polymethyl methacrylate), PS (Expanded Polystyrene), PBT (butylene terephthalate). The material of the first part 22 and the second part 24, is for example more particularly chosen from the list consisting of: PA6 (Polycaprolactam), PA11 (polyundecanamide) or PA12 (Nylon 12).
As will be described in more detail below, the thermoplastic material chosen to form the first part 22 or the second part 24 may, for example, comprise an additive.
The first part 22 comprises a first shell 26 and at least one pillar 28. As shown in
The second part 24 comprises a second shell 30 and comprises, for example, a receiving seat 31. As shown in
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The first part 22 and the second part 24 are arranged facing each other, the first concave space 34 and the second concave space 39 opening out, for example, facing one another.
The first peripheral edge 32 is in particular arranged opposite the second peripheral edge 36 and the first peripheral edge 32 is rigidly connected to the second peripheral edge 36. The first shell 26 and the second shell 30 thus rigidly connected by the first 30 and the second 36 peripheral edges delimit between them an interior volume 41. The interior volume 41 thus delimited is configured to be occupied by the pressurized gas.
As shown in
One of the first 32 and second 36 peripheral edges extends around the other of the first 32 and second 36 peripheral edges into an overlapping region 43.
In particular, as shown in
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The at least one pillar 28 passes through the interior volume 41. In particular, the at least one pillar 28 passes through the interior volume 41 so that the interior volume 41 extends around the pillar 28, between the first shell 26 and the second shell 30.
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The pillar 28 comprises a proximal end 46 and a distal end 47. As shown in
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A cross-section of the pillar 28 decreases from its proximal end 46 to its distal end 47, for example all along the pillar 28 along its direction of elongation X-X′. A cross-section of the pillar 28 comprises an outer section of the pillar, defining, for example, the interior volume 41, measured orthogonally to the direction of elongation X-X′.
As shown in
In the embodiment shown in
In a variant not shown, the cross-section of the pillar is substantially ellipsoidal.
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The pillar wall 52 extends, for example, in the continuity of the first shell 26, that is, for example, the pillar wall 52 and a wall defining the first shell 26 do not form any sharp corners. In such a case, a thickness of the pillar wall 52 is, for example, substantially equal to a thickness of the first shell 26.
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The pillar is, for example, received in the receiving seat 31 and rigidly connected to the second part 24 by the receiving seat 31.
As seen above, the receiving seat 31 is, for example, open facing the distal end 47 to form the second opening 58.
The receiving seat 31 further comprises a stop portion 60 in a protruding portion 62.
The stop portion 60 is, for example, arranged opposite the distal end 47 of the pillar 28, the pillar 28 being, for example, abutting the stop portion 60 along the elongation direction X-X′.
The protruding portion 62 protrudes from the second shell 30 toward the first part 22 along the direction of elongation X-X′, the protruding portion 62 being arranged around the distal end 47.
In the example shown in
The material configured to be transparent to laser radiation is, for example, made of one of the thermoplastic materials presented above, said thermoplastic material being free of light absorption additive.
The material configured to absorb laser radiation is, for example, made from one of the thermoplastic materials presented above, said thermoplastic material comprising a light absorption additive, such as carbon for example.
In a particular embodiment, the material configured to be transparent to laser radiation and the material configured to absorb laser radiation are made from the same thermoplastic material, the difference between these materials being that the material configured to absorb laser radiation is treated using a light absorption additive while the material configured to be transparent to laser radiation is not treated using such an additive.
The first peripheral edge 32 and the second peripheral edge 36 and/or the pillar 28 and the second part 24 are joined together by laser welding.
In the example shown in
A variant of the liner 12 described above will now be presented. According to this variant, the liner 12 differs from the variant previously presented by what follows. Similar elements bear the same references.
In this variant, shown in
As shown in
The proximal end 46 of the or each pillar 28 of the second part 24 is connected to the second shell 30 and the distal end 47 of the or each pillar 28 is rigidly connected to the first part 22.
As shown in
The first part 22 further comprises, for example, according to this variant, at least one seat 31 similar to the receiving seats 31 of the second part previously presented. The pillar 28 of the second part 24 is then received in the receiving seat 31 of the first part 22 and is rigidly connected to the first part by said receiving seat 31. In other words, the pillars 28 of the second part 24 cooperate with the receiving seats 31 of the first part 22 and the pillars 28 of the first part 22 cooperate with the receiving seats 31 of the second part 24.
In this variant, and as shown in
As shown in
A second embodiment of a pressurized gas containment liner 12, alternative to the variants of the embodiment presented above, will now be presented. According to this second embodiment, the liner 12 differs from the embodiment presented above. Similar elements bear the same references.
In this embodiment, the first peripheral edge 32 and the second peripheral edge 36 and/or the pillar 28 and the second part 24 are not rigidly connected to each other by laser welding but are rigidly connected together by butt welding.
To this end, the first part 22 is not necessarily made of a material absorbing laser radiation and the second part 24 is not necessarily made of a material transparent to laser radiation.
In this embodiment, and as shown in
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In the example of
In
A third embodiment of a liner 12 for compressing pressurized gas will now be presented. According to this third embodiment, the liner 12 differs from the embodiments presented above. Similar elements bear the same references.
In this third embodiment, the first part 22 and the second part 24 are neither secured by laser welding, nor by butt welding, but are secured by hot gas welding.
To this end, the first part 22 is not necessarily made of a material absorbing laser radiation and the second part 24 is not necessarily made of a material transparent to laser radiation. No resistive sheet 64 is also used to rigidly connect the first part 22 and the second part 24. Adjacent and/or superimposed edges of the first part 22 and the first part 24 are, in this embodiment, welded by the local heating of these edges using a hot gas such as hot air.
A method for manufacturing a pressurized gas containment liner 12 as described above will now be presented.
During a first step, the first part 22 and the second part 24 are provided.
During a second step, the first peripheral edge 32 is rigidly connected to the second peripheral edge 36 and the pillar 28 is rigidly connected to the second part 24.
According to the first embodiment presented above, the first peripheral edge 32 and the second peripheral edge 36 as well as the pillar 28 and the second part 24 are rigidly connected by laser welding.
To this end, a laser beam is pointed on the first peripheral edge 32, absorbing the laser beam, through the second peripheral edge 36, transparent to the laser beam. The local heating of the first peripheral edge 32 associated with the absorption of the laser beam causes local melting of the first peripheral edge 32 as well as local melting of the second peripheral edge 36 being adjacent thereto, resulting in the fastening by laser welding of the first 32 and the second 36 peripheral edges.
Similarly, a laser beam is pointed on the pillar 28 through the second part 24 for the fastening by laser welding of the pillar 28 and of the second part 24.
According to the second embodiment presented above, the rigid connection of the first peripheral edge 32 to the second peripheral edge 36 and the rigid connection of the pillar 28 to the second part 24 is carried out by butt welding.
The resistive sheet 64 is arranged between the adjacent edges 66 of the first part 22 and the second part 24. A current is then generated through the resistive sheet 64 for its heating by the Joule effect. The adjacent edges 66 are thus heated, resulting in the adjacent edges 66 being welded to the resistive sheet 64.
According to the third embodiment presented above, the rigid connection of the first peripheral edge 32 to the second peripheral edge 36 and the rigid connection of the pillar 28 to the second part 24 is carried out by hot gas welding.
The heating of adjacent parts for their local melting and for the resulting weld is then carried out by way of a hot gas jet.
It will be understood that the various welding modes presented in the three above embodiments can be combined and are, for example, interchangeable. For example, the first peripheral edge 32 is welded to the second peripheral edge 36 by butt welding and the pillar 28 is welded to the second part 24 by laser welding.
The disclosure has been shown and described in detail in the drawings and the preceding description. This must be considered as illustrative and given by way of example and not as limiting the disclosure to this only description. Many alternative embodiments are possible.
Number | Date | Country | Kind |
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22 10194 | Oct 2022 | FR | national |