Patent Application
20210039825
The present disclosed subject matter relates to pressurized containers, such as returnable and/or refillable PET carbonated beverage containers, including such containers having a base structure with increased resistance to deformation.
Many polymer containers, such as refillable PET containers, are repeatedly exposed to caustic washing to clean the container prior to repeated uses. Such caustic washing can involve exposure to caustic cleaning agents at elevated temperatures. Additionally, refilling of the containers can involve exposure to elevated internal pressures during the refilling process. As such, repeated caustic washing and refilling of such containers over time can cause various deformations, such as stress cracking, including in the standing ring of the base portion. Standing ring cracking can allow contaminants to infiltrate the cracks and thus inhibit or prevent thorough cleaning of the container. Additionally, such cracks can grow to create loss of pressurization and leakage of the bottle contents, which can result in complete bottle failure. Furthermore, cracking can cause whitening or opacity of the standing ring, which can be aesthetically undesirable and can interfere with contaminant inspection machinery, which can consider a whitened or opacified region to be a contaminant and reject the bottle.
A refillable container must go through a processing “loop” each time the container is reused. The loop generally is comprised of (1) an empty caustic wash followed by (2) contaminant inspection and product filling/capping, (3) warehouse storage, (4) distribution to wholesale and retail locations, and (5) purchase, use and empty storage by the consumer followed by eventual return to the bottler. The hot caustic wash is particularly detrimental to the reuse of a blow molded polyester container. Certain refillable container base geometries have a longer linear length due at least in part to the hemispherical shape of the heel, which can result in increased stretching of the preform during blow molding to form the standing ring portion container. As such, the wall thickness of the standing ring can be thinner, and thus more susceptible to stress cracking due to caustic washing. It therefore is desirable to provide a container having a standing ring which can increase resistance to caustic washing yet flexible enough to withstand the internal pressures from refilling.
The purpose and advantages of the disclosed subject matter will be set forth in and are apparent from the description that follows, as well as will be learned by practice of the disclosed subject matter. Additional advantages of the disclosed subject matter will be realized and attained by the devices particularly pointed out in the written description and claims hereof, as well as from the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the disclosed subject matter, as embodied and broadly described, the disclosed subject matter includes a container having a top portion defining an opening, a sidewall portion extending downwardly of the top portion and defining an interior and a longitudinal axis, and a base portion extending downwardly of the sidewall portion and defining a closed bottom. The base portion includes a heel extending downwardly and inwardly of the sidewall portion at an angle relative the longitudinal axis and having a substantially frustoconical shape, a standing ring extending from the heel and defining a support surface of the container, and a central dome extending upwardly of the standing ring toward the interior, the central dome having a convex surface relative the interior.
In accordance with another aspect of the disclosed subject matter, a base portion for a container includes a heel extending downwardly and inwardly of the sidewall portion at an angle relative the longitudinal axis and having a substantially frustoconical shape, a standing ring extending from heel and defining a support surface of the container, and a central dome extending upwardly of the standing ring toward the interior, the central dome having a convex surface relative the interior.
It is to be understood that both the foregoing general description and the following detailed description and drawings are examples and are provided for purpose of illustration and not intended to limit the scope of the disclosed subject matter in any manner.
The accompanying drawings, which are incorporated in and constitute part of this specification, are included to illustrate and provide a further understanding of the devices of the disclosed subject matter. Together with the description, the drawings serve to explain the principles of the disclosed subject matter.
The subject matter of the application will be more readily understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
Reference will now be made in detail to embodiments of the disclosed subject matter, an example of which is illustrated in the accompanying drawings. The disclosed subject matter will be described in conjunction with the detailed description of the system.
The apparatus and methods presented herein can be used for transporting and refilling of perishable or nonperishable liquids. The disclosed subject matter is particularly suited for packaging, storing, and dispensing beverages, including fruit and vegetable juices, soft drinks or tea or the like.
In accordance with the disclosed subject matter, a container includes a top portion defining an opening, a sidewall portion extending downwardly of the top portion and defining an interior and a longitudinal axis, and a base portion extending downwardly of the sidewall portion and defining a closed bottom. The base portion includes a heel extending downwardly and inwardly of the sidewall portion at an angle relative the longitudinal axis and having a substantially frustoconical shape, a standing ring extending from the heel and defining a support surface of the container, and a central dome extending upwardly of the standing ring toward the interior, the central dome having a convex surface relative the interior.
In accordance with another aspect of the disclosed subject matter, a base portion for a container includes a heel extending downwardly and inwardly of the sidewall portion at an angle relative the longitudinal axis and having a substantially frustoconical shape, a standing ring extending from heel and defining a support surface of the container, and a central dome extending upwardly of the standing ring toward the interior, the central dome having a convex surface relative the interior.
The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, serve to further illustrate various embodiments and to explain various principles and advantages all in accordance with the disclosed subject matter. For purpose of illustration, and not limitation, exemplary embodiments of the base and container with the disclosed subject matter are shown in the accompanying FIGS.
For purpose of illustration, reference will be made to one representative embodiment of a container having a generally cylindrical shape.
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For purpose of illustration and comparison with the disclosed subject matter,
Hence, in accordance with the disclosed subject matter, the configuration of the base portion 111 provides for a greater wall thickness at the standing ring 109 as compared to the wall thickness of the standing ring of a conventional container formed using a substantially similar preform with substantially the same amount of material and a substantially similar blow molding technique as used to form the container having base portion 111. For example and not limitation, the wall thickness in the standing ring 109 of the base portion 111 in accordance with the disclosed subject matter results in at least 10% greater than the standing ring 109O of a substantially similar bottle having a conventional base 111O. In certain embodiments, the thickness in the standing ring 109 of the base portion 111 for a container 110 weighing 106 grams can be within a range of 2.4 mm to 2.5 mm. In certain embodiments, the thickness in the standing ring 109 of the base portion 111 for a container 110 weighing 112 grams can be within a range of 2.5 mm to 2.6 mm. The increased thickness of the standing ring 109 of the base portion 111 for a container 110 as compared to the standing ring 109O of the base portion 111O for a container 110O having a substantially similar weight can prevent or inhibit deformation due to increased pressure, such as stress cracking due to caustic washing and/or refilling. Thereby, the resulting increased thickness of the standing ring 109 of the base portion 111 for a container 110, as discussed herein, can also allow for a container 110 to be made lighter or with less material while maintaining the performance of a container 110O having a heavier weight.
Bases and containers according to the disclose subject matter can particularly useful as a refillable carbonated beverage container able to withstand repeated refill cycles while maintaining aesthetic and functional features. For the purpose comparison, samples each of a container having an exemplary base in accordance with the disclosed subject matter and a container having a conventional base for a conventional container were produced. The containers were made using a substantially similar preform with substantially the same amount of material and a substantially similar blow molding technique, and each were substantially the same weight. For purpose of illustration and confirmation of the disclosed subject matter, a test procedure for simulating and repeating such cycles without crack failure was performed on the produced sample containers, as further discussed below.
Generally, the containers were subjected to a known commercial acceptable caustic wash solution, which was maintained at a desired wash temperature. The containers were submerged uncapped in the wash for a desired amount of time to approximate the time/temperature conditions of a commercial bottle wash system. After removal from the wash solution, the bottles were rinsed in tap water and then filled with a carbonated water solution at a desired pressure to approximate the pressure of a carbonated soft drink container. The containers were then depressurized and subjected to the same refill cycle (i.e. a loop) until failure. For purpose of this test, initial failure was defined as any visual crack observed in the container wall, and final failure was defined any crack propagating through the container wall resulting in leakage and pressure loss, such that the container was no longer usable.
It was determined through the aforementioned testing of a number of samples of each type of container that the unique base configuration of the disclosed subject matter results in an improved and desirable processing cycle performance as compared to a substantially identical container of the same weight and material but with a conventional base. For example, at certain container weights, such as 119 grams, a conventional container withstood an average of 10 refill cycles (i.e. loops) before initial failure when initial failure occurred in the neck, and an average of 17 loops before initial failure when initial failure occurred in the base. In contrast, the container of the disclosed subject matter withstood an average of 12.2 loops before initial failure when initial failure occurred in the neck, and no failure ever occurred in the base portion. Further, a conventional container withstood an average 15.67 refill cycles before final failure when final failure occurred in the neck, and an average of about 21.25 loops before final failure when final failure occurred in the base. In contrast, the container of the disclosed subject matter withstood an average of 19.4 loops before final failure when final failure occurred in the neck, and no failure ever occurred in the base portion. Hence, these test results demonstrate that the frustoconical heel as disclosed and as generally embodied herein can improve resulting container performance by reducing failure due to internal pressure, e.g., from caustic washing; specifically, the unique base configuration of the disclosed subject results in no failure in the base portion before failure of the container as a whole (e.g., failure in the neck portion), as well as an increased average life or number of loops in the processing cycle before initial and final failures in the neck portion as compared to a conventional container.
The container of the disclosed subject matter can be manufactured by any number of suitable methods, as known in the art. For example, and as embodied herein, the container and integral base can be manufactured by conventional blow molding. Exemplary techniques for blow molding a container in accordance with the disclosed subject matter are shown and described in U.S. Pat. No. 5,989,661, which is incorporated by reference herein in its entirety. As is appreciated by one having skill in the art, a variety of known manufacturing and process variations can be used in accordance with the disclosed subject matter. Additional techniques for manufacturing refillable beverage containers are shown and described in U.S. Pat. Nos. 4,334,627; 4,725,464; and 5,066,528; each of which is incorporated by reference herein in its entirety.
The container and the base can be formed from any suitable materials. For example and as embodied herein, the container and base can be formed of a polymeric material, such as and not limited to, polyethylene terephthalate (PET). Additionally or alternatively, for example and without limitation, the container and base can be formed from polyethylene naphthalate (PEN) and PEN-blends, polypropylene (PP), high-density polyethylene (HDPE), and can also include monolayer blended scavengers or other catalytic scavengers as well as multi-layer structures including discrete layers of a barrier material, such as nylon or ethylene vinyl alcohol (EVOH) or other oxygen scavengers.
While the disclosed subject matter is described herein in terms of certain preferred embodiments, those skilled in the art will recognize that various modifications and improvements can be made to the disclosed subject matter without departing from the scope thereof. Moreover, although individual features of one embodiment of the disclosed subject matter can be discussed herein or shown in the drawings of the one embodiment and not in other embodiments, it should be apparent that individual features of one embodiment can be combined with one or more features of another embodiment or features from a plurality of embodiments.
In addition to the various embodiments depicted and claimed, the disclosed subject matter is also directed to other embodiments having any other possible combination of the features disclosed and claimed herein. As such, the particular features presented herein can be combined with each other in other manners within the scope of the disclosed subject matter such that the disclosed subject matter includes any suitable combination of the features disclosed herein. Thus, the foregoing description of specific embodiments of the disclosed subject matter has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosed subject matter to those embodiments disclosed.
It will be apparent to those skilled in the art that various modifications and variations can be made in the disclosed subject matter without departing from the spirit or scope of the disclosed subject matter. Thus, it is intended that the disclosed subject matter include modifications and variations that are within the scope of the appended claims and their equivalents.
The present application is a continuation of International Patent Application No. PCT/US2019/029267, filed Apr. 26, 2019, which claims priority to U.S. Provisional Patent Application Ser. No. 62/663,065, filed on Apr. 26, 2018, which are hereby incorporated by reference in their entireties.
| Number | Date | Country | |
|---|---|---|---|
| 62663065 | Apr 2018 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/US2019/029267 | Apr 2019 | US |
| Child | 17077290 | US |
