Preventing crease formation in donor web in dye transfer printer that can cause line artifact on print

Information

  • Patent Grant
  • 6762783
  • Patent Number
    6,762,783
  • Date Filed
    Thursday, March 20, 2003
    21 years ago
  • Date Issued
    Tuesday, July 13, 2004
    20 years ago
Abstract
A thermal printer is adapted to prevent crease formation in a dye transfer area of a dye donor web that can cause line artifacts to be printed on a dye receiver during a dye transfer from the dye transfer area to the dye receiver in a dye transfer printer.
Description




FIELD OF THE INVENTION




The invention relates generally to dye transfer printers such as thermal printers, and in particular to the problem of crease or wrinkle formation in successive dye transfer areas of a dye donor web. Crease formation in the dye transfer area can result in an undesirable line artifact being printed on a dye receiver.




BACKGROUND OF THE INVENTION




A typical multi-color dye donor web that is used in a thermal printer is substantially thin and has a repeating series of three different rectangular-shaped color sections or patches such as a yellow color section, a magenta color section and a cyan color section. Also, there may be a transparent colorless laminating section immediately after the cyan color section.




Each color section of the dye donor web consists of a dye transfer area that is used for dye transfer printing and a pair of opposite longitudinal edge areas alongside the dye transfer area which are not used for printing. The dye transfer area is about 95% of the web width and the two edge areas are each about 2.5% of the web width.




To make a multi-color image print using a thermal printer, a motorized donor take-up spool pulls the dye donor web from a donor supply spool in order to successively draw an unused single series of yellow, magenta and cyan color sections over a stationary bead of selectively heated resistive elements on a thermal print head between the two spools. Respective color dyes within the yellow, magenta and cyan color sections are successively heat-transferred, via the bead of selectively heated resistive elements, in superimposed relation onto a dye receiver such as a paper or transparency sheet or roll, to form the color image print. The bead of resistive elements extends across the entire width of a color section, i.e. across its dye transfer area and the two edge areas alongside the transfer area. However, only those resistive elements that contact the dye transfer area are selectively heated. Those resistive elements that contact the two edge areas are not heated. In other words, the dye transfer is effected from the dye transfer area to the receiver medium, but not from the two edge areas to the receiver medium.




As each color section, including its dye transfer area and the two edge areas alongside the transfer area, is drawn over the bead of selectively heated resistive elements, the color section is subjected to a longitudinal tension particularly by a pulling force of the motorized donor take-up spool. Since the dye transfer area is heated by the resistive elements, but the two edge areas alongside the transfer area are not, the transfer area is significantly weakened and vulnerable to stretching as compared to the two edge areas. Consequently, the longitudinal tension will stretch the dye transfer area relative to the two edge areas. This stretching causes the dye transfer area to become thinner than the non-stretched edge areas, which in turn causes creases or wrinkles to develop in the transfer area, particularly diagonally across those regions of the transfer area that are close to the two edge areas. The creases or wrinkles are most notable in the regions of the dye transfer area that are close to the two edge areas because of the sharp, i.e. abrupt, transition between the weakened transfer area and the stronger edge areas, and they tend to be slanted diagonally across such regions.




As the dye donor web is pulled by the motorized donor take-up spool over the bead of selectively heated resistive elements, the creases or wrinkles tend to spread from a trailing or rear end portion of a used dye transfer area at least to a leading or front end portion of the next dye transfer area to be used. A problem that can result is that creases or wrinkles in the leading or front end portion of the next dye transfer area to be used will cause undesirable line artifacts to be printed on a leading or front end portion of the dye receiver, when the dye transfer occurs at the creases in the leading end portion of the next dye transfer area to be used. The line artifacts printed on the dye receiver are relatively short, but quite visible.




The question presented therefore is how to solve the problem of the creases or wrinkles being created in an unused transfer area so that no line artifacts are printed on the dye receiver during the dye transfer.




SUMMARY OF THE INVENTION




According to one aspect of the invention, there is provided a thermal printer capable of preventing crease formation in a dye transfer area of a dye donor web that can cause line artifacts to be printed on a dye receiver during a dye transfer from the dye transfer area to the dye receiver. The printer comprises:




a thermal print head for heating the dye transfer area of the dye donor web sufficiently to effect a dye transfer from the dye transfer area to the dye receiver, but not heating two opposite edge areas of the dye donor web alongside the dye transfer area sufficiently to effect a dye transfer from the two edge areas to the dye receiver, so that the dye transfer area is vulnerable to being stretched relative to the two edge areas;




a web take-up that takes up the dye donor web, and which exerts a pulling force on the dye transfer area and two edge areas at the print head that is sufficient to stretch the dye transfer area relative to the two edge areas to possibly form slanted creases in the dye transfer area diagonally extending at least across respective regions close to the two edge areas; and




a web spreader adapted to spread the dye donor web diagonally across at least the regions in which slanted creases can form in order to oppose crease formation that can occur when the pulling force is exerted, whereby crease formation can at least be substantially prevented.




According to another aspect of the invention, there is provided a method of preventing crease formation in a dye transfer area of a dye donor web that can cause line artifacts to be printed on a dye receiver during a dye transfer from the dye transfer area to the dye receiver in a dye transfer printer. The method corresponds to operation of the thermal printer as described above.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is plan view of a typical dye donor web including successive dye transfer areas and opposite longitudinal edge areas alongside each one of the dye transfer areas;





FIG. 2

is an elevation section view, partly in section, of a dye transfer printer, showing a beginning or initialization cycle during a printer operation;





FIGS. 3 and 4

are elevation section views of the dye transfer printer as in

FIG. 2

, showing successive dye transfer cycles during the printer operation;





FIG. 5

is perspective view of a printing or dye transfer station in the dye transfer printer;





FIG. 6

is an elevation section view of the dye transfer printer as in

FIG. 2

, showing a final cycle during the printer operation;





FIG. 7

is a perspective view of a bead of selectively heated resistive elements on a print head in the dye transfer printer;





FIG. 8

is a plan view of a portion of the donor web as in

FIG. 1

, showing slanted creases or wrinkles spreading rearward from a trailing or rear end portion of a used transfer area into a leading or front end portion of an unused transfer area in the next (fresh) color section to be used, as in the prior art;





FIG. 9

is a plan view of a dye receiver sheet, showing line artifacts printed on a leading or front edge portion of the dye receiver sheet, as in the prior art;





FIG. 10

is a plan view of the dye donor web and of a pair of web spreading members according to a preferred embodiment of the invention;





FIG. 11

is a cross-section view of the web spreading members according to the preferred embodiment;





FIG. 12

is a schematic view depicting operation of one of the web spreading members;





FIG. 13

is a cross-section view of a pair of web spreading members according to an alternate embodiment of the invention; and





FIG. 14

is a plan view of the dye donor web and of a single-piece web spreading member that operates less effectively than the preferred and alternate embodiment pair of web spreading member in FIGS.


10


-


13


.











DETAILED DESCRIPTION OF THE INVENTION




Donor Web





FIG. 1

depicts a typical multi-color dye donor web or ink ribbon


1


that is used in a thermal printer. The dye donor web


1


is substantially thin and has a repeating series (only two completely shown) of three different rectangular-shaped color sections or patches such as a yellow color section


2


, a magenta color section


3


and a cyan color section


4


. Also, there may be a transparent laminating section (not shown) immediately after the cyan color section


4


.




Each yellow, magenta or cyan color section


2


,


3


and


4


of the dye donor web


1


consists of a yellow, magenta or cyan dye transfer area


5


that is used for printing and a pair of similar-colored opposite longitudinal edge areas


6


and


7


alongside the dye transfer area which are not used for printing. The dye transfer area


5


is about 95% of the web width W and the two edge areas


6


and


7


are each about 2.5% of the web width. See FIG.


1


.




Dye Transfer Printer





FIGS. 2-6

depict operation of a thermal printer


10


using the dye donor web


1


to effect successive yellow, magenta and cyan dye transfers in superimposed relation onto a known dye receiver sheet


12


such as paper or a transparency.




Initialization




Beginning with

FIG. 2

, the dye receiver sheet


12


is initially advanced forward via motorized coaxial pick rollers


14


(only one shown) off a floating platen


16


in a tray


18


and into a channel


19


defined by a pair of curved longitudinal guides


20


and


22


. When a trailing (rear) edge sensor


24


midway in the channel


19


senses a trailing or rear edge


26


of the receiver sheet


12


, it activates at least one of pair of motorized parallel-axis urge rollers


27


,


27


in the channel


19


. The activated rollers


27


,


27


advance the receiver sheet


12


forward (to the right in

FIG. 2

) through the nip of a motorized capstan roller


28


and a pinch roller


30


, positioned beyond the channel


19


, and to a leading (front) edge sensor


32


.




In

FIG. 3

, the leading edge sensor


32


has sensed a leading or front edge


34


of the dye receiver sheet


12


and activated the motorized capstan roller


28


to cause that roller and the pinch roller


30


to advance the receiver sheet forward partially onto an intermediate tray


36


. The receiver sheet


12


is advanced forward onto the intermediate tray


36


so that the trailing or rear edge


26


of the receiver sheet can be moved beyond a hinged exit door


38


which is a longitudinal extension of the curved guide


20


. Then, as illustrated, the hinged exit door


38


closes and the capstan and pinch rollers


28


and


30


are reversed to advance the receiver sheet


12


rearward, i.e. rear edge


26


first, partially into a rewind chamber


40


.




Successive Yellow, Magenta and Cyan Dye Transfers




To make a multi-color image print, respective color dyes in the dye transfer areas


5


of a single series of yellow, magenta and cyan color sections


2


,


3


and


4


on the dye donor web


1


must be successively heat-transferred in superimposed relation onto the dye receiver sheet


12


. This is shown beginning in FIG.


4


.




In

FIG. 4

, a platen roller


42


is shifted via a rotated cam


44


and a platen lift


46


to adjacent a thermal print head


48


. This causes the dye receiver sheet


12


and an unused (fresh) yellow color section


2


of the dye donor web


1


to be locally held together between the platen roller


42


and the print head


48


. The motorized capstan roller


28


and the pinch roller


30


are reversed to again advance the dye receiver sheet


12


forward to begin to return the receiver sheet to the intermediate tray


36


. At the same time, the dye donor web


1


is moved forward from a donor web supply spool


50


, over a stationary donor web guide bar


51


, the print head


48


, and a stationary donor web guide nose


52


. This is accomplished by a motorized donor web take-up spool


54


that incrementally (progressively) pulls or draws the dye donor web forward. The donor web supply and take-up spools


50


and


54


together with the dye donor web


1


may be provided in a replaceable cartridge


55


that is manually loaded into the printer


10


.




When the yellow color section


2


of the dye donor web


1


is pulled forward over the print head


48


in

FIG. 4

, the yellow color dye in the dye transfer area


5


of that color section is heat-transferred onto the dye receiver sheet


12


. The yellow color dye in the two edge areas


6


and


7


of the yellow color section


2


, which are alongside the dye transfer area


5


, is not heat-transferred onto the dye receiver sheet


12


. In this connection, the print head


48


has a bead of selectively heated, closely spaced, resistive elements


49


A,


49


A, . . . ,


49


B,


49


B, . . . ,


49


A,


49


A, . . . on the print head


48


that make contact across the entire width W of the yellow color section


2


, i.e. across its dye transfer area


5


and the two edge areas


6


and


7


alongside the transfer area. As shown in

FIG. 7

, the resistive elements


49


A make contact with the edge areas


6


and


7


and the resistive elements


49


B make contact with the dye transfer area


5


. However, only the resistive elements


49


B are selectively heated sufficiently to effect the yellow dye transfer from the dye transfer area


5


to the dye receiver sheet


12


. The yellow dye transfer is done line-by-line, i.e. row-by-row, widthwise across the dye transfer area


5


. The resistive elements


49


A are not heated (or only slightly heated) so that there is no yellow dye transfer from the edge areas


6


and


7


to the dye receiver sheet


12


.




As the yellow color section


2


of the dye donor web


1


is used for dye transfer line-by-line, it is pulled forward from the print head


48


and over the guide nose


52


in

FIGS. 4 and 5

. Then, once the yellow dye transfer onto the dye receiver sheet


12


is completed, the platen roller


42


is shifted via the rotated cam


44


and the platen lift


46


from adjacent the print head


48


to separate the platen roller from the print head, and the motorized capstan


28


and the pinch roller


30


are reversed to advance the dye receiver sheet


12


rearward, i.e. trailing or rear edge


26


first, partially into the rewind chamber


40


. See FIG.


3


.




Then, the dye transfer onto the dye receiver sheet


12


is repeated line-by-line in

FIG. 4

, but this time using an unused (fresh) magenta color section


3


of the dye donor web


1


to heat-transfer the magenta color dye from the dye transfer area


5


of that color section onto the dye receiver sheet. The magenta dye transfer is superimposed on the yellow dye transfer on the dye receiver sheet


12


.




Once the magenta dye transfer onto the dye receiver sheet


12


is completed, the platen roller


42


is shifted via the rotated cam


44


and the platen lift


46


from adjacent the print head


48


to separate the platen roller from the print head, and the motorized capstan


28


and the pinch roller


30


are reversed to advance the dye receiver sheet rearward, i.e. trailing or rear edge


26


first, partially into the rewind chamber


40


. See FIG.


3


.




Then, the dye transfer onto the dye receiver sheet


12


is repeated line-by-line in

FIG. 4

, but this time using an unused (fresh) cyan color section


3


of the dye donor web


1


to heat-transfer the cyan color dye from the dye transfer area


5


of that color section onto the dye receiver sheet. The cyan dye transfer is superimposed on the magenta and yellow dye transfers on the dye receiver sheet


12


.




Once the cyan dye transfer onto the dye receiver sheet


12


is completed, the platen roller


42


is shifted via the rotated cam


44


and the platen lift


46


from adjacent the print head


48


to separate the platen roller from the print head, and the motorized capstan roller


28


and the pinch roller


30


are reversed to advance the dye receiver sheet rearward, i.e. trailing or rear edge


26


first, partially into the rewind chamber


40


. See FIG.


3


. Final




Finally, as shown in

FIG. 6

, the platen roller


42


remains separated from the print head


48


and the motorized capstan roller


28


and the pinch roller


30


are reversed to advance the dye receiver sheet


12


forward. However, in this instance a diverter


56


is pivoted to divert the dye receiver sheet


12


to an exit tray


58


instead of returning the receiver sheet to the intermediate tray


36


as in

FIG. 4. A

pair of parallel axis exit rollers


60


and


61


aid in advancing the receiver sheet


12


into the exit tray


58


.




Prior Art Problem




Typically in prior art dye transfer, as each yellow, magenta and cyan color section


2


,


3


and


4


, including its dye transfer area


5


and the two edge areas


6


and


7


alongside the transfer area, is pulled or drawn forward over the bead of selectively heated resistive elements


49


A,


49


A, . . . ,


49


B,


49


B, . . . ,


49


A,


49


A, . . . , the color section is subjected to a longitudinal tension imposed substantially by a uniform or substantially uniform pulling force F of the motorized donor web take-up spool


54


. See FIG.


8


. Moreover, since the dye transfer area


5


is heated by the resistive elements


49


B, but the two edge areas


6


and


7


alongside the transfer area are not heated by the resistive elements


49


A, the dye transfer area is significantly weakened in relation to the two edge areas and therefore becomes more susceptible or vulnerable to being stretched than the edge areas. See FIG.


7


. Consequently, the longitudinal tension imposed by the pulling force F of the motorized take-up spool


54


will stretch the dye transfer area


5


relative to the two edge areas


6


and


7


. This stretching causes the dye transfer area


5


to become thinner than the non-stretched edge areas


6


and


7


, which in turn causes slanted creases or wrinkles


62


to develop in the dye transfer area, particularly across those regions


64


of the transfer area that are close to the two edge areas. See

FIGS. 8 and 13

. The slanted creases or wrinkles


62


are most notable in the regions


64


of the dye transfer area


5


that are close to the two edge areas


6


and


7


because of the sharp, i.e. abrupt, transition between the weakened transfer area and the stronger edge areas, and they are inclined at an approximately


450


acute angle a from each edge area


6


or


7


as shown in FIGS.


8


. and


13


to diagonally extend forward at least within each region


64


.




As the dye donor web


1


is pulled by the motorized donor take-up spool


54


over the bead of selectively heated resistive elements


49


A,


49


A, . . . ,


49


B,


49


B, . . . ,


49


A,


49


A, . . . , the slanted creases or wrinkles


62


tend to spread rearward from a trailing or rear end portion


66


of a used dye transfer area


5


at least to a leading or front end portion


68


of the next dye transfer area to be used. See

FIG. 8. A

problem that can result is that slanted creases or wrinkles


62


in the leading or front end portion


68


of the next dye transfer area


5


to be used will cause undesirable line artifacts


70


to be printed on a leading or front end portion


72


of the dye receiver sheet


12


, when the dye transfer occurs at the creases in the leading end portion of the next transfer area to be used. See FIG.


9


. The line artifacts


70


printed on the dye receiver sheet


12


are relatively short, but quite visible.




The question presented therefore is how to solve the problem of the slanted creases or wrinkles


62


being created in an unused transfer area


5


so that no line artifacts


70


are printed on the dye receiver sheet


12


during the dye transfer.




Solution (FIGS.


10


-


13


)




As previously mentioned, during successive yellow, magenta and cyan dye transfers onto the dye receiver sheet


12


in the thermal printer


10


, the resistive elements


49


B make contact across the dye transfer area


5


and the resistive elements


49


A make contact across the two edge areas


6


and


7


alongside the dye transfer area. See FIG.


7


. However, only the resistive elements


49


B are selectively heated sufficiently to effect the dye transfers. Thus, the dye transfer area


5


becomes more susceptible or vulnerable to being stretched than the two edge areas


5


and


6


alongside the dye transfer area.




A known heat activating control


74


, preferably including a suitably programmed microcomputer using known programming techniques, is connected individually to the resistive elements


49


A,


49


A, . . . ,


49


B,


49


B, . . . ,


49


A,


49


A, . . . , to selectively heat those resistive elements


49


B that make contact with the dye transfer area


5


, and preferably not heat those resistive elements


49


A that make contact with the two edge areas


6


and


7


alongside the dye transfer area. See FIG.


7


.




The stationary donor web guide bar


51


in the printer


10


, shown in

FIGS. 2-6

, is cylindrical in shape and therefore has a constant diameter. As such, it is substantially ineffective to prevent the slanted creases


62


from forming in the regions


64


of the dye transfer area


5


that are close to the two edge areas


6


and


7


. See FIG.


8


.




Accordingly, there has been devised a pair of donor web spreading members


76


and


78


to be used in place of the cylindrical bar


51


. By contrast, the donor web spreading members


76


and


78


prevent the slanted creases


62


from forming in the regions


64


of the dye transfer area


5


that are close to the two edge areas


6


and


7


. See FIG.


10


.




The pair of donor web spreading members


76


and


78


are mounted in the printer


10


, preferably between the donor web supply spool


50


and the print head


48


, to be positioned diagonally across at least the regions


64


in which the slanted creases


62


can form, in order to spread the dye donor web


1


in respective spreading directions


80


and


82


diagonally across at least the regions. The web spreading directions


80


and


82


oppose or counteract, preferably substantially perpendicularly, the possibility of crease formation in the regions


64


as shown in

FIGS. 10 and 13

. In

FIGS. 10 and 13

, the donor web spreading members


76


and


78


are inclined preferably at an approximately 45° acute angle θ from each edge area


6


or


7


to diagonally extend forward at least within each region


64


. However, the acute angle θ can be varied 45°+/−30°, i.e. between 15° and 75°.




Preferably, the donor web spreading members


76


and


78


are independently rotatable about respective intersecting axes


84


and


86


as shown in

FIGS. 10 and 11

, and they are conical-like in shape to gradually diminish in diameter D diagonally across at least the regions


64


in which the slanted creases


62


can form. Alternatively, as shown in

FIG. 12

the web spreading members


76


and


78


are immobile and gradually incline diagonally to gradually diminish in diameter D. In either instance, the donor web spreading members


76


and


78


are shaped to bow the dye donor web


1


diagonally across at least the regions


64


in which the slanted creases


62


can form, to spread the dye donor web in the web spreading directions


80


and


82


. This web spreading has sufficient force to counteract or prevent formation of the slanted creases


64


.




FIG.


14







FIG. 14

shows a single web spreading member


88


that operates less effectively than the preferred and alternate embodiments of the pair of web spreading members


84


and


86


shown in

FIGS. 10-13

. The single-piece web spreading member


88


could be mounted in the printer


10


, between the donor web supply spool


50


and the print head


48


, to be stationary or rotatable. It gradually diminishes in diameter from a longitudinal center to opposite ends, so that the dye donor web


1


would be spread in respective opposite spreading directions


90


and


92


perpendicularly across at least each region


64


in which the slanted creases


62


can form.




The invention has been described in detail with particular reference to certain preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention.




PARTS LIST






1


. donor web






2


. cyan color section






3


. magenta color section






4


. yellow color section






5


. dye transfer area






6


. longitudinal edge area






7


. longitudinal edge area




W. web width






10


. thermal dye transfer printer






12


. dye receiver sheet






14


. pick rollers






16


. platen






18


. tray






19


. channel






20


. longitudinal guide






22


. longitudinal guide






24


. trailing edge sensor






26


. trailing edge






27


. urge rollers






28


. capstan roller






30


. pinch roller






32


. leading edge sensor






34


. leading or front edge






36


. intermediate tray






38


. exit door






40


. rewind chamber






42


. platen roller






44


. cam






46


. platen lift






48


. thermal print head






49


A,


49


B. resistive elements






50


. donor web supply spool






51


. donor web guide web bar






52


. donor web guide nose






54


. donor web take-up spool






55


. cartridge






56


. diverter






58


. exit tray






60


. exit roller






61


. exit roller




F. pulling force






62


. slanted creases or wrinkles






64


. regions




α. acute angle






66


. trailing or rear end portion






68


. leading or front end portion






70


. line artifacts






72


. leading or front end portion






74


. heat activating control






76


. donor web spreading member






78


. donor web spreading member






80


. donor web spreading direction






82


. donor web spreading direction




θ. acute angle






84


. axis






86


. axis




D. diameter






88


. single-piece donor web spreading member






90


. donor web spreading direction






92


. donor web spreading direction



Claims
  • 1. A thermal printer capable of preventing crease formation in a dye transfer area of a dye donor web that can cause line artifacts to be printed on a dye receiver during a dye transfer from the dye transfer area to the dye receiver, said printer comprising:a thermal print head for heating the dye transfer area of the dye donor web sufficiently to effect a dye transfer from the dye transfer area to the dye receiver, but not heating two opposite edge areas of the dye donor web alongside the dye transfer area sufficiently to effect a dye transfer from the two edge areas to the dye receiver, so that the dye transfer area is vulnerable to being stretched relative to the two edge areas; a web take-up that takes up the dye donor web, and which exerts a pulling force on the dye transfer area and two edge areas at said print head that is sufficient to form slanted creases in the dye transfer area diagonally extending at least across respective regions close to the two edge areas; and a web spreader adapted to spread the dye donor web diagonally across at least the regions in which slanted creases can form in order to oppose crease formation that can occur when the pulling force is exerted, whereby crease formation can at least be substantially prevented.
  • 2. A thermal printer as recited in claim 1 wherein said web spreader is located between said print head and a web supply for the dye donor web.
  • 3. A thermal printer as recited in claim 1, wherein said web spreader includes respective web spreading members mounted to be positioned diagonally across at least the regions in which slanted creases can form.
  • 4. A thermal printer as recited in claim 3, wherein said web spreading members are independently rotatable about respective intersecting axes.
  • 5. A thermal printer as recited in claim 4, wherein said web spreading members are conical-like in shape to gradually diminish in diameter diagonally across at least the regions in which slanted creases can form.
  • 6. A thermal printer as recited in claim 3, wherein said web spreading members are immobile and gradually incline diagonally across at least the regions in which slanted creases can form.
  • 7. A thermal printer capable of preventing crease formation in a dye transfer area of a dye donor web that can cause line artifacts to be printed on a dye receiver during a dye transfer from the dye transfer area to the dye receiver, said printer comprising:a thermal print head for heating the dye transfer area of the dye donor web sufficiently to effect a dye transfer from the dye transfer area to the dye receiver, but not heating two opposite edge areas of the dye donor web alongside the dye transfer area sufficiently to effect a dye transfer from the two edge areas to the dye receiver, so that the dye transfer area is vulnerable to being stretched relative to the two edge areas; a web take-up that takes up the dye donor web, and which exerts a pulling force on the dye transfer area and two edge areas at said print head that is sufficient to stretch the dye transfer area relative to the two edge areas to possibly form slanted creases in the dye transfer area diagonally extending at least across respective regions close to the two edge areas; and means for spreading the dye donor web diagonally across at least the regions in which slanted creases can form to oppose crease formation that can occur when the pulling force is exerted, whereby crease formation can at least substantially prevented.
  • 8. A thermal printer as recited in claim 7, wherein said means for spreading includes respective web spreading members mounted to be positioned diagonally across at least the regions in which slanted creases can form and at similar acute angles of 45°+/−30° with respect to the two edge areas alongside the dye transfer area.
  • 9. A thermal printer as recited in claim 7, wherein said means for spreading includes respective web spreading members mounted to be positioned diagonally across at least the regions in which slanted creases can form and shaped to bow the dye donor web diagonally across at least said regions in order to spread the dye donor web diagonally across at least said regions.
  • 10. A thermal printer capable of preventing crease formation in a dye transfer area of a dye donor web that can cause line artifacts to be printed on a dye receiver during a dye transfer from the dye transfer area to the dye receiver, said printer comprising:a thermal print head for heating the dye transfer area of the dye donor web sufficiently to effect a dye transfer from the dye transfer area to the dye receiver, but not heating two opposite edge areas of the dye donor web alongside the dye transfer area sufficiently to effect a dye transfer from the two edge areas to the dye receiver, so that the dye transfer area is vulnerable to being stretched relative to the two edge areas; a web take-up that takes up the dye donor web, and which exerts a pulling force on the dye transfer area and two edge areas at said print head that is sufficient to stretch the dye transfer area relative to the two edge areas to possibly form slanted creases in the dye transfer area diagonally extending at least across respective regions close to the two edge areas; and a pair of web spreading members located between said print head and a web supply for the dye donor web, and mounted to be positioned diagonally across at least the regions in which slanted creases can form in order to spread the dye donor web in respective directions diagonally across at least said regions to substantially perpendicularly oppose crease formation in said regions that can occur when the pulling force is exerted, whereby crease formation can at least be substantially prevented.
  • 11. A method of preventing crease formation in a dye transfer area of a dye donor web that can cause line artifacts to be printed on a dye receiver during a dye transfer from the dye transfer area to the dye receiver in a dye transfer printer, said method comprising:heating the dye transfer area of the dye donor web sufficiently to effect a dye transfer from the dye transfer area to the dye receiver, but not heating two opposite edge areas of the dye donor web alongside the dye transfer area sufficiently to effect a dye transfer from the two edge areas to the dye receiver; taking up the dye donor web, but exerting a pulling force on the dye transfer area and two edge areas that is sufficient to form slanted creases in the dye transfer area diagonally extending at least across respective regions close to the two edge areas so that the dye transfer area is vulnerable to being stretched relative to the two edge areas; and spreading the dye donor web diagonally across at least the regions in which slanted creases can form in order to oppose crease formation that can occur when the pulling force is exerted, whereby crease formation can at least be substantially prevented.
  • 12. A method of preventing crease formation in a dye transfer area of a dye donor web that can cause line artifacts to be printed on a dye receiver during a dye transfer from the dye transfer area to the dye receiver in a dye transfer printer, said method comprising:heating the dye transfer area of the dye donor web sufficiently to effect a dye transfer from the dye transfer area to the dye receiver, but not heating two opposite edge areas of the dye donor web alongside the dye transfer area sufficiently to effect a dye transfer from the two edge areas to the dye receiver so that the dye transfer area is vulnerable to being stretched relative to the two edge areas; taking up the dye donor web, but exerting a pulling force on the dye transfer area and two edge areas that is sufficient to stretch the dye transfer area relative to the two edge areas to possibly form slanted creases in the dye transfer area diagonally extending at least across respective regions close to the two edge areas; and between the print head and a web supply for the dye donor web, spreading the dye donor web in respective directions diagonally across at least the regions in which slanted creases can form in order to substantially perpendicularly oppose or counteract crease formation in the regions that can occur when the pulling force is exerted, whereby crease formation can at least be substantially prevented.
CROSS-REFERENCE TO RELATED APPLICATION

Cross-reference is made to commonly assigned, co-pending application Serial No. 10/394,888 entitled PREVENTING CREASE FORMATION IN DONOR WEB IN DYE TRANSFER PRINTER THAT CAN CAUSE LINE ARTIFACT ON PRINT, and filed Mar. 21, 2003 in the names of Zhanjun J. Gao, Po-Jen Shih and Robert F. Mindler.

US Referenced Citations (1)
Number Name Date Kind
4893134 Yamamoto et al. Jan 1990 A
Foreign Referenced Citations (1)
Number Date Country
08-230262 Sep 1996 JP