Prewinder apparatus for installation tools

Information

  • Patent Grant
  • 6704984
  • Patent Number
    6,704,984
  • Date Filed
    Tuesday, July 31, 2001
    23 years ago
  • Date Issued
    Tuesday, March 16, 2004
    21 years ago
Abstract
A prewinder apparatus for selective attachment to an installation tool is provided. The prewinder apparatus includes a support structure selectively attachable to the installation tool, a prewinder attached to the support structure, the prewinder having first and second threaded apertures, and a mandrel having a threaded end and a coupling end. The threaded end is in threaded engagement with the second threaded aperture. The coupling end is in selective operable engagement with the drive tool, whereby the drive tool rotatably drives the mandrel relative to the prewinder for rotatably driving the helical coil insert through the second threaded aperture to prewind the helical coil insert.
Description




FIELD OF THE INVENTION




The present invention relates to prewinding tools for installing helical coil inserts into tapped holes, and more particularly to a prewinding apparatus selectively attachable to an installation tool.




BACKGROUND OF THE INVENTION




Helical coil inserts are commonly installed into tapped holes of a work piece so that threaded fasteners, such as screws, can be held more securely. These inserts provide a female thread of a harder material than the material of the original threaded hole, into which they are installed. In other words, the inserts improve the gripping of threaded fasteners made of relatively hard materials, such as various steel alloys, when installed in relatively soft parent materials, such as aluminum. Helical coil inserts typically include a tang used as a grip by a mandrel of the installation tool for screwing the helical coil insert into the tapped hole.




Helical coil inserts of this kind are usually installed by pre-winding then to reduce their diameter, and then rotatably threading them into a tapped hole. Once installed, the inserts expand from their contracted diameters and press radially outward against the walls defining the tapped holes, whereby the insert is securely held in place. Various tool are provided for performing this function, however, these typically are limited to larger single-function tools such as those driven by an air or electric motor. Such tools further include a tubular body having a threaded bore extending along its axis and an opening at one end of the body for placing the insert in the bore. A mandrel is rotated by the motor within the threaded bore and into engagement with the insert. Advancement of the mandrel forces the insert through a prewinder, which contracts the insert prior to advancement into a tapped hole in an adjacent work piece. Once the insert is installed at the correct depth in the bore of the work piece, the mandrel is reversed until it is removed from the insert. Upon removal of the mandrel, the insert expands radially to engage the wall of the tapped hole.




As mentioned above, such installation tools are generally dedicated tools performing the functions of prewinding and installing inserts. In order to perform these functions a special prewinder tool must be purchased. In all manufacturing environments, there is a continuous drive to reduce costs. Having to purchase special tools to perform specific functions significantly increases costs. Therefore, it is desirable in the industry to provide a prewinder apparatus that is adaptable for operation with an existing tool. In this manner, the number of tools may be reduced and ease of use may be improved, thereby significantly reducing overall costs.




SUMMARY OF THE INVENTION




Accordingly, the present invention provides a prewinder apparatus selectively attachable to a drive tool for prewinding a helical coil insert. The prewinder apparatus includes a support structure selectively attachable to the drive tool and a prewinder attached to an end of the support structure. The prewinder includes first and second threaded apertures and a mandrel preferably having a threaded end and a coupling end. The threaded end engages the first threaded aperture and selectively engages the second threaded aperture. The coupling end is in selective operable engagement with the drive tool, whereby the drive tool rotatably drives the mandrel relative to the prewinder. Specifically, the mandrel rotatably drives the helical coil insert through the second threaded aperture to prewind the helical coil insert.




In a first preferred embodiment, the prewinder apparatus is a reciprocating mandrel prewinder apparatus. This reciprocating-mandrel prewinder apparatus includes a drive sleeve having a main body with a coupling stem in selective engagement with the drive tool and a cavity for slidably receiving the coupling end of the mandrel therein. The coupling end includes a radially extending pin slidably disposed within a slot running along a length of the drive sleeve. The drive sleeve is rotatably driven by the drive tool for reciprocally driving the mandrel within the prewinder apparatus. The reciprocating mandrel prewinder apparatus preferably includes a pair of adjustable stops operably engageable with the drive sleeve to define a range of sliding motion of the mandrel relative thereto.




In a second preferred embodiment, the prewinder apparatus is a stationary mandrel prewinder apparatus. The mandrel of the stationary-mandrel prewinder apparatus is rotatably driven by the drive tool, thereby reciprocally driving the support structure of the stationary-mandrel prewinder apparatus relative to the drive tool. For facilitating movement of the support structure, the support structure includes a slot for slidably engaging the drive tool. The stationary-mandrel prewinder apparatus preferably includes an adjustable stop, which is adjustable along a length of the mandrel to define a range of sliding motion of the support structure relative to the drive tool.




Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:





FIG. 1A

is a side cross-sectional view of a reciprocating-mandrel prewinder apparatus in accordance with the principles of the present invention;





FIG. 1B

is a perspective view of the reciprocating-mandrel prewinder apparatus of

FIG. 1A

;





FIG. 2A

is a side, partial cross-sectional view of an alternative embodiment of the reciprocating-mandrel prewinder apparatus of

FIGS. 1A and 1B

;





FIG. 2B

is a perspective view of the alternative embodiment of the reciprocating-mandrel prewinder apparatus of

FIG. 2A

;





FIG. 3

is a side view of a stationary-mandrel prewinder apparatus in accordance with the principles of the present invention;





FIG. 4

is a detailed cross-sectional view of a prewinder of the reciprocating-mandrel prewinder apparatus shown in either of

FIGS. 1 and 2

;





FIG. 5

is a side view of the reciprocating-mandrel prewinder apparatus of

FIG. 1

during a prewinding operation;





FIG. 6

is a side view of the stationary-mandrel prewinder apparatus of

FIG. 3

during a prewinding operation; and





FIG. 7

is a cross-sectional view of an alternative mandrel for use with a tangless helical coil insert.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.




With reference to

FIGS. 1A-3

the present invention provides first and second preferred embodiments of a prewinder apparatus


10


,


200


respectively, selectively attachable to a drive tool


12


. The prewinder apparatus


10


,


200


is provided as an installation tool for installing helical wire inserts into a threaded opening. The drive tool


12


is preferably an electric tool, such as an electric screwdriver, a variable speed drill and the like. Further, it is anticipated that the drive tool


12


may be either a corded or cordless (i.e. battery powered) tool.




With particular reference to

FIGS. 1A and 1B

, the present invention provides a reciprocating mandrel prewinder apparatus


10


, including a support structure


14


, a prewinder


16


, a mandrel


18


, a drive sleeve


20


and a pair of adjustable stops


22


,


24


. The prewinder


16


is disposed in an end of the support structure


14


and the mandrel


18


is rotatably disposed therethrough. The mandrel


18


is operatively interconnected to the drive sleeve


20


and axially moveable therein. The adjustable stops


22


,


24


are disposed about the drive sleeve


20


and are adjustable relative thereto for limiting the axial movement of the mandrel


18


relative to the drive sleeve


20


. The support structure


14


is selectively interconnected to an end of the drive tool


12


, whereby the drive sleeve


20


is interconnected with a drive unit


26


of the drive tool


12


for driving the mandrel


18


.




In a first embodiment, the support structure


14


is generally frusto-conical in shape having a frusto-conical cavity


28


. A slot


30


is provided through a wall


32


of the support structure


14


for accessing components disposed therein. A distal end of the support structure


14


includes a cylindrical cavity


34


having an aperture


36


extending to the frusto-conical cavity


28


. A threaded aperture


38


is also provided and radially extends from the cylindrical cavity


34


through the support structure


14


for receiving a setscrew


40


therein. An open end of the support structure


14


includes a circumferential groove


42


for engaging a circumferential mating lip


44


disposed about the drive tool


12


. In this manner, the support structure


14


, and thus the prewinder apparatus


10


, may be easily interconnected with the drive tool


12


.




With particular reference to

FIG. 4

, the prewinder


16


includes a foot


46


, a semi-cylindrical intermediate body


48


and a leading end


50


. The foot


46


is received into the cylindrical cavity


34


of the support structure


14


and includes a first threaded aperture


52


therethrough. The semi-cylindrical intermediate body


48


connects the foot


46


and leading end


50


, and provides a slot


54


(see

FIG. 1A

) providing access to a semi-circular recess


56


, whereby a user can load a helical coil insert


58


(see

FIG. 5

) into the prewinder


16


. The leading end


50


includes an aperture


59


, which is a reduced diameter aperture for providing a prewinding aperture, as explained in further detail hereinbelow. The prewinder


16


is mounted to the support structure


14


by inserting the foot


46


into the cylindrical cavity


34


. The prewinder


16


is held in place by the setscrew


40


.




Again referencing

FIGS. 1A and 1B

, the mandrel


18


is generally cylindrical along its length and includes a threaded leading end


60


and an opposing end


62


having a pin


64


extending radially therefrom. The threaded leading end


60


includes a contour


66


for engaging the helical coil insert


58


and is slidably disposed through the aperture


36


of the support structure


14


. Further, the mandrel


18


is in threaded engagement with the first threaded aperture


52


of the prewinder


16


. As the mandrel


18


is caused to rotate, as described in further detail hereinbelow, it is drawn axially through the first threaded aperture


52


, as a result of the threaded engagement therebetween.




The drive sleeve


20


includes a generally cylindrical housing


68


having a cavity


70


disposed axially therein and a slot


72


running along the length of the housing


68


. A generally hexagonal stem


74


axially extends from an end of the drive sleeve


20


. It will be appreciated that, although the stem


74


is provided herein as generally hexagonal, other geometries may be readily substituted therefor. The hexagonal stem


74


is receivable into the drive unit


26


of the drive tool


12


to enable the drive tool


12


to rotatably drive the drive sleeve


20


. The mandrel


18


is axially received into the cavity


70


of the drive sleeve


20


, whereby the radially extending pin


64


extends into the slot


72


of the mandrel


18


. In this manner, the drive sleeve


20


and mandrel


18


are fixed for concurrent rotation while the mandrel is axially slidable within the cavity


70


of the drive sleeve


20


.




Each adjustable stop


22


,


24


is disposed about an outside circumferential surface


76


of the drive sleeve


20


include a ring-shaped body


78


having an aperture


80


therethrough and a guide


82


extending radially inward. The drive sleeve


20


extends through the aperture


80


, whereby the guide


82


is slidably received into the slot


72


of the drive sleeve


20


. Each adjustable stop


22


,


24


is slidable along the drive sleeve


20


until a desired position is achieved. Further, each adjustable stop


22


,


24


includes a setscrew


84


disposed through a threaded aperture


86


of the ring-shaped body


78


. The setscrews


84


are operable to lock the adjustable stops


22


,


24


relative to the drive sleeve


20


. As the mandrel


18


slides axially within the drive sleeve


20


, the radially extending pin


64


ultimately contacts one of the adjustable stops


22


,


24


, prohibiting further sliding of the pin


64


within the slot


72


. In this manner, the length of sliding motion of the mandrel


18


within the drive sleeve


20


may be selectively defined via adjustment of the adjustable stops


22


,


24


. As a result, the depth that the helical coil insert


58


is installed is controlled and may be varied as particular design requirements dictate.




With reference to

FIGS. 2A and 2B

, an alternative support structure is provided as a bracket assembly


14


′. The bracket assembly


14


′ includes brackets


88


, each including a straight portion


90


, an angular step portion


92


and an end portion


94


. The foot


46


of the prewinder


16


is received in the end portions


94


of the bracket


88


and is retained in position by a pair of screws


96


that are received through apertures


98


of the end portion


94


and are in threaded engagement with a pair of threaded apertures


100


of the foot


46


of the prewinder


16


. A distal end of the portion


90


of each bracket


88


includes an aperture


102


for receiving a bolt


104


therethrough to retain the prewinder apparatus


10


on the drive tool


12


.




With reference to

FIG. 5

, operation of the prewinder apparatus


10


will be described in detail. The helical coil insert


58


is placed within the semi-circular recess


56


of the semi-cylindrical intermediate body


48


through the slot


54


, and is aligned with the prewinder aperture


59


of the leading end


50


of the prewinder


16


. To accommodate loading of the helical coil insert


58


into the prewinder, initially, the mandrel


18


is partially retracted into the first threaded aperture


52


of the foot


46


. Subsequent actuation of the drive tool


12


causes the drive unit


26


to rotatably drive the drive sleeve


20


, thereby rotatably driving the mandrel


18


. As the mandrel


18


rotates, the threaded engagement with the first threaded aperture


52


of the foot


46


causes the mandrel


18


to move axially, eventually engaging the helical coil insert


58


. Upon engagement, the threaded leading end


60


of the mandrel


18


slides through the helical coil insert


58


until the contour


66


grabs a tang


106


of the helical coil insert


58


. The mandrel


18


rotates the helical coil insert


58


into the prewinder aperture


59


of the leading end


50


, thereby prewinding the helical coil insert


58


about leading end


60


of the mandrel


18


. Continued advancement of the mandrel


18


causes the pre-wound, helical coil insert


58


to axially move from the prewinder aperture


59


into a threaded bore


108


of a work piece


110


. Upon complete insertion of the helical coil insert


58


within the threaded bore


108


, the driving action of the drive tool


12


is reversed to disengage the contour


66


from tang


106


and withdraw the mandrel


18


from the insert


58


and bore


108


.




With particular reference to

FIG. 3

, the present invention also provides a stationary mandrel prewinder apparatus


200


, including a bracket assembly


212


, a prewinder


214


, and a mandrel


216


. The prewinder


214


is held between the brackets


217


of the bracket assembly


212


and the mandrel


216


is rotatably disposed therethrough. The mandrel


216


is operatively interconnected to the drive tool


12


. An adjustable stop


218


is provided and is disposed about the mandrel


216


. The adjustable stop


218


is adjustable relative to the mandrel


216


for limiting movement of the prewinder apparatus


200


relative to the drive tool


12


.




The prewinder


214


is similar to the prewinder


16


described hereinabove and includes a foot


220


, a semi-cylindrical intermediate body


222


and a leading end


224


. The foot


220


is adapted for reception between the brackets


217


of the bracket assembly


212


and includes a first threaded aperture


226


therethrough. The semi-cylindrical intermediate body


222


interconnects the foot


220


and leading end


224


, and provides a slot


228


for accessing an arcuate recess


230


for loading a helical coil insert


232


(see

FIG. 6

) into the prewinder


214


. The leading end


224


includes an aperture


234


, which is of a reduced diameter for providing a prewinding aperture


234


, as explained in further detail hereinbelow. The prewinder


214


is mounted to the bracket assembly


212


, whereby the foot


220


is secured by a pair of screws


236


.




The mandrel


216


is generally cylindrical along its length and includes a threaded leading end


238


and an opposing stem end


240


. The stem end


240


is generally hexagonal, although, it will be appreciated that other geometries may be readily substituted therefor. The hexagonal stem


240


is received into the drive unit


26


of the drive tool


12


, as described for the prewinder apparatus


10


above, to enable the drive tool


12


to rotatably drive the mandrel


216


. The threaded leading end


238


includes a contour


242


for engaging the helical coil insert


232


. Further, the mandrel


216


is in threaded engagement with the first threaded aperture


226


of the prewinder


214


. As the mandrel


216


is caused to rotate, as described in further detail hereinbelow, the prewinder


214


is drawn axially about the mandrel


216


as a result of the threaded engagement therebetween. In this manner, the mandrel


216


remains stationary relative to the drive tool


12


and the prewinder


214


moves axially relative thereto.




The bracket assembly


212


is similar to the bracket assembly


14


′ described hereinabove and includes the brackets


217


. Each bracket


217


includes a straight portion


244


, an angular step portion


246


and an end portion


248


. The foot


220


of the prewinder


214


is received between the end portions


248


of the brackets


217


and is retained in position by the screws


236


that are received through apertures


250


of the end portions


248


and are in threaded engagement with a pair of threaded apertures


252


of the foot


220


of the prewinder


214


. A distal end of the straight portion


244


of each bracket


217


includes a slot


254


for receiving bolts


256


therethrough to slidably retain the prewinder apparatus


200


on the drive tool


12


. The slots


254


, enable the bracket assembly


212


to slide axially relative to the drive tool


12


.




The adjustable stop


218


includes a cylindrical body


260


having a cylindrical cavity


262


disposed therethrough and a radial threaded aperture


264


for receiving a setscrew


266


therein. The mandrel


216


is slidably received through the cylindrical cavity


262


and the adjustable stop


218


is locked in position along a length of the mandrel


216


by engagement of the setscrew


266


with a circumferential surface


268


of the mandrel


216


. The adjustable stop


218


defines an axial length along which the prewinder


214


is able to travel relative to the mandrel


216


. As a result, the depth that the helical coil insert


232


is installed is controlled and may be varied as particular design requirements dictate.




With particular reference to

FIG. 6

, operation of the prewinder apparatus


200


will be described in detail. The helical coil insert


232


is placed within the semi-circular recess


230


of the semi-cylindrical intermediary


222


through the slot


228


and is aligned with the prewinder aperture


234


of the leading end


224


of the prewinder


214


. To accommodate loading of the helical coil insert


232


into the prewinder


214


, initially, the prewinder


214


and attached bracket assembly


212


are forwardly advanced along the threaded leading end


238


of the mandrel


216


. Subsequent actuation of the drive tool


12


causes the drive unit


26


to rotatably drive the mandrel


216


. As the mandrel


216


rotates, the threaded engagement with the first threaded aperture


226


of the foot


220


causes the prewinder


214


and attached bracket assembly


212


to be drawn toward the drive tool


12


, thereby enabling the mandrel


216


to engage the helical coil insert


232


. As the prewinder


214


and attached bracket assembly


212


rearwardly advance, the bracket assembly


212


slides axially relative to the drive tool


12


via the slots


254


. Upon engagement, the threaded leading end


238


of the mandrel


216


axially moves through the helical coil insert


232


until the contour


242


grabs a tang


270


of the helical coil insert


232


. The mandrel


216


rotates the helical coil insert


232


into the prewinder aperture


234


of the leading end


224


, thereby contracting the helical coil insert


232


about the threaded leading end


238


of the mandrel


216


. Continued advancement of the prewinder


214


and attached bracket assembly


212


causes the mandrel


216


to rotate the pre-wound, helical coil insert


232


from the prewinder aperture


234


into a threaded bore


272


of a work piece


274


. Upon complete insertion of the helical coil insert


232


within the threaded bore


272


, the driving action of the drive tool


12


is reversed to disengage the contour


66


from tang


106


and advance the prewinder


214


and attached bracket assembly


212


forward, relative to the drive tool


12


, thereby withdrawing the mandrel


216


from the helical coil insert


232


and the threaded bore


272


.




The above-described mandrels are generally provided for prewinding helical coil inserts having a tang. With reference to

FIG. 7

, an alternative mandrel


280


is provided for prewinding tang-less helical coil inserts. It will be appreciated that the mandrel


280


may be implemented in either prewinder apparatus


10


,


200


. The mandrel


280


includes a cylindrical body


282


having a stepped end


284


of a reduced diameter and a coupling end


286


for selective interconnection with either the drive sleeve


20


or the drive unit


26


.




A first threaded portion


288


is provided about a circumferential surface


290


of the cylindrical body


282


and a second threaded portion


292


is provided about a circumferential surface


294


of the stepped end


284


. A cavity


296


is disposed through a length of the cylindrical body


282


and a lever arm


298


is pivotally supported therein. The lever arm


298


includes an engagement end


300


, a biasing end


302


and a fulcrum


303


disposed therebetween. A spring


304


is disposed within a cavity


306


of the cylindrical body


282


and engages the biasing end


302


of the lever arm


298


for biasing the lever arm


298


in a first position. When in the first position, a tab


308


of the engagement end


300


extends through an aperture


310


of the stepped end


284


.




The first threaded portion


288


of the mandrel


280


is in threaded engagement with the first threaded aperture


52


,


226


of the prewinder


16


,


214


and the second threaded portion


292


is in selective engagement with a tang-less helical coil insert


312


for driving the helical coil insert


312


through the prewinder aperture


59


,


234


. The tang-less helical coil insert


312


includes a recess


314


formed in an internal circumferential surface


316


. It should be noted that the recess


314


can be formed at either end for providing a bi-directional helical coil insert


312


. As the mandrel


280


is driven into contact with the helical coil insert


312


, the stepped end


284


threadedly engages the internal circumferential surface


316


thereof. Initially, the tab


308


of the engagement end


300


is pressed downward into the cavity


296


, thereby causing the lever


298


to pivot against the bias of the spring


304


. As the stepped end


284


of the mandrel


280


is driven deeper within the helical coil insert


312


, the spring


304


biases the tab


308


outward against the internal circumferential surface


316


until the tab


308


ultimately slides into engagement with the recess


314


. Once engaged with the recess


314


, the mandrel


280


rotatably drives the helical coil insert


312


through the prewinder aperture


59


,


234


and into the work piece


110


,


274


.




The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.



Claims
  • 1. A prewinder apparatus selectively attachable to a drive tool for prewinding a helical coil insert, the prewinder apparatus comprising:a support structure selectively attachable to the drive tool; a prewinder attached to an end of said support structure, said prewinder including a first threaded aperture; a mandrel having a threaded end and a coupling end, wherein said threaded end is in selective threaded engagement with said first threaded aperture; a drive sleeve disposed about the mandrel, said drive sleeve having an adjustable first stop and a second stop configured to regulate the movement of the mandrel; and wherein said coupling end is in selective operable engagement with the drive tool, whereby the drive tool rotatably drives said mandrel relative to said prewinder for rotatably driving the helical coil insert through the second threaded aperture to prewind the helical coil insert.
  • 2. The prewinder apparatus of claim 1, wherein said prewinder further includes an opening for receiving the helical coil insert.
  • 3. The prewinder apparatus of claim 1, wherein the mandrel includes a first threaded portion and a second threaded portion.
  • 4. The prewinder apparatus of claim 3, wherein the first and second threaded portions differ in thread type.
  • 5. The prewinder apparatus of claim 3, wherein said first threaded portion is in selective threaded engagement with said first threaded aperture.
  • 6. The prewinder apparatus of claim 1, wherein said support structure is fixed relative to the drive tool and said mandrel is reciprocally driven by the drive tool within the prewinder apparatus.
  • 7. The prewinder apparatus of claim 1, wherein the drive sleeve including a main body having a coupling stem in selective engagement with the drive tool and a cavity for slidably receiving said coupling end of said mandrel therein, said coupling end including a radially extending pin slidably disposed within a slot running along a length of said drive sleeve, wherein said drive sleeve is rotatably driven by the drive tool for reciprocally driving said mandrel within the prewinder apparatus.
  • 8. The prewinder apparatus of claim 7, wherein the first stop is disposable along said length of said drive sleeve and is configured to regulate a driving distance of said mandrel as whithin said drive sleeve.
  • 9. The prewinder apparatus of claim 8, wherein said first stop includes a ring disposable about said drive sleeve, an inwardly extending guide slidably disposed within said slot and a radially adjustable set screw for fixing said first stop at a predefined distance along said length of said drive sleeve.
  • 10. The prewinder apparatus of claim 8, further comprising a second stop disposable along said length of said drive sleeve for defining a driving distance of said mandrel within said drive sleeve in cooperation with said first stop.
  • 11. The prewinder apparatus of claim 10, wherein said second stop includes a ring disposable about said drive sleeve, an inwardly extending guide slidably disposed within said slot and a radially adjustable set screw for fixing said first stop at a predefined distance along said length of said drive sleeve.
  • 12. The prewinder apparatus of claim 1, wherein said prewinder further comprises a second threaded aperture in threaded engagement with said helical coil.
  • 13. An electric installation tool for installing a helical coil insert, the electric installation tool comprising:a drive tool; and a prewinder apparatus selectively attachable to said drive tool, said prewinder apparatus comprises: a prewinder including a first threaded aperture; a mandrel in selective threaded engagement with said first threaded aperture; a drive sleeve disposed about the mandrel, said drive sleeve having an adjustable first stop and a second stop configured to regulate the movement of the mandrel; and wherein said prewinder apparatus is in selective operable engagement with said drive tool, whereby said drive tool rotatably drives said mandrel relative to said prewinder for rotatably driving the helical coil insert through the second threaded aperture to prewind the helical coil insert.
  • 14. The electric installation tool of claim 13, wherein said prewinder further includes an opening for receiving the helical coil insert.
  • 15. The electric installation tool of claim 13, wherein said mandrel includes a threaded end.
  • 16. The electric installation tool of claim 13, wherein said threaded end includes a first threaded portion and a second threaded portion.
  • 17. The electric installation tool of claim 16, wherein the first and second threaded portions differ in thread type.
  • 18. The electric installation tool of claim 16, wherein said first threaded portion is in selective threaded engagement with said first threaded aperture.
  • 19. The electric installation tool of claim 13, further comprising a support structure selectively attachable to said drive tool and supporting other components of said prewinder apparatus.
  • 20. The electric installation tool of claim 13, wherein said mandrel is reciprocally driven by said drive tool within said prewinder apparatus.
  • 21. The electric installation tool of claim 13, wherein the drive sleeve includes a main body having a coupling stem in selective engagement with said drive tool and a cavity for slidably receiving an end of said mandrel therein, said end including a radially extending pin slidably disposed within a slot running along a length of said drive sleeve, wherein said drive sleeve is rotatably driven by said drive tool for reciprocally driving said mandrel within said prewinder apparatus.
  • 22. The electric installation tool of claim 21, wherein the first stop disposable along said length of said length of said drive sleeve and is configure to regulate driving distance of said mandrel within said drive sleeve.
  • 23. The electric installation tool of claim 22, wherein said first stop includes a ring disposable about said drive sleeve, an inwardly extending guide slidably disposed within said slot and a radially adjustable set screw for fixing said first stop at a predefined distance along said length of said drive sleeve.
  • 24. The electric installation tool of claim 22, wherein the second stop is adjustably disposable along said length of said drive sleeve for defining a driving distance of said mandrel within said drive sleeve in cooperation with said first stop.
  • 25. The electric installation tool of claim 24, wherein said second stop includes a ring disposable about said drive sleeve, an inwardly extending guide slidably disposed within said slot and a radially adjustable set screw for fixing said first stop at a predefined distance along said length of said drive sleeve.
  • 26. The electric installation tool of claim 13, wherein said helical coil is in threaded engagement with a second aperture of said prewinder.
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5214831 Collins, Jr. et al. Jun 1993 A
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6171040 Sato Jan 2001 B1