Information
-
Patent Grant
-
6704984
-
Patent Number
6,704,984
-
Date Filed
Tuesday, July 31, 200123 years ago
-
Date Issued
Tuesday, March 16, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Harness, Dickey & Pierce, P.L.C.
-
CPC
-
US Classifications
Field of Search
US
- 140 122
- 140 123
- 140 124
- 029 2405
-
International Classifications
-
Abstract
A prewinder apparatus for selective attachment to an installation tool is provided. The prewinder apparatus includes a support structure selectively attachable to the installation tool, a prewinder attached to the support structure, the prewinder having first and second threaded apertures, and a mandrel having a threaded end and a coupling end. The threaded end is in threaded engagement with the second threaded aperture. The coupling end is in selective operable engagement with the drive tool, whereby the drive tool rotatably drives the mandrel relative to the prewinder for rotatably driving the helical coil insert through the second threaded aperture to prewind the helical coil insert.
Description
FIELD OF THE INVENTION
The present invention relates to prewinding tools for installing helical coil inserts into tapped holes, and more particularly to a prewinding apparatus selectively attachable to an installation tool.
BACKGROUND OF THE INVENTION
Helical coil inserts are commonly installed into tapped holes of a work piece so that threaded fasteners, such as screws, can be held more securely. These inserts provide a female thread of a harder material than the material of the original threaded hole, into which they are installed. In other words, the inserts improve the gripping of threaded fasteners made of relatively hard materials, such as various steel alloys, when installed in relatively soft parent materials, such as aluminum. Helical coil inserts typically include a tang used as a grip by a mandrel of the installation tool for screwing the helical coil insert into the tapped hole.
Helical coil inserts of this kind are usually installed by pre-winding then to reduce their diameter, and then rotatably threading them into a tapped hole. Once installed, the inserts expand from their contracted diameters and press radially outward against the walls defining the tapped holes, whereby the insert is securely held in place. Various tool are provided for performing this function, however, these typically are limited to larger single-function tools such as those driven by an air or electric motor. Such tools further include a tubular body having a threaded bore extending along its axis and an opening at one end of the body for placing the insert in the bore. A mandrel is rotated by the motor within the threaded bore and into engagement with the insert. Advancement of the mandrel forces the insert through a prewinder, which contracts the insert prior to advancement into a tapped hole in an adjacent work piece. Once the insert is installed at the correct depth in the bore of the work piece, the mandrel is reversed until it is removed from the insert. Upon removal of the mandrel, the insert expands radially to engage the wall of the tapped hole.
As mentioned above, such installation tools are generally dedicated tools performing the functions of prewinding and installing inserts. In order to perform these functions a special prewinder tool must be purchased. In all manufacturing environments, there is a continuous drive to reduce costs. Having to purchase special tools to perform specific functions significantly increases costs. Therefore, it is desirable in the industry to provide a prewinder apparatus that is adaptable for operation with an existing tool. In this manner, the number of tools may be reduced and ease of use may be improved, thereby significantly reducing overall costs.
SUMMARY OF THE INVENTION
Accordingly, the present invention provides a prewinder apparatus selectively attachable to a drive tool for prewinding a helical coil insert. The prewinder apparatus includes a support structure selectively attachable to the drive tool and a prewinder attached to an end of the support structure. The prewinder includes first and second threaded apertures and a mandrel preferably having a threaded end and a coupling end. The threaded end engages the first threaded aperture and selectively engages the second threaded aperture. The coupling end is in selective operable engagement with the drive tool, whereby the drive tool rotatably drives the mandrel relative to the prewinder. Specifically, the mandrel rotatably drives the helical coil insert through the second threaded aperture to prewind the helical coil insert.
In a first preferred embodiment, the prewinder apparatus is a reciprocating mandrel prewinder apparatus. This reciprocating-mandrel prewinder apparatus includes a drive sleeve having a main body with a coupling stem in selective engagement with the drive tool and a cavity for slidably receiving the coupling end of the mandrel therein. The coupling end includes a radially extending pin slidably disposed within a slot running along a length of the drive sleeve. The drive sleeve is rotatably driven by the drive tool for reciprocally driving the mandrel within the prewinder apparatus. The reciprocating mandrel prewinder apparatus preferably includes a pair of adjustable stops operably engageable with the drive sleeve to define a range of sliding motion of the mandrel relative thereto.
In a second preferred embodiment, the prewinder apparatus is a stationary mandrel prewinder apparatus. The mandrel of the stationary-mandrel prewinder apparatus is rotatably driven by the drive tool, thereby reciprocally driving the support structure of the stationary-mandrel prewinder apparatus relative to the drive tool. For facilitating movement of the support structure, the support structure includes a slot for slidably engaging the drive tool. The stationary-mandrel prewinder apparatus preferably includes an adjustable stop, which is adjustable along a length of the mandrel to define a range of sliding motion of the support structure relative to the drive tool.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
FIG. 1A
is a side cross-sectional view of a reciprocating-mandrel prewinder apparatus in accordance with the principles of the present invention;
FIG. 1B
is a perspective view of the reciprocating-mandrel prewinder apparatus of
FIG. 1A
;
FIG. 2A
is a side, partial cross-sectional view of an alternative embodiment of the reciprocating-mandrel prewinder apparatus of
FIGS. 1A and 1B
;
FIG. 2B
is a perspective view of the alternative embodiment of the reciprocating-mandrel prewinder apparatus of
FIG. 2A
;
FIG. 3
is a side view of a stationary-mandrel prewinder apparatus in accordance with the principles of the present invention;
FIG. 4
is a detailed cross-sectional view of a prewinder of the reciprocating-mandrel prewinder apparatus shown in either of
FIGS. 1 and 2
;
FIG. 5
is a side view of the reciprocating-mandrel prewinder apparatus of
FIG. 1
during a prewinding operation;
FIG. 6
is a side view of the stationary-mandrel prewinder apparatus of
FIG. 3
during a prewinding operation; and
FIG. 7
is a cross-sectional view of an alternative mandrel for use with a tangless helical coil insert.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The following description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
With reference to
FIGS. 1A-3
the present invention provides first and second preferred embodiments of a prewinder apparatus
10
,
200
respectively, selectively attachable to a drive tool
12
. The prewinder apparatus
10
,
200
is provided as an installation tool for installing helical wire inserts into a threaded opening. The drive tool
12
is preferably an electric tool, such as an electric screwdriver, a variable speed drill and the like. Further, it is anticipated that the drive tool
12
may be either a corded or cordless (i.e. battery powered) tool.
With particular reference to
FIGS. 1A and 1B
, the present invention provides a reciprocating mandrel prewinder apparatus
10
, including a support structure
14
, a prewinder
16
, a mandrel
18
, a drive sleeve
20
and a pair of adjustable stops
22
,
24
. The prewinder
16
is disposed in an end of the support structure
14
and the mandrel
18
is rotatably disposed therethrough. The mandrel
18
is operatively interconnected to the drive sleeve
20
and axially moveable therein. The adjustable stops
22
,
24
are disposed about the drive sleeve
20
and are adjustable relative thereto for limiting the axial movement of the mandrel
18
relative to the drive sleeve
20
. The support structure
14
is selectively interconnected to an end of the drive tool
12
, whereby the drive sleeve
20
is interconnected with a drive unit
26
of the drive tool
12
for driving the mandrel
18
.
In a first embodiment, the support structure
14
is generally frusto-conical in shape having a frusto-conical cavity
28
. A slot
30
is provided through a wall
32
of the support structure
14
for accessing components disposed therein. A distal end of the support structure
14
includes a cylindrical cavity
34
having an aperture
36
extending to the frusto-conical cavity
28
. A threaded aperture
38
is also provided and radially extends from the cylindrical cavity
34
through the support structure
14
for receiving a setscrew
40
therein. An open end of the support structure
14
includes a circumferential groove
42
for engaging a circumferential mating lip
44
disposed about the drive tool
12
. In this manner, the support structure
14
, and thus the prewinder apparatus
10
, may be easily interconnected with the drive tool
12
.
With particular reference to
FIG. 4
, the prewinder
16
includes a foot
46
, a semi-cylindrical intermediate body
48
and a leading end
50
. The foot
46
is received into the cylindrical cavity
34
of the support structure
14
and includes a first threaded aperture
52
therethrough. The semi-cylindrical intermediate body
48
connects the foot
46
and leading end
50
, and provides a slot
54
(see
FIG. 1A
) providing access to a semi-circular recess
56
, whereby a user can load a helical coil insert
58
(see
FIG. 5
) into the prewinder
16
. The leading end
50
includes an aperture
59
, which is a reduced diameter aperture for providing a prewinding aperture, as explained in further detail hereinbelow. The prewinder
16
is mounted to the support structure
14
by inserting the foot
46
into the cylindrical cavity
34
. The prewinder
16
is held in place by the setscrew
40
.
Again referencing
FIGS. 1A and 1B
, the mandrel
18
is generally cylindrical along its length and includes a threaded leading end
60
and an opposing end
62
having a pin
64
extending radially therefrom. The threaded leading end
60
includes a contour
66
for engaging the helical coil insert
58
and is slidably disposed through the aperture
36
of the support structure
14
. Further, the mandrel
18
is in threaded engagement with the first threaded aperture
52
of the prewinder
16
. As the mandrel
18
is caused to rotate, as described in further detail hereinbelow, it is drawn axially through the first threaded aperture
52
, as a result of the threaded engagement therebetween.
The drive sleeve
20
includes a generally cylindrical housing
68
having a cavity
70
disposed axially therein and a slot
72
running along the length of the housing
68
. A generally hexagonal stem
74
axially extends from an end of the drive sleeve
20
. It will be appreciated that, although the stem
74
is provided herein as generally hexagonal, other geometries may be readily substituted therefor. The hexagonal stem
74
is receivable into the drive unit
26
of the drive tool
12
to enable the drive tool
12
to rotatably drive the drive sleeve
20
. The mandrel
18
is axially received into the cavity
70
of the drive sleeve
20
, whereby the radially extending pin
64
extends into the slot
72
of the mandrel
18
. In this manner, the drive sleeve
20
and mandrel
18
are fixed for concurrent rotation while the mandrel is axially slidable within the cavity
70
of the drive sleeve
20
.
Each adjustable stop
22
,
24
is disposed about an outside circumferential surface
76
of the drive sleeve
20
include a ring-shaped body
78
having an aperture
80
therethrough and a guide
82
extending radially inward. The drive sleeve
20
extends through the aperture
80
, whereby the guide
82
is slidably received into the slot
72
of the drive sleeve
20
. Each adjustable stop
22
,
24
is slidable along the drive sleeve
20
until a desired position is achieved. Further, each adjustable stop
22
,
24
includes a setscrew
84
disposed through a threaded aperture
86
of the ring-shaped body
78
. The setscrews
84
are operable to lock the adjustable stops
22
,
24
relative to the drive sleeve
20
. As the mandrel
18
slides axially within the drive sleeve
20
, the radially extending pin
64
ultimately contacts one of the adjustable stops
22
,
24
, prohibiting further sliding of the pin
64
within the slot
72
. In this manner, the length of sliding motion of the mandrel
18
within the drive sleeve
20
may be selectively defined via adjustment of the adjustable stops
22
,
24
. As a result, the depth that the helical coil insert
58
is installed is controlled and may be varied as particular design requirements dictate.
With reference to
FIGS. 2A and 2B
, an alternative support structure is provided as a bracket assembly
14
′. The bracket assembly
14
′ includes brackets
88
, each including a straight portion
90
, an angular step portion
92
and an end portion
94
. The foot
46
of the prewinder
16
is received in the end portions
94
of the bracket
88
and is retained in position by a pair of screws
96
that are received through apertures
98
of the end portion
94
and are in threaded engagement with a pair of threaded apertures
100
of the foot
46
of the prewinder
16
. A distal end of the portion
90
of each bracket
88
includes an aperture
102
for receiving a bolt
104
therethrough to retain the prewinder apparatus
10
on the drive tool
12
.
With reference to
FIG. 5
, operation of the prewinder apparatus
10
will be described in detail. The helical coil insert
58
is placed within the semi-circular recess
56
of the semi-cylindrical intermediate body
48
through the slot
54
, and is aligned with the prewinder aperture
59
of the leading end
50
of the prewinder
16
. To accommodate loading of the helical coil insert
58
into the prewinder, initially, the mandrel
18
is partially retracted into the first threaded aperture
52
of the foot
46
. Subsequent actuation of the drive tool
12
causes the drive unit
26
to rotatably drive the drive sleeve
20
, thereby rotatably driving the mandrel
18
. As the mandrel
18
rotates, the threaded engagement with the first threaded aperture
52
of the foot
46
causes the mandrel
18
to move axially, eventually engaging the helical coil insert
58
. Upon engagement, the threaded leading end
60
of the mandrel
18
slides through the helical coil insert
58
until the contour
66
grabs a tang
106
of the helical coil insert
58
. The mandrel
18
rotates the helical coil insert
58
into the prewinder aperture
59
of the leading end
50
, thereby prewinding the helical coil insert
58
about leading end
60
of the mandrel
18
. Continued advancement of the mandrel
18
causes the pre-wound, helical coil insert
58
to axially move from the prewinder aperture
59
into a threaded bore
108
of a work piece
110
. Upon complete insertion of the helical coil insert
58
within the threaded bore
108
, the driving action of the drive tool
12
is reversed to disengage the contour
66
from tang
106
and withdraw the mandrel
18
from the insert
58
and bore
108
.
With particular reference to
FIG. 3
, the present invention also provides a stationary mandrel prewinder apparatus
200
, including a bracket assembly
212
, a prewinder
214
, and a mandrel
216
. The prewinder
214
is held between the brackets
217
of the bracket assembly
212
and the mandrel
216
is rotatably disposed therethrough. The mandrel
216
is operatively interconnected to the drive tool
12
. An adjustable stop
218
is provided and is disposed about the mandrel
216
. The adjustable stop
218
is adjustable relative to the mandrel
216
for limiting movement of the prewinder apparatus
200
relative to the drive tool
12
.
The prewinder
214
is similar to the prewinder
16
described hereinabove and includes a foot
220
, a semi-cylindrical intermediate body
222
and a leading end
224
. The foot
220
is adapted for reception between the brackets
217
of the bracket assembly
212
and includes a first threaded aperture
226
therethrough. The semi-cylindrical intermediate body
222
interconnects the foot
220
and leading end
224
, and provides a slot
228
for accessing an arcuate recess
230
for loading a helical coil insert
232
(see
FIG. 6
) into the prewinder
214
. The leading end
224
includes an aperture
234
, which is of a reduced diameter for providing a prewinding aperture
234
, as explained in further detail hereinbelow. The prewinder
214
is mounted to the bracket assembly
212
, whereby the foot
220
is secured by a pair of screws
236
.
The mandrel
216
is generally cylindrical along its length and includes a threaded leading end
238
and an opposing stem end
240
. The stem end
240
is generally hexagonal, although, it will be appreciated that other geometries may be readily substituted therefor. The hexagonal stem
240
is received into the drive unit
26
of the drive tool
12
, as described for the prewinder apparatus
10
above, to enable the drive tool
12
to rotatably drive the mandrel
216
. The threaded leading end
238
includes a contour
242
for engaging the helical coil insert
232
. Further, the mandrel
216
is in threaded engagement with the first threaded aperture
226
of the prewinder
214
. As the mandrel
216
is caused to rotate, as described in further detail hereinbelow, the prewinder
214
is drawn axially about the mandrel
216
as a result of the threaded engagement therebetween. In this manner, the mandrel
216
remains stationary relative to the drive tool
12
and the prewinder
214
moves axially relative thereto.
The bracket assembly
212
is similar to the bracket assembly
14
′ described hereinabove and includes the brackets
217
. Each bracket
217
includes a straight portion
244
, an angular step portion
246
and an end portion
248
. The foot
220
of the prewinder
214
is received between the end portions
248
of the brackets
217
and is retained in position by the screws
236
that are received through apertures
250
of the end portions
248
and are in threaded engagement with a pair of threaded apertures
252
of the foot
220
of the prewinder
214
. A distal end of the straight portion
244
of each bracket
217
includes a slot
254
for receiving bolts
256
therethrough to slidably retain the prewinder apparatus
200
on the drive tool
12
. The slots
254
, enable the bracket assembly
212
to slide axially relative to the drive tool
12
.
The adjustable stop
218
includes a cylindrical body
260
having a cylindrical cavity
262
disposed therethrough and a radial threaded aperture
264
for receiving a setscrew
266
therein. The mandrel
216
is slidably received through the cylindrical cavity
262
and the adjustable stop
218
is locked in position along a length of the mandrel
216
by engagement of the setscrew
266
with a circumferential surface
268
of the mandrel
216
. The adjustable stop
218
defines an axial length along which the prewinder
214
is able to travel relative to the mandrel
216
. As a result, the depth that the helical coil insert
232
is installed is controlled and may be varied as particular design requirements dictate.
With particular reference to
FIG. 6
, operation of the prewinder apparatus
200
will be described in detail. The helical coil insert
232
is placed within the semi-circular recess
230
of the semi-cylindrical intermediary
222
through the slot
228
and is aligned with the prewinder aperture
234
of the leading end
224
of the prewinder
214
. To accommodate loading of the helical coil insert
232
into the prewinder
214
, initially, the prewinder
214
and attached bracket assembly
212
are forwardly advanced along the threaded leading end
238
of the mandrel
216
. Subsequent actuation of the drive tool
12
causes the drive unit
26
to rotatably drive the mandrel
216
. As the mandrel
216
rotates, the threaded engagement with the first threaded aperture
226
of the foot
220
causes the prewinder
214
and attached bracket assembly
212
to be drawn toward the drive tool
12
, thereby enabling the mandrel
216
to engage the helical coil insert
232
. As the prewinder
214
and attached bracket assembly
212
rearwardly advance, the bracket assembly
212
slides axially relative to the drive tool
12
via the slots
254
. Upon engagement, the threaded leading end
238
of the mandrel
216
axially moves through the helical coil insert
232
until the contour
242
grabs a tang
270
of the helical coil insert
232
. The mandrel
216
rotates the helical coil insert
232
into the prewinder aperture
234
of the leading end
224
, thereby contracting the helical coil insert
232
about the threaded leading end
238
of the mandrel
216
. Continued advancement of the prewinder
214
and attached bracket assembly
212
causes the mandrel
216
to rotate the pre-wound, helical coil insert
232
from the prewinder aperture
234
into a threaded bore
272
of a work piece
274
. Upon complete insertion of the helical coil insert
232
within the threaded bore
272
, the driving action of the drive tool
12
is reversed to disengage the contour
66
from tang
106
and advance the prewinder
214
and attached bracket assembly
212
forward, relative to the drive tool
12
, thereby withdrawing the mandrel
216
from the helical coil insert
232
and the threaded bore
272
.
The above-described mandrels are generally provided for prewinding helical coil inserts having a tang. With reference to
FIG. 7
, an alternative mandrel
280
is provided for prewinding tang-less helical coil inserts. It will be appreciated that the mandrel
280
may be implemented in either prewinder apparatus
10
,
200
. The mandrel
280
includes a cylindrical body
282
having a stepped end
284
of a reduced diameter and a coupling end
286
for selective interconnection with either the drive sleeve
20
or the drive unit
26
.
A first threaded portion
288
is provided about a circumferential surface
290
of the cylindrical body
282
and a second threaded portion
292
is provided about a circumferential surface
294
of the stepped end
284
. A cavity
296
is disposed through a length of the cylindrical body
282
and a lever arm
298
is pivotally supported therein. The lever arm
298
includes an engagement end
300
, a biasing end
302
and a fulcrum
303
disposed therebetween. A spring
304
is disposed within a cavity
306
of the cylindrical body
282
and engages the biasing end
302
of the lever arm
298
for biasing the lever arm
298
in a first position. When in the first position, a tab
308
of the engagement end
300
extends through an aperture
310
of the stepped end
284
.
The first threaded portion
288
of the mandrel
280
is in threaded engagement with the first threaded aperture
52
,
226
of the prewinder
16
,
214
and the second threaded portion
292
is in selective engagement with a tang-less helical coil insert
312
for driving the helical coil insert
312
through the prewinder aperture
59
,
234
. The tang-less helical coil insert
312
includes a recess
314
formed in an internal circumferential surface
316
. It should be noted that the recess
314
can be formed at either end for providing a bi-directional helical coil insert
312
. As the mandrel
280
is driven into contact with the helical coil insert
312
, the stepped end
284
threadedly engages the internal circumferential surface
316
thereof. Initially, the tab
308
of the engagement end
300
is pressed downward into the cavity
296
, thereby causing the lever
298
to pivot against the bias of the spring
304
. As the stepped end
284
of the mandrel
280
is driven deeper within the helical coil insert
312
, the spring
304
biases the tab
308
outward against the internal circumferential surface
316
until the tab
308
ultimately slides into engagement with the recess
314
. Once engaged with the recess
314
, the mandrel
280
rotatably drives the helical coil insert
312
through the prewinder aperture
59
,
234
and into the work piece
110
,
274
.
The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.
Claims
- 1. A prewinder apparatus selectively attachable to a drive tool for prewinding a helical coil insert, the prewinder apparatus comprising:a support structure selectively attachable to the drive tool; a prewinder attached to an end of said support structure, said prewinder including a first threaded aperture; a mandrel having a threaded end and a coupling end, wherein said threaded end is in selective threaded engagement with said first threaded aperture; a drive sleeve disposed about the mandrel, said drive sleeve having an adjustable first stop and a second stop configured to regulate the movement of the mandrel; and wherein said coupling end is in selective operable engagement with the drive tool, whereby the drive tool rotatably drives said mandrel relative to said prewinder for rotatably driving the helical coil insert through the second threaded aperture to prewind the helical coil insert.
- 2. The prewinder apparatus of claim 1, wherein said prewinder further includes an opening for receiving the helical coil insert.
- 3. The prewinder apparatus of claim 1, wherein the mandrel includes a first threaded portion and a second threaded portion.
- 4. The prewinder apparatus of claim 3, wherein the first and second threaded portions differ in thread type.
- 5. The prewinder apparatus of claim 3, wherein said first threaded portion is in selective threaded engagement with said first threaded aperture.
- 6. The prewinder apparatus of claim 1, wherein said support structure is fixed relative to the drive tool and said mandrel is reciprocally driven by the drive tool within the prewinder apparatus.
- 7. The prewinder apparatus of claim 1, wherein the drive sleeve including a main body having a coupling stem in selective engagement with the drive tool and a cavity for slidably receiving said coupling end of said mandrel therein, said coupling end including a radially extending pin slidably disposed within a slot running along a length of said drive sleeve, wherein said drive sleeve is rotatably driven by the drive tool for reciprocally driving said mandrel within the prewinder apparatus.
- 8. The prewinder apparatus of claim 7, wherein the first stop is disposable along said length of said drive sleeve and is configured to regulate a driving distance of said mandrel as whithin said drive sleeve.
- 9. The prewinder apparatus of claim 8, wherein said first stop includes a ring disposable about said drive sleeve, an inwardly extending guide slidably disposed within said slot and a radially adjustable set screw for fixing said first stop at a predefined distance along said length of said drive sleeve.
- 10. The prewinder apparatus of claim 8, further comprising a second stop disposable along said length of said drive sleeve for defining a driving distance of said mandrel within said drive sleeve in cooperation with said first stop.
- 11. The prewinder apparatus of claim 10, wherein said second stop includes a ring disposable about said drive sleeve, an inwardly extending guide slidably disposed within said slot and a radially adjustable set screw for fixing said first stop at a predefined distance along said length of said drive sleeve.
- 12. The prewinder apparatus of claim 1, wherein said prewinder further comprises a second threaded aperture in threaded engagement with said helical coil.
- 13. An electric installation tool for installing a helical coil insert, the electric installation tool comprising:a drive tool; and a prewinder apparatus selectively attachable to said drive tool, said prewinder apparatus comprises: a prewinder including a first threaded aperture; a mandrel in selective threaded engagement with said first threaded aperture; a drive sleeve disposed about the mandrel, said drive sleeve having an adjustable first stop and a second stop configured to regulate the movement of the mandrel; and wherein said prewinder apparatus is in selective operable engagement with said drive tool, whereby said drive tool rotatably drives said mandrel relative to said prewinder for rotatably driving the helical coil insert through the second threaded aperture to prewind the helical coil insert.
- 14. The electric installation tool of claim 13, wherein said prewinder further includes an opening for receiving the helical coil insert.
- 15. The electric installation tool of claim 13, wherein said mandrel includes a threaded end.
- 16. The electric installation tool of claim 13, wherein said threaded end includes a first threaded portion and a second threaded portion.
- 17. The electric installation tool of claim 16, wherein the first and second threaded portions differ in thread type.
- 18. The electric installation tool of claim 16, wherein said first threaded portion is in selective threaded engagement with said first threaded aperture.
- 19. The electric installation tool of claim 13, further comprising a support structure selectively attachable to said drive tool and supporting other components of said prewinder apparatus.
- 20. The electric installation tool of claim 13, wherein said mandrel is reciprocally driven by said drive tool within said prewinder apparatus.
- 21. The electric installation tool of claim 13, wherein the drive sleeve includes a main body having a coupling stem in selective engagement with said drive tool and a cavity for slidably receiving an end of said mandrel therein, said end including a radially extending pin slidably disposed within a slot running along a length of said drive sleeve, wherein said drive sleeve is rotatably driven by said drive tool for reciprocally driving said mandrel within said prewinder apparatus.
- 22. The electric installation tool of claim 21, wherein the first stop disposable along said length of said length of said drive sleeve and is configure to regulate driving distance of said mandrel within said drive sleeve.
- 23. The electric installation tool of claim 22, wherein said first stop includes a ring disposable about said drive sleeve, an inwardly extending guide slidably disposed within said slot and a radially adjustable set screw for fixing said first stop at a predefined distance along said length of said drive sleeve.
- 24. The electric installation tool of claim 22, wherein the second stop is adjustably disposable along said length of said drive sleeve for defining a driving distance of said mandrel within said drive sleeve in cooperation with said first stop.
- 25. The electric installation tool of claim 24, wherein said second stop includes a ring disposable about said drive sleeve, an inwardly extending guide slidably disposed within said slot and a radially adjustable set screw for fixing said first stop at a predefined distance along said length of said drive sleeve.
- 26. The electric installation tool of claim 13, wherein said helical coil is in threaded engagement with a second aperture of said prewinder.
US Referenced Citations (15)