Patent Grant
7498446
The present invention relates generally to primary explosives and more particularly to lead-free primary explosives.
Primary explosives are substances used in small quantities that when subjected to a flame, heat, impact, friction or an electric spark, generate a detonation wave. The detonation of the primary explosive initiates the secondary or main charge explosive or propellant. The main requirements for initiating explosives are sufficient sensitivity to be detonated reliably but not so sensitive as to be exceedingly dangerous to handle and sufficient thermal stability to not decompose on extended storage or thermal insult. Unfortunately, almost all currently used primaries contain lead in the form of either lead styphnate or lead azide. Devices using primary explosives are manufactured by the tens of million every year in the U.S. from primers for bullets to detonators for mining. Lead contamination at artillery ranges, both military and civilian, has become a major environmental issue.
Accordingly, the development of a lead-free primary explosive and a process of preparing a lead-free primary explosive have been sought.
In accordance with the purposes of the present invention, as embodied and broadly described herein, the present invention includes a compound of the formula (Cat)+z[M++(5-nitro-1H-tetrazolato-N2)−x(H2O)y] where x is 3 or 4, y is 2 or 3, x+y is 6, z is 1 or 2, M++ is selected from the group consisting of iron, cobalt, nickel, copper, zinc, chromium, and manganese, and (Cat)+ is selected from the group consisting of ammonium, sodium, potassium, rubidium and cesium.
The present invention also includes a method of preparing metal complexes of the formula (Cat)+z[M++(5-nitro-1H-tetrazolato-N2)−x(H2O)y] where x is 3 or 4, y is 2 or 3, x+y is 6, z is 1 or 2, and M++ is selected from the group consisting of iron, cobalt, nickel, copper, zinc, chromium, and manganese, and (Cat)+ is selected from the group consisting of ammonium, sodium, potassium, rubidium and cesium including admixing a metal salt and a salt of 5-nitrotetrazole in a suitable solvent, and, heating said admixture at temperatures and for time sufficient to form said metal complexes.
The present invention is concerned with primary explosives and in particular lead-free primary explosives. Among particular species of the lead-free primary explosives of the present invention are included the cobalt(II), nickel(II), iron(II) and copper(II) complexes shown in
The central metals of the compounds of the present invention are non-toxic. The metals can be selected from among cobalt, nickel, iron, copper, zinc, chromium, and manganese, preferably cobalt, nickel, iron and copper. An iron-based primary explosive has been sought for many years and may be most preferable.
The compounds of the present invention can be readily prepared by stirring the particular metal salt in water with the required amount of a salt of 5-nitrotetrazole, followed by refluxing for a suitable length of time, generally about one hour. The resultant complexes precipitate and can be simply filtered and washed with water giving greater than a 90 percent yield of analytically pure materials. The composition of the cation, (Cat)+, is determined by which salt of 5-nitrotetrazole is utilized. The cation also has an affect on sensitivity and thermal stability with ammonium being the least sensitive and thermally stable while the alkali metal salts (sodium, potassium, rubidium and cesium) are more sensitive and thermally stable. All the compounds have thermal stability over 250° C. and densities >2.0 g/cm3. In addition, these compounds have no sensitivity to water unlike metastable interstitial composite (MIC) based primary explosives. The water in the complexes is chemically bound and does not undergo any further reaction. In fact, the water may very well be required to “calm down” these materials allowing them to be worked with safely.
The 5-nitrotetrazolate complex of iron(III) was attempted with no success. It is believed that there is not enough electron density in iron(III) to support a complex ion with the electron deficient ligand of 5-nitrotetrazolate.
In the process of the present invention, metal complexes of the formula (Cat)+z[M++(5-nitro-1H-tetrazolato-N2)−x(H2O)y] where x is 3 or 4, y is 2 or 3, x+y is 6, z is 1 or 2, and M++ is selected from the group consisting of iron, cobalt, nickel, copper, zinc, chromium, and manganese, and (Cat)+ is selected from the group consisting of ammonium, sodium, potassium, rubidium and cesium can be prepared by admixing a metal salt and a salt of 5-nitrotetrazole in a suitable solvent, and, heating the admixture at temperatures and for time sufficient to form the metal complexes. Suitable solvents for the reaction can include water and may include lower alcohols, with water being the preferred solvent. The admixture is generally heated at reflux so that with water it is at about 100° C. and the heating is maintained for about one hour although the time may be shorter or longer.
Each of the complexes prepared has been compared to the published literature values for lead azide and lead styphnate and the values are shown in Table 1. As can be seen in the Table, each ammonium metal complex has a higher detonation velocity than both lead azide and lead styphnate even though each has lower density. In addition each of the prepared materials is safer to work with than lead azide or lead styphnate in terms of sensitivity to impact, spark or friction initiation, but each is still sensitive enough to be classified as a primary explosive. The alkali metal salts such as sodium are have also been prepared, and they have comparable thermal stability when compared to the ammonium metal salts. Compared to the ammonium metal salts, the sodium metal salts have similar spark sensitivity but are more sensitive to impact and friction. Finally, each of the prepared materials, as an ammonium and sodium metal salt, has only slightly lower thermal stability when compared to lead azide or lead styphnate. However, they are much higher than the minimum temperature requirement of 200° C. Comparative values are given for PETN, which is pentaerythritol tetranitrate.
The present invention is more particularly described in the following examples, which are intended as illustrative only since numerous modifications and variations will be apparent to those skilled in the art.
All compounds are sensitive primary explosives and should be worked with only behind appropriate shielding. All metal salts were obtained from commercial sources. Ammonium nitrotetrazolate was prepared by diazotization of 5-aminotetrazole in the presence of excess nitrite followed by extraction as the tri-laurylamine salt and displacement by ammonia. Upon addition of stoichiometric amount of ammonium hydroxide, sodium nitrotetrazolate forms quantitatively and is analytically pure. Elemental analysis was performed at Los Alamos National Laboratory. The data were in agreement to at least two elements within ±0.4%. Melting points were determined by differential scanning calorimetry (DSC) at 5° C./min. Densities were determined by helium gas pycnometry (Gas Pyc). Detonation velocities were determined on 0.25-inch (for cobalt, nickel and copper salts) and 0.5-inch (for iron salt) diameter pellets. Impact sensitivities were determined with a 2.5 kg weight (Type 12, cm) for the ammonium metal salts and 1 oz-3 in ball-drop test for the sodium metal salts. Friction sensitivities were determined with a BAM friction machine. Spark sensitivities were determined at 0.36 J. The sensitivity and performance values for lead azide and lead styphnate shown in Table 1 were taken from the published literature.
Preparation of ammonium triaquatris(5-nitro-1H-tetrazolato-N2)cobaltate(II) as follows. A solution of 0.501 g (1.72 mmol) hexaaquacobalt(II) perchlorate was dissolved in 30 ml of water and 0.682 g (5.17 mmol) of ammonium 5-nitrotetrazolate added with stirring. A pale yellow precipitate formed immediately. The suspension was brought to reflux for 2 hrs. The solution was cooled to room temperature. The solid was filtered, washed with water and methanol, and air-dried. Yield 0.74 g (91%). Analytically Calculated for CoC3H10O9N16: C, 7.62; H, 2.13; N, 47.37; O, 30.43. Found: C, 7.84; H, 1.82; N, 47.38; O, 29.62.
Preparation of ammonium diaquatetrakis(5-nitro-1H-tetrazolato-N2)nickelate(II) was as follows. A solution of 0.502 g (1.73 mmol) hexaaquanickel(II) nitrate was dissolved in 30 ml of water and 0.912 g (6.90 mmol) of ammonium 5-nitrotetrazolate added with stirring. A lavender precipitate formed immediately. The suspension was brought to reflux for 2 hrs. The solution was cooled to room temperature. The solid was filtered, washed with water and methanol, and air-dried. Yield 0.94 g (93%). Analytically Calculated for NiC4H12O10N22: C, 8.19; H, 2.06; N, 52.50; O, 27.26. Found: C, 7.99; H, 1.81; N, 48.22; O, 25.23.
Preparation of ammonium diaquatetrakis(5-nitro-1H-tetrazolato-N2)ferrate(II) was as follows. A solution of 0.500 g (1.38 mmol) hexaaquairon(II) perchlorate was dissolved in 30 ml of water and 0.727 g (5.50 mmol) of ammonium 5-nitrotetrazolate added with stirring. An orange precipitate formed immediately. The suspension was brought to reflux for 2 hrs. The solution was cooled to room temperature. The solid was filtered, washed with water and methanol, and air-dried. Yield 0.77 g (96%). Analytically Calculated for FeC4H12O10N22: C, 8.22; H, 2.07; N, 52.75; O, 27.39. Found: C, 8.29; H, 1.79; N, 48.96; O, 27.62.
Preparation of ammonium diaquatetrakis(5-nitro-1H-tetrazolato-N2)cuprate(II) was as follows. A solution of 0.500 g (2.07 mmol) hexaaquacopper(II) nitrate was dissolved in 30 ml of water and 1.09 g (8.28 mmol) of ammonium 5-nitrotetrazolate added with stirring. A blue precipitate formed immediately. The suspension was brought to reflux for 2 hrs. The solution was cooled to room temperature. The solid was filtered, washed with water and methanol, and air-dried. Yield 1.14 g (93%). Analytically Calculated for CuC4H12O10N22: C, 8.12; H, 2.04; N, 52.07; O, 27.03. Found: C, 8.06; H, 1.80; N, 48.65; O, 27.73.
Preparation of sodium triaquatris(5-nitro-1H-tetrazolato-N2)cobaltate(II) was as follows. A solution of 0.500 g (1.72 mmol) hexaaquacobalt(II) perchlorate was dissolved in 30 ml of water and 0.892 g (5.15 mmol) of sodium 5-nitrotetrazolate added with stirring. A pale yellow precipitate formed immediately. The suspension was brought to reflux for 2 hrs. The solution was cooled to room temperature. The solid was filtered, washed with water and methanol, and air-dried. Yield 0.76 g (92%).
Preparation of sodium diaquatetrakis(5-nitro-1H-tetrazolato-N2)nickelate(II) was as follows. A solution of 0.500 g (1.72 mmol) hexaaquanickel(II) nitrate was dissolved in 30 ml of water and 1.19 g (6.90 mmol) of sodium 5-nitrotetrazolate added with stirring. A lavender precipitate formed immediately. The suspension was brought to reflux for 2 hrs. The solution was cooled to room temperature. The solid was filtered, washed with water and methanol, and air-dried. Yield 0.92 g (90%).
Preparation of sodium diaquatetrakis(5-nitro-1H-tetrazolato-N2)ferrate(II) was as follows. A solution of 0.500 g (1.38 mmol) hexaaquairon(II) perchlorate was dissolved in 30 ml of water and 0.954 g (5.51 mmol) of sodium 5-nitrotetrazolate added with stirring. An orange precipitate formed immediately. The suspension was brought to reflux for 2 hrs. The solution was cooled to room temperature. The solid was filtered, washed with water and methanol, and air-dried. Yield 0.77 g (94%).
Preparation of sodium diaquatetrakis(5-nitro-1H-tetrazolato-N2)cuprate(II) was as follows. A solution of 0.500 g (2.07 mmol) hexaaquacopper(II) nitrate was dissolved in 30 ml of water and 1.43 g (8.28 mmol) of sodium 5-nitrotetrazolate added with stirring. A blue precipitate formed immediately. The suspension was brought to reflux for 2 hrs. The solution was cooled to room temperature. The solid was filtered, washed with water and methanol, and air-dried. Yield 1.18 g (95%).
Although the present invention has been described with reference to specific details, it is not intended that such details should be regarded as limitations upon the scope of the invention, except as and to the extent that they are included in the accompanying claims.
This application claims the benefit and priority of the filing of U.S. provisional application 60/544,579 filed Feb. 13, 2004.
This invention was made with government support under Contract No. W-7405-ENG-36 awarded by the U.S. Department of Energy. The government has certain rights in the invention.
| Number | Date | Country | |
|---|---|---|---|
| 20060030715 A1 | Feb 2006 | US |
| Number | Date | Country | |
|---|---|---|---|
| 60544579 | Feb 2004 | US |
