The present application claims priority under 35 U.S.C. ยง 119 to Japanese Patent Application No. 2018-076753, filed Apr. 12, 2018. The content of this application is incorporated herein by reference in their entirety.
The present invention relates to a prime mover having a connection tube in which a blow-by gas generated by the prime mover flows toward an air-intake tube.
A prime mover disclosed in Japanese Patent Application Publication No. 2017-141770 is previously known as a prime mover having a blow-by gas recirculation structure in which the blow-by gas (air-fuel mixture or combustion gas leaked into the engine housing from the gap between the piston and cylinder of the prime mover) is supplied to the intake tube and then re-combusted.
However, in the prime mover disclosed in Japanese Patent Application Publication No. 2017-141770, the blow-by gas flowing through the inside of the connection tube is cooled when the working machine such as a tractor provided with the prime mover is used under the low temperature conditions such as a cold region, and then liquids such as the oil (engine oil) and water included in the blow-by gas may freeze and the connection tube may be clogged in the middle of the connection tube.
The present invention is provided to solve the problems of the conventional technique mentioned above, and intends to suppress, inside the connection tube, freezing of the liquid included in the blow-by gas.
A prime mover according to one aspect of the present invention, includes an engine, a fan to generate a cooling airflow around the engine, an air-intake tube to supply outside air to the engine, a connection tube to supply, to the air-intake tube, a blow-by gas generated in the engine, and a wind shielding member to shield the connection tube from the cooling airflow, the wind shielding member being arranged around the connection tube.
According to the above-mentioned prime mover and a working machine provided with the prime mover, it is possible to prevent a cooling airflow generated by the fan from being directly blown to the connection tube, and thereby the freezing of the liquid included in the blow-by gas can be suppressed inside the connection tube.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings. The drawings are to be viewed in an orientation in which the reference numerals are viewed correctly.
Hereinafter, an embodiment of the present invention will be described below with reference to the drawings as appropriate.
The working machine 1 includes a traveling machine body 4, a working device 6, and a cabin 8.
Hereinafter, in the explanation of the embodiment, the front side (the left side in
As shown in
On the front end side of the rear machine body 4b, a coupling member 11 is provided rotatably about an axis extending along the front-rear direction. The rear end side of the front machine body 4a is connected to the coupling member 11 so as to be able to swing leftward and rightward around an axis extending along the vertical direction.
The working device 6 has a pair of lift arms 12 and a bucket 14. The lift arms 12 are arranged to face each other in the machine width direction. The base end sides of the pair of lift arms 12 are supported by the support frame 13 rotatably about the axis of the pivot shaft 13a extending in the left-right direction, the support frame 13 beim), provided on the front machine body 4a, and thus the pair of lift arms 12 can be moved upward and downward.
The bucket 14 is pivotally connected to the tip end sides of the pair of lift arms 12 so as to be swingable about the axial center of a pivot shaft 14a extending in the lateral direction. The pair of lift arms 12 are driven by a lift cylinder 15. The bucket is driven by a bucket cylinder 16. The lift cylinder 15 and the bucket cylinder 16 are constituted of hydraulic actuators, that is, constituted of hydraulic cylinders more specifically.
In addition, the bucket 14 is detachably provided. Instead of the bucket 14, an attachment such as a sweeper, a mower, and a breaker can be attached to the tip end sides of the lift arms 12.
The rear machine body 4b is provided with the operator seat 9, the cabin 8 serving as an operator seat protection device, a steering wheel (not shown in the drawings) for operating the steering cylinder, and a working device operation lever (not shown in the drawings) for operating the working device 6.
As shown in
The prime mover 10 is an engine in the present embodiment, that is, the prime mover 10 is a diesel engine more specifically. As shown in
Next, the prime mover 10 will be explained in detail mainly referring to
As shown in
The plurality of pistons reciprocate inside the cylinder portion to perform suction, compression, expansion, and exhaust. The crankcase houses a crankshaft. The crankshaft converts the reciprocating motions of the plurality of pistons into the rotational motion. The cylinder head 20b is provided on an upper portion of the cylinder block 20a.
In the cylinder head 20b, an ignition plug, a cam shaft and the like are housed. The cylinder head cover 20c is provided on an upper portion of the cylinder head 20b. The cylinder head cover 20c is a cover that covers over the cylinder head 20b. The oil pan 20d is provided on a lower portion of the cylinder block 20a. The oil pan 20d prevents the outflow of the oil (engine oil) of the prime mover 10.
In the following description, a component including the cylinder block 20a, the cylinder head 20b, and the cylinder head cover 20c is referred to as an engine housing 20. The output shaft 10a is arranged, inside the engine housing 20, extending in the front-rear direction.
As shown in
As shown in
In particular, the fan 21 generates the cooling airflow flowing from the front to the rear in the present embodiment. That is, the fan 21 generates the cooling airflow around the prime mover (engine) 10.
As shown in
The intercooler 23 is a cooler configured to cool the compressed air that will be supplied from the compressor side of the supercharger 22 to the prime mover 10. In particular, the intercooler 23 cools the air introduced from the supercharger 22. As shown in
The radiator 24 is arranged behind the intercooler 23, and is cooled by the cooling airflow generated by the fan 21. The radiator 24 cools the cooling water that will be supplied to the prime mover 10.
The air cleaner 25 is provided on the left side of the rear upper portion of the prime mover 10. The air cleaner 25 removes foreign substances such as the dust and the dirt that are contained in the air sucked from the outside. The air cleaner 25 has the first side surface 25a formed in a substantially cylindrical shape and the second side surface 25c formed in a substantially cylindrical shape. In the air cleaner 25, the length of the cylindrical portion 25b in the front-rear direction is longer than the diameters of the first side surface 25a and the second side surface 25c.
The prime mover 10 is provided with an air intake tube 35. The air intake tube 35 is connected to the engine housing 20, and supplies the air from the outside of the engine housing 20 to the inside of the engine housing 20. That is, the air intake tube 35 supplies the outside air to the prime mover (engine) 10.
As shown in
The air intake tube 35 includes a first air intake tube 35a, a second air intake tube 35b, a first cooling tube 35c, and a second cooling tube 35d. The first air intake tube 35a, the second air intake tube 35b, the first cooling tube 35c, and the second cooling tube 35d are each constituted of hollow tubes, for example, hoses or pipes.
As shown in
The second air intake tube 35b communicates the outlet of the first air intake tube 35a with the inlet 22a of the supercharger 22, the inlet 22a being arranged on the compressor side.
The first cooling tube 35c communicates the inlet 23a of the intercooler with the outlet 22b of the supercharger 22, the outlet 22b being arranged on the compressor side.
The second cooling tube 35d communicates the outlet 23b of the intercooler with the inside of the engine housing 20. In particular, the second cooling tube 35d is connected to an intake manifold arranged in the cylinder head 20b.
As shown in
The blow-by gas recirculation structure 30 has a blow-by gas path. The blow-by gas path is formed in the engine housing 20. The blow-by gas path allows the blow-by gas generated in the engine housing (crankcase) 20 to flow from the inside of the cylinder head cover 20c to the outside.
As shown in
The PCV valve controls the amount of the blow-by gas that will be recirculated when the blow-by gas is sent to the cylinder together with the intake air for re-combustion. The PCV valve may be provided at the joining position between the connection tube 37 and the air intake tube 35.
The cylinder head cover 20c is in communication with the oil separator 26 with the connection tube 37. The oil separator 26 is provided leftward on the upper portion of the prime mover 10. The oil separator 26 is attached to the prime mover 10 with an attachment bracket (not shown in the drawings). The oil separator 26 separates the mist of engine oil mixed with the blow-by gas from the blow-by gas.
The oil return passage 26a extends from the lower portion of the oil separator 26, and is in communication with the inside of the engine housing (crank case) 20. The engine oil separated from the blow-by gas by the filter returns to the inside of the engine housing 20 through the oil return path 26a by the gravity fall. The oil separator 26 is covered with a heat insulating material.
The connection tube 37 communicates the cylinder head cover 20c (PCV valve) and the oil separator 26 with each other, and is connected to the air intake tube 35. The connection tube 37 recirculates the blow-by gas generated in the prime mover (engine) 10 to the air intake tube 35.
As shown in
As shown in
In addition, the second portion includes an upstream side portion extending obliquely upward from the first portion side to the third portion side, a middle portion curved from the upstream side portion and extending obliquely downward toward the third portion side, and a downstream side portion curved from the left end portion of the middle portion and extending substantially horizontally toward the third portion.
In addition, the second portion (flow path intersecting portion) is arranged at a position intersecting with the flow path of the cooling airflow generated by the fan 21 (in the embodiment, a position substantially orthogonal to the flow path). Meanwhile, the downstream side portion of the first connection tube 37a is orthogonal to the second cooling tube 35d when viewed from above.
The prime mover 10 is provided with a wind shielding plate (wind shielding member) 40 which shields a part of the connection tube 37 (a flow path intersecting portion intersecting with the flow path of the cooling airflow generated by the fan 21) from the cooling airflow.
In
The wind shielding plate 40 is arranged around the connection tube 37 (radially outward). The wind shielding plate 40 is arranged to face at least a portion of the second portion of the connection tube 37, the portion being adjacent to a portion connecting to the first portion, and thereby the portion is shielded from the cooling airflow.
In particular, the wind shielding plate 40 is arranged to face the upstream side portion and the middle portion of the second portion in the present embodiment. The wind shielding plate 40 is provided on the prime mover 10 by the bracket 50. The wind shielding plate 40 includes a first plate portion 41 and a second plate portion 42.
The first plate portion 41 is arranged in front of the connection tube 37. The first plate portion 41 is arranged directing one surface of the first plate portion 41 forward and directing the other surface faces backward. In addition, the first plate portion 41 is arranged on the upstream side of the flow direction of the cooling airflow generated by the fan 21.
A through hole 41b is formed in the first plate portion 41, and a nut 41c having a screw hole communicated with the through hole 41b is attached to the first plate portion 41. The nut 41c is fixed to the rear side of the first plate portion 41 by the welding or the like. The first plate portion 41 is attached to the bracket 50 with a bolt 41a inserted into the nut 41c.
As shown in
As shown in
The first portion 42A is arranged extending backward from the right upper portion of the first plate portion 41. In particular, the first portion 42A is formed by bending the upper end portion of the first wall portion 41A.
The second portion 42B is arranged extending backward from the left upper portion of the first plate portion 41. In particular, the second portion 42B is formed by bending the upper end portion of the second wall portion 41B. A notch 42 having a substantially arc-shape is formed at the right rear portion of the second plate portion 42. The second plate portion 42 is formed such that the end portion of the first portion 42A and the end portion of the second portion 42B are adjacent or contacted to each other at the opposed portion 42C.
As shown in
As shown in
As shown in
As shown in
The vertical portion 53 stands upward from the upper surface of the first supporting portion 51. The vertical portion 53 has a rectangular shape whose length in the vertical direction is longer than the length in the front-rear direction. The vertical portion 53 is arranged to direct one surface leftward and direct the other surface faces rightward.
The fixing portion 54 is a portion to which the first plate portion 41 of the wind shielding plate 40 is attached. The fixing portion 54 is arranged extending leftward from the left upper portion of the vertical portion 53. The fixing portion 54 has an inverted L-shape having the upper portion extending, leftward, and is arranged to direct one surface forward and direct the other surface backward.
In the upper portion of the fixing portion 54, two through holes 54a penetrating in the front-rear direction are formed at intervals in the machine width direction. When the bolt 41a of the first plate portion 41 is inserted to the through hole 54a of the fixing portion 54 and then the bolt 41a is tightened, the wind shielding plate 40 can be attached to the bracket 50.
The bracket 50 also has a clamp member 55. In particular, the clamp member 55 is provided at the rear portion of the first supporting portion 51. The clamp member 55 clamps the connection tube 37. To explain in detail, the clamp member 55 has a holding portion 56 and a vertical portion 57.
The vertical portion 57 is arranged extending upward from the rear portion of the first plate portion 41. The vertical portion 57 is arranged with one surface directed forward and the other surface directed backward. A holding portion 56 is arranged at the upper end portion of the vertical portion 57. The holding portion 56 has a substantially P-shape in the side view.
By tightening the bolt 56a, the inner diameter of the holding portion 56 is reduced, and thus the holding portion 56 claims the connection tube 37. In addition, the structure of the holding part 56 is not limited to the above-mentioned structure, and any structure for clamping the connection 37 may be employed.
In the present embodiment, the wind shielding plate 40 is formed by bending a plate material such as metal. However, the material is not limited to that, and the wind shielding plate 40 may be formed of resin or the like. Moreover, the shape of the wind shielding plate 40 is not limited to the above-mentioned shape, and a shape as shown in
The first plate portion 141 is arranged in front of the connection tube 37. The first plate portion 141 has, for example, a substantially rectangular shape having the length in the left-right direction longer than the length in the vertical direction. The first plate portion 41 is attached to the bracket 50 with a bolt 141a.
Describing in detail, a boss 141b having a cylindrical shape protruding forward as shown in
Inside the boss 141b, a nut (not shown in the drawings) whose axial direction is directed in the front-rear direction is molded in an inserted manner. The first plate portion 141 is fixed to the bracket 50 with the nut, the boss 141b, and the bolt 141a.
As shown in
The extended portion 143 is arranged extending from the first plate portion 141 and connected to the second plate portion 142. In particular, the extended portion 143 is arranged extending from the upper end portion of the first plate portion 141 to the front end portion of the second plate portion 142, and extends so as to draw an arc in the side view.
As in the present embodiment, the wind shielding plate 40 covers not only a part of the connection tube 37 but the whole of the connection tube 37. In the present embodiment, the configuration where the wind shielding plate 40 is attached to the bracket 50 by a bolt. However, the configuration is not limited to that configuration, and the wind shielding plate 40 may be attached by the welding or the like.
Hereinafter, the wind shielding plate 40 will be described in detail with reference to
As shown in
In particular, the upper end of the rotation track RI of the fan 21 is higher than the upper end of the engine housing 20, and is arranged at a height between the upper end of the first plate portion 41 and the lower end.
As shown in
In addition, the left portion 41C2 of the lower end portion 41C of the wind shielding plate 40 is arranged at a position lower than the left portion 37A2 of the lower portion 37A of the connection tube 37 by a predetermined distance in the back view. The left portion 41C2 and the left portion 37A2 are substantially parallel to each other.
Further, the wind shielding plate 40 and the connection tube 37 are separated from each other by a predetermined distance in the vertical direction. That is, a space portion E1 is formed between the second plate portion 42 of the wind shielding plate 40 and the outer circumferential surface of the connection tube 37. Describing the space E1 in detail, the space portion E1 includes a space formed between the first portion 42A and the right portion 37B 1 of the upper portion 37B of the connection tube 37, and a space formed between the second portion 42B and the left portion 37B2 of the upper portion 37B of the connection tube 37.
The first portion 42A and the right portion 37B 1 are separated from each other by a predetermined distance in the vertical direction, and are substantially parallel to each other. The second portion 42B and the left portion 37B2 are separated from each other by a predetermined distance in the vertical direction, and are substantially parallel to each other.
As shown in
That is, the connection tube 37 is arranged forward from the rear end 42B1 of the second plate portion 42. In addition, the wind shielding plate 40 and the connection tube 37 are separated from each other by a predetermined distance in the front-rear direction. That is, a space portion E2 is also formed between the first plate portion 41 of the wind shielding plate 40 and the outer circumferential surface of the connection tube 37.
As shown in
Hereinafter, the flow (air flow) of the cooling airflow in the prime mover room ER will be described.
As shown in
The cooling airflow W2 that has flown toward the connection tube 37 hits the wind shielding plate 40, and then diffuses outward in the surface direction of the wind shielding plate 40 (for example, in the vertical direction and in the machine width direction) as shown in the air flow W3.
That is, the wind shielding plate 40 shields a part of the second portion (the flow path intersecting portion intersecting the flow path of the cooling airflow) of the connection tube 37 from the cooling airflow, and thus the cooling airflow flowing toward the connection tube 37 can be prevented from directly hitting the connection tube 37.
The cooling airflow diffused to the upper side of the wind shielding plate 40 is introduced backward from the connection tube 37 by the second plate portion 42. Thus, the wind shielding plate 40 arranged in front of the connection tube 37 shields the connection tube 37 from the cooling airflow.
Hereinafter, the operation of the blow-by gas recirculation structure 30 will be described with reference to
The blow-by gas comes into contact with the engine oil adhering to the inner circumferential surface of the cylinder when passing through the gap, and absorbs (includes) the misty engine oil. The blow-by gas flows from the cylinder head cover 20c into the oil separator 26 through the first connection tube 37a.
When the blow-by gas passes through the first connection tube 37a, the cooling airflow flows toward the first connection tube 37a (from the front toward the rear). However, in the present embodiment, the wind shielding plate 40 shields the first connection tube 37a from the cooling airflow.
For this reason, even under a cryogenic condition such as a cold area, it is possible to suppress that the blow-by gas is cooled inside the connection tube 37 and the liquid such as oil or water contained in the blow-by gas is frozen. In this manner, the liquid in the blow-by gas can be prevented from freezing inside the connection tube 37, and the inside of the connection tube 37 can be prevented from being clogged. As the result, the pressure in the engine housing 20 can be prevented from increasing, and thus it is possible to avoid the oil leakage and the like.
In addition, the wind shielding plate 40 is arranged closer to the connection portion 36 than at least at a middle portion between the connection portion 36 of the connection tube 37 with the engine housing 20 and the connection portion with the oil separator 26. In this manner, the blow-by gas can flow into the intake tube 35 through a region intersecting with the flow path of the cooling airflow in the connection tube 37 while keeping the temperature of the blow-by gas to a temperature relatively close to the temperature of the connection portion 36.
The oil separator 26 separates the engine oil contained in the blow-by gas. The engine oil captured by the filter passes through the oil return path 26a due to the gravity fall and returns to the inside of the engine housing 20.
When flowing out from the oil separator 26, the blow-by gas from which the engine oil has been removed flows into the second air intake tube 35b through the second connection tube 37b. In this manner, the blow-by gas merges with the air taken in from the air cleaner 25, and flows into the inlet 22a of the supercharger 22 on the compressor side.
The supercharger 22 rotates the turbine with use of the exhaust from the prime mover 10 to compress the air on the compressor side. The air compressed by the compressor of the supercharger 22 (the mixture of the air taken in from the outside air and the blow-by gas) flows from the outlet 22b on the compressor side into the inlet 23a of the intercooler through the first cooling tube 35c.
The air cooled by the intercooler 23 flows from the outlet 23b of the intercooler through the second cooling tube 35d, flows into the cylinder 13a, and then is combusted. In this manner, the blow-by gas generated in the engine housing 20 is mixed with the air taken from the outside air, and then is re-combusted.
The working machine 1 of the present embodiment has the following effects.
The prime mover 10 includes the fan 21 to generate a cooling airflow around the engine 10, the air-intake tube 35 to supply the outside air to the engine, the connection tube 37 to supply, to the air-intake tube 35, the blow-by gas generated in the engine 10, and the wind shielding, member 40 to shield the connection tube 37 from the cooling airflow. The wind shielding member 40 is arranged around the connection tube 37.
According to that configuration, it is possible to avoid that the cooling airflow generated by the fan 21 directly hits the connection tube 37 and thereby the connection tube 37 is cooled. For this reason, even under a cryogenic condition such as a cold area, the blow-by gas can be prevented from being cooled in the connection tube 37, and it is possible to suppress freezing of the liquid such as the oil contained in the blow-by gas.
In addition, the connection tube 37 includes the flow path intersecting portion that intersects with the flow path of the cooling airflow, and the wind shielding member 40 is arranged at a position opposed to the flow path intersecting portion in the connection tube 37. According to that configuration, the wind shielding member 40 can shut off the cooling airflow flowing to the connection tube 37. In this manner, the blow-by gas can be cooled inside the connection tube 37, and it is possible to suppress the freezing of the liquid such as the oil and the moisture contained in the blow-by gas.
Further, the fan 21 is arranged to suck the air from a side of the engine 10 and to output the air toward a direction separating from the engine 10. According to that configuration, the fan 21 can discharge, to the outside, the air relatively high temperature staying around the engine 10. In this manner, the fan 21 can cool the circumference of the engine 10, and cools the intercooler 23 and the like.
Further, as shown in
In addition, the connection tube 37 is arranged above the engine 10, and the wind shielding, member 40 is provided with the first plate portion 41 arranged on the upstream side of the flow path direction of the cooling airflow in the connection tube 37, and a second plate portion 42 arranged above the connection tube 37 and extending from the upper portion of the plate portion 41 toward the downstream side of the cooling airflow in the flow path direction.
According to that configuration, the connection tube 37 can be appropriately shielded from the cooling airflow.
Further, the opposed portion 42C of the connection tube 37 opposed to the wind shielding member 40, includes the curved portion, and the second plate portion 42 includes the first portion opposed to a portion of the connection tube 37, the portion being closer to one end side of the connection tube 37 than the curved portion, and the second portion 42B closer to another portion of the connection tube 37, the other portion being closer to the other end side than the curved portion.
According to that configuration, even when the connection tube 37 is curved, the connection tube 37 can be covered with the wind shielding member 40 having a compact configuration. In this manner, the wind shielding member 40 can be attached to the prime mover 10 even when the clearance around the prime mover 10 is narrow.
Further, the prime mover 10 includes the bracket 50 to attach the wind shielding member 40 to the engine 10, and the bracket includes the first supporting portion 51 attached to an upper portion of the engine 10, the second supporting portion 52 supporting the first plate portion 41, and the clamp member 55 clamping the connection tube 37.
According to that configuration, the member for attaching the wind shielding member 40 to the prime mover 10 and the member for supporting the connection tube 37 can be provided in a single member. In this manner, the number of members can be reduced, the production process can be reduced, and thus the production cost can be reduced.
Further, the prime mover 10 includes the filter to remove the oil included in the blow-by gas. The connection tube 37 includes one end portion connected to the engine housing 20 of the engine 10, and the other end portion connected to the filter. And, the wind shielding member 40 is arranged opposed to a portion of the connection tube 37, the portion being closer to the one end portion than a middle portion of the connection tube 37 between the one end portion and the other end portion.
According to that configuration, it is possible to avoid that the blow-by gas is rapidly cooled by the cooling airflow before the oil is removed from the blow-by gas just having flown into the connection tube 37.
That is, the speed of the temperature drop due to the influence of the cooling airflow can be delayed for a time until the blow-by gas reaches the air intake tube 35 through the connection tube 37. That is, the temperature decrease of the blow-by gas can be suppressed in the connection tube 37.
In addition, the working machine 1 is provided with the prime mover 10 described above. According to that configuration, it is possible to provide the working machine 1 providing the excellent effect of the wind shielding member 40 described above.
In the above description, the embodiment of the present invention has been explained. However, all the features of the embodiment disclosed in this application should be considered just as examples, and the embodiment does not restrict the present invention accordingly. A scope of the present invention is shown not in the above-described embodiment but in claims, and is intended to include all modified examples within and equivalent to a scope of the claims.
Number | Date | Country | Kind |
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2018-076753 | Apr 2018 | JP | national |