The present invention relates generally to a fuel system for combustion engines, and more particularly to a fuel system including a priming circuit.
Small internal combustion engines often have a manually operated purge pump that purges fuel vapor and stale liquid fuel from a carburetor, or a priming pump that primes the carburetor with a shot of liquid fuel to facilitate starting the engine. The pumps have a manually actuated bulb and are typically attached directly to the carburetor, or located remotely from the carburetor. When the bulb is depressed, liquid fuel and fuel vapor within the bulb flows through a downstream fuel line to a fuel tank. When the bulb is released it returns to its non-depressed state, thereby drawing liquid fuel and fuel vapor into the bulb through an upstream fuel line. The purging is generally repeated as necessary to ensure that the fuel vapor is purged from the upstream fuel line. The prime pump bulb is similarly actuated to a depressed state, however, rather than directing the flow into the fuel tank, the flow is typically directed into a fuel and air mixing passage of the carburetor to prime the carburetor.
Unfortunately, users are known to mistake the purge pump for a prime pump and limit the number of actuations of the pump out of fear of “flooding” the engine. As a result, the carburetor may not be fully purged of fuel vapor prior to initiating a starting procedure for the engine, thus, making starting the engine difficult. Similarly, sometimes users mistake the prime pump for a purge pump and actuate the prime pump in excess, thereby causing the engine to be “flooded.” As a result, starting the engine is made more difficult, rather than being made easier.
A priming and purging fuel system for an internal combustion engine purges a diaphragm carburetor of the engine of stale liquid fuel and accumulated fuel vapor and air while simultaneously priming the engine with liquid fuel for starting. A start pump of the fuel system supplies at least liquid fuel to a priming circuit and preferably at least fuel vapor and air to a purging circuit of the fuel system. The priming circuit delivers the priming fuel to the engine via a conduit that communicates with an enlarged isolation chamber located between an inlet jet and preferably an outlet jet. The cross sectional flow areas of the jets are sized to permit flow of a needed amount of liquid fuel to the engine for starting without flooding the engine. The combination of the enlarged isolation chamber and jets may prevent fuel dribble from the priming circuit and into the engine during normal engine operation.
Preferably, the start pump is manually operated and of a bulb-type that flows fuel from a fuel metering device of the carburetor. When actuated, the start pump increases fuel pressure in the conduit of the priming circuit and a diverging conduit of the purging circuit. A biased closed check valve in the conduit of the purging circuit is calibrated to remain closed until a sufficient differential pressure across the check valve is achieved whereupon the check valve cracks open and flows a portion of liquid fuel and vapor back to a fuel tank. The positive fuel pressure created by the start pump and necessary to open the check valve of the purging circuit is also exposed to the priming circuit and is thus seen by the jets and isolation chamber causing a shot of priming fuel to enter the carburetor.
These and other objects, features and advantages of this invention will be apparent in view of the following detailed description of presently preferred embodiments and best mode, appended claims and accompanying drawings, in which:
Referring in more detail to the drawings,
The fuel system 20 can generally be divided into a priming circuit and a purging circuit as designated by respective arrows 34, 36 in
As best illustrated in
Preferably, the carburetor 24 supports and is integrated with the fuel pump 66 and the metering device 68 with the fuel pump 66 flowing fuel to the metering device 68 through a fuel passage 70 preferably formed in the carburetor body 60. The fuel pump 66 pressure pulses created preferably in the crankcase 28 of the engine 22 when running. A pressure passage 78 that may be formed at least in-part in the body 60 transmits the pressure pulses created in the crankcase 28 to an actuation chamber 74 of the fuel pump 66. The actuation chamber 74 is defined between the body 60 and a dry side of a resiliently flexible pump diaphragm 72. An opposite wet side of the pump diaphragm 72 and the body 60 define a pump chamber 76 of the fuel pump 66.
Pressure pulses from the crankcase 28 cause the pump diaphragm 72 to flex between the chambers 74, 76. With a negative pulse pressure, the diaphragm 72 flexes to reduce the volume of the actuation chamber 74 creating a more negative pressure in the pump chamber 76. This causes a biased closed inlet check or reed valve 80 orientated at an inlet of the pump chamber 76 to open and a biased closed outlet check or reed valve 82 at the outlet of the pump chamber 76 to remain closed. With the valves 80, 82 in these positions, fuel flows into the pump chamber 76 from the conduit 30 and remote fuel tank 32. Upon a more positive pulse pressure, the pump diaphragm 72 moves to reduce the volume of the pump chamber 76 creating a more positive pressure in the pump chamber 76. This causes the inlet check valve 80 to close and the outlet check valve 82 to open. When the valves 80, 82 are in these positions fuel flows into the fuel metering device 68 if needed.
Generally, the fuel pump 66 will only pump fuel to the metering device 68 when an inlet or isolation valve 84 of the metering device 68 (located downstream of the outlet check valve 82) is open. The metering device 68 also has a resiliently flexible metering diaphragm 86 supported by the body 60, a metering chamber 88 defined between the body 60 and a wet side of the diaphragm 86, and an atmospheric or reference chamber 90 defined between the opposite dry side of the diaphragm 86 and a bottom cover 92. As best shown in
As best illustrated in
The manual start pump 38 of the priming and purging fuel system 20, by way of example and without limitation, can be a diaphragm pump, a positive displacement piston-type pump, or as shown in
Aside from the second conduit 46, the priming circuit 34 also includes a resonance or isolation chamber 50 located preferably at the outlet end of the second conduit 46 and preferably carried by the carburetor 24 (see
So as not to be exposed to the higher vacuum pressures of an idling engine, the outlet jet preferably communicates with the mixing passage 58 upstream of the throttle valve 62 and preferably downstream of any choke valve 64. To simplify assembly and reduce costs, the second conduit 46, jets 52, 54, and isolation chamber 50 may be defined in and/or carried by the carburetor body 60. As best illustrated in
During manufacturing, the isolation chamber 50 is preferably counter bored through the face 116 and into the lower plate 110. The outlet jet 54 is preferably a through-bore disposed concentrically with the counter bore or isolation chamber 50 and communicating directly with the mixing passage 58. The inlet jet 52 may be machined into a cylindrical insert that is press fit into the counter bore 50 and may have a smaller flow are than the outlet jet 54. For example, the size of the opening in the inlet flow controller or jet 52 can be relatively small having a preferred diameter of about 0.2 to 0.4 mm, and in one implementation is 0.32 mm. The outlet jet 54 may be drilled into the lower segment 110 of the body 60 and may have an opening with a diameter of about 0.4 to 0.6 mm and in one implementation is about 0.5 mm has a diameter of about 0.5 millimeters.
To operate the priming and purging fuel system 20 and prior to starting the engine, the start pump 38 is manually actuated by depressing the bulb 96 to purge the carburetor 24 of stale fuel and vapor and to prime the engine 22. When the bulb 96 is manually released the resiliency of the bulb 96 causes it to return to its normal undepressed state, thus creating a subatmospheric pressure in the pump chamber 98 that causes the duck-bill portion 106 to close and also creating a differential pressure across the umbrella portion 102 to open it. Once the umbrella portion 102 cracks open, fuel and vapor and air are drawn into the pump chamber 98 from the inlet passage 40, the metering chamber 88, the fuel passage 70, the pump chamber 76 of the fuel pump 66, and the first conduit 30.
When the bulb 96 returns to its normal state, the umbrella portion 102 of the pump valve 100 closes and fluids are trapped in the pump chamber 98. Actuating the start pump 38 again by depressing the bulb 96, causes the pressure in the pump chamber 98 to increase, forcing the duck-bill portion 106 of the valve 100 to open while the umbrella portion 102 remains closed. With the duck-bill portion 106 open, the trapped volume of fluids within the pump chamber 98 is pumped through the outlet passage 42, through the junction 44, and through the second conduit 46 of the priming circuit 34 and the third conduit 48 of the purging circuit 36. The empirical sizing and calibration of the flow areas of the inlet and outlet jets 52, 54 of the priming circuit 34 and the opening resistance of the check valve 56 of the purging circuit 36 will dictate the distribution of liquid fuel being discharged into the respective fuel and air mixing passage 58 and that flowing back to the fuel tank 32. To purge the carburetor 24 and provide an adequate amount of liquid fuel to prime the carburetor 24, the majority of liquid fuel and vapor preferably will flow back to the fuel tank 32 and only a minority of fuel will be discharged into the mixing passage 58 when the start pump 38 is actuated.
Of course, modifications to the priming and purging fuel system 20. For instance, certain carburetor applications may require remote location of the start pump 38 for which flexible tubing can be used to form the necessary conduits. Moreover and as best illustrated in
The pump 210 includes an inlet 212 in communication with the fuel metering chamber 206 to take fluid from the metering chamber 206 into a chamber 214 of the pump 210 upon actuation of the pump 210, as previously described herein. The pump 210 also includes an outlet 216 through which fluid is discharged to the fuel tank 218. The pump 210 may be constructed generally as previously described having a flexible bulb 220 that is depressed and released to cause fluid flow out of the carburetor 200 and to the fuel tank 218 to purge the carburetor 200, and out of the fuel tank 218 and into the carburetor 200 to prime the carburetor. An inlet check valve 222 prevents fuel from flowing from the pump 210 to the metering chamber 206 through the inlet 212 and an outlet check valve 224 prevents fuel flow from the fuel tank 218 into the pump 210 through the pump outlet 216. The inlet and outlet check valves 222, 224 may be combined in one valve structure as shown in
A first flow controller 230 is disposed between the pump 210 and the fuel tank 218. A second flow controller 232 is disposed between the pump 210 and the fuel and air mixing passage 204. In the implementation shown, the first flow controller 230 is defined by the outlet 216 of the pump 210, and the second flow controller 232 is disposed between the pump 210 and the fuel metering chamber 206. The second flow controller 232 may include a passage or opening 234 that communicates the metering chamber 206 with the chamber 214 of the pump 210. The second flow controller 232 preferably provides a restricted fluid flow from the pump 210 to the metering chamber 206 during the output stroke or operation of the pump 210 (e.g. when the bulb 220 is depressed).
The second flow controller 232 may have a smaller flow area than the first flow controller 230 such that the majority of the fluid in the chamber 214 is discharged through the first flow controller 230 and to the fuel tank 218. A lesser fluid flow may be delivered to the metering chamber 206 and under at least some conditions, will cause fuel to be discharged from the metering chamber 206 and into the fuel and air mixing passage 204. In the implementation shown, the fuel is delivered from the metering chamber 206 to the fuel and air mixing passage 204 through the existing fuel circuit(s) 236 of the carburetor 200. For example, some carburetors include idle or low speed fuel circuits and high speed fuel circuits each communicating with openings, jets or nozzles 208 leading to the fuel and air mixing passage 204.
The second flow controller 232 could be carried by the pump 210, the carburetor 200, a conduit between the pump 210 and carburetor 200 or in any other desired location. In the implementation shown, the second flow controller 232 includes a second outlet of the pump 210 and may be an opening, orifice or passage having a flow area of a desired size formed in a body 240 of the pump 210. The second flow controller 232 could also be defined by a jet or nozzle or other structure having the desired restricted flow area and being carried by the pump, carburetor, or otherwise. To prevent back flow of fuel from the metering chamber 206 into the pump, a check valve 242 could be disposed in the flow path of the second flow controller 232 between the fuel metering chamber 206 and the pump 210.
In operation of an engine with which the carburetor 200 is used, the pump 210 may be actuated one or more times before the engine is started. Actuation of the pump 210 brings fuel from the fuel tank 218 into the carburetor fuel pump and metering chamber 206, moves stale fluid from the carburetor 200 to the pump 210, and discharges at least some of that fluid from the pump to the fuel tank 218. In this implementation, a portion of the fluid discharged from the pump 210 is returned to the metering chamber 206 to cause fuel from the metering chamber 206 to enter the fuel circuit(s) 236 downstream of the metering chamber 206 and the fuel and air mixing passage 204. The amount of fuel that is discharged through the first flow controller 230 compared to the second flow controller 232 depends on certain flow conditions including, for example, the relative size of the flow controllers 230, 232 and the pressure at and across each flow controller. Accordingly, the system can be calibrated to purge and prime the carburetor 200 without flooding the carburetor 200. And the pump 210 can be effectively isolated from the carburetor 200 during operation of the engine with which the carburetor is used, such as with check valves.
While the forms of the invention herein disclosed constitute presently preferred embodiments, many others are possible. It is not intended herein to mention all the possible equivalent forms or ramifications of the invention. It is understood that the terms used herein are merely descriptive, rather than limiting, and that various changes may be made without departing from the spirit or scope of the invention.