In some printing systems, print agent is applied to a printable substrate via a roller, or multiple rollers. The print agent may comprise a combination of a non-liquid contaminant in a liquid carrier, such that a portion of the non-liquid contaminant is transferred to the printable substrate and at least some of the liquid carrier can be removed from the apparatus.
After the liquid carrier has transported the non-liquid contaminant, the liquid carrier may remain contaminated with non-liquid contaminant that has not been transferred onto the printable substrate, and with other material, such as particles (e.g. dust) from the printable substrate.
Examples will now be described, by way of non-limiting example, with reference to the accompanying drawings, in which:
The disclosure presented herein relates to an apparatus for filtering used print agent. More particularly, the disclosure relates to a filtration apparatus for removing non-liquid contaminant from liquid carrier used in print agent. Aspects of the disclosure may be implemented in printing systems using various different printing technologies. Some examples are described in the context of one particular printing technology, liquid electrophotography.
In a liquid electrophotography (LEP) printing system, print agent, such as ink, may be used which is formed of a combination of non-liquid contaminant (e.g. material such as solid or partially solid material) and a liquid carrier, such as imaging oil. The print agent is stored in a reservoir and may be transferred using a binary ink developer (BID). Each BID transfers print agent of a particular colour, so an LEP printing system may include, for example, seven BIDs. Some of the non-liquid part of the print agent from a BID is selectively transferred from a developer roller of the BID in a layer of substantially uniform thickness to an imaging plate of a photoconductive imaging plate, such as a photo imaging plate (PIP). The selective transfer of print agent may be achieved through the use of electrically-charged (or electrostically-charged) print agent. Thus, the non-liquid component of the print agent may be electrically-charged (or electrostatically-charged) while the liquid carrier carries no electrical or electrostatic charge. The entire imaging plate, which may form part of or be located on a rotatable roller or drum, may be electrostatically charged, using a charging device, such as charge roller (e.g. a ceramic charge roller), which rotates relative to the imaging plate. Areas on the imaging plate representing an image to be printed may then be discharged, for example by forming a latent image on the imaging plate using a laser beam or other type of light. Non-liquid parts of the print agent are transferred to those portions of the imaging plate that have been discharged. The imaging plate may transfer the non-liquid print agent to another roller, such as an intermediate transfer member (ITM), which may be covered by a replaceable print blanket. The non-liquid print agent may subsequently be transferred onto a printable substrate, such as paper, while the liquid part of the print agent (e.g. the liquid carrier) may be removed from the roller(s), and received into a used liquid carrier container, for example.
In other printing systems, the imaging plate may comprise a surface other than a PIP. For example the imaging plate may comprise a sleeve formed or placed around a roller or drum. Such a sleeve may be formed from a material which can be selectively charged and discharged. The term “imaging plate” may be referred to as an imaging surface. The imaging surface may, in some examples, comprise the surface of a photoconductive imaging unit or component.
Even though a large proportion of the non-liquid print agent may be transferred to the printable substrate, the used liquid carrier may still contain non-liquid debris, such as non-liquid parts of the print agent that have not been transferred onto a roller and/or onto the printable substrate, particles that have been transferred from components of the printing system into the liquid carrier, particles of dust from the printable substrate (sometimes referred to as paper dust) and other particles or material that contaminate the liquid carrier. According to examples disclosed herein, a mechanism is provided for removing such non-liquid contaminant from used or liquid carrier such that, once filtered, the used liquid carrier may be reused or recycled. The filtration apparatus uses an electric field to separate non-liquid contaminant from the liquid carrier, and this filtration mechanism is able to provide improved performance and efficiency over existing print agent filtration methods.
An aspect of the disclosure relates to a print agent filtration apparatus which may, for example, form part of, or be used in conjunction with a print apparatus to filter print agent used in a printing operation.
Referring to the drawings,
A gap between the first surface 104 and the second surface 110 is substantially constant over the extent of the first surface. Thus, in the example shown in
The first surface 104 and the second surface 110 define a passage therebetween through which the liquid carrier 106 may pass. As is discussed below with reference to
An electric field formed between the first surface 104 and the second surface 110 is to act on the liquid carrier, to thereby cause non-liquid contaminant 108 to adhere to the second surface. As noted above, in some printing systems, electrically-charged or electrostatically-charged print agent may be used and, in such systems, electrically-charged non-liquid print agent contaminant may be present in a liquid carrier. Therefore, the used liquid carrier may contain electrically-charged non-liquid print agent contaminant that has not been transferred onto the printable substrate. The generated electric field will act on the electrically-charged contaminant, causing it to be attracted to the second surface 110. While the electric field exists between the first surface 104 and the second surface 110, the electrically-charged contaminant will be caused to accumulate on and adhere to the second surface. In addition to electrically-charged contaminant and particles, non-electrically-charged contaminant, such as particles from the printable substrate (e.g. paper dust) may become electrostatically-charged as a result of the generated electric field. As such, any material that becomes electrostatically-charged is also attracted to the second surface 110. Since the liquid part (e.g. imaging oil) in the liquid carrier 106 is not electrically-charged, and does not become electrostatically-charged, it is not affected by the generated electric field. As a result, the non-liquid contaminant 108 in the liquid carrier 106 accumulates on the second surface 110.
As shown in the example of
Since the second surface 110 is formed at least in part from a ceramic material, a strong electric field may be used (e.g. by applying a high voltage), thereby creating a strong attraction of the non-liquid contaminant and the second surface. In one example, the second surface 110 comprises a relatively thick ceramic coating formed on the surface of the roller or drum 112. Since a ceramic material is used, a particularly high voltage may be used to generate the electric field, without the risk of sparking. In general, the higher the voltage applied to the electrode 102, the greater the development (e.g. attraction) of non-liquid contaminant 108 on the second surface 110. However, for various reasons (e.g. energy reduction or safety), it may be intended that the voltage is restricted to a particular level. Thus, in some examples, a voltage of between around 3.5 kiloVolts (kV) and around 4.5 kV may be applied to the electrode 102. In other examples, a voltage of between around 4 kV and around 4.2 kV may be applied to the electrode 102. In one example, a voltage of around 4.1 kV may be applied to the electrode 102.
As will be apparent, the larger the second surface 110, the greater the amount of non-liquid contaminant 108 that can be removed from the liquid carrier 106. However, it may not be feasible to provide a particularly large drum or roller 112 having or supporting the second surface 110. In some examples, it may be intended that the filtration apparatus 100 is relatively compact. Thus, in some examples, the roller or drum 112 may have a diameter of between around 100 millimetres and around 200 millimetres. In other examples, the roller or drum 112 may have a diameter of between around 110 millimetres and around 130 millimetres or between around 160 millimetres and around 180 millimetres. In one example, the roller or drum 112 may have a diameter of around 120 millimetres. The length of the roller or drum 112 may also be selected based on the intended surface area of the second surface 110 able to accumulate non-liquid contaminant 108. In some examples, the roller or drum 112 may have a length of between around 300 millimetres and around 500 millimetres. In other examples, the roller or drum 112 may have a length of between around 340 millimetres and around 360 millimetres or between around 440 millimetres and around 460 millimetres. In one example, the roller or drum 112 may have a length of around 350 millimetres.
In the example shown in
In
In some examples, the outlet 204 may comprise multiple outlet apertures 204a, 204b positioned at opposite ends of the second surface 110. In the example shown in
According to some examples, the filtration apparatus 200 may further comprise a displacement element 210 to displace non-liquid contaminant 108 from the second surface 110. The displacement element 210 may, in some examples, comprise a scraper or blade to scrape or wipe non-liquid contaminant that has accumulated on the second surface 110 off the second surface. The filtration apparatus 200 may, in some examples, further comprise a receptacle or bin 212 to receive non-liquid contaminant 108 that is displaced from the second surface 110 by the displacement element 210. For example, displaced material or contaminant may be caused to fall into the receptacle 212. The displaced material or contaminant in the receptacle 212 may then be removed, for example for disposal.
In some examples, the filtration apparatus 200 may further comprise a sensor 214 to monitor and amount of non-liquid contaminant in the receptacle 212. If the sensor 214 detects that the amount of material in the receptacle 212 meets or exceeds a defined level or volume, then an alert signal may be generated. In response to another signalling generated, a user or operator may be notified or, in some examples, the filtration apparatus may be paused or deactivated, to prevent further material or contaminant from entering the receptacle 212.
In examples where the displacement element 210 comprises a blade, the second surface 110 may be movable relative to the blade, such that the blade is to displace non-liquid contaminant 108 from the second surface as the second surface moves relative to the blade. For example, as the roller or drum 112 (and therefore the second surface 110) rotates in the direction of the arrow A (see
The displacement element 210 (e.g. the blade) may, in some examples, be formed from metal. In this way, the displacement element 210 may effectively remove all, or substantially all of the non-liquid contaminant accumulated on the second surface 110. Since the second surface 110 is formed at least in part from a ceramic material, a metal blade 210 may be used without the risk of damaging the second surface. Thus, effective displacement of non-liquid contaminant 108 from the second surface 110 can be achieved while ensuring that wear or damage to the second surface is prevented or kept to a minimum.
The rate of rotation of the drum or roller 112 (and therefore the second surface 110) may be chosen to provide suitable duration within the liquid carrier 106, such that the non-liquid contaminant 108 has sufficient time to move towards, and adhere to, the second surface. In some examples, the drum or roller 112 (and/or the second surface 110) may rotate at a rate of between around 0.2 revolutions per minute and around 0.5 revolutions per minute. In some examples, the drum or roller 112 (and/or the second surface 110) may rotate at a rate of around 0.25 revolutions per minute.
Another aspect of the disclosure relates to a method for filtering print agent.
The flow rate of the liquid carrier 106 (i.e. the rate at which the liquid carrier is supplied into the passage between the first surface (e.g. the electrode surface) 104 and the second surface (e.g. the particle collection surface) 110 may be selected based on the intended adherence of non-liquid contaminant to the second surface. In some examples, the liquid carrier 106 may be supplied into the passage at a rate of between around 15 litres per minute and around 25 litres per minute. In other examples, the liquid carrier 106 may be supplied into the passage at a rate of between around 19 litres per minute and around 21 litres per minute. In one example, the liquid carrier 106 may be supplied into the passage at a rate of around 20 litres per minute. If the flow rate is too high, then liquid carrier 106 flowing into the passage may cause non-liquid contaminant that has accumulated on and adhered to the second surface 110 to be displaced from (e.g. washed away from) the second surface prematurely (i.e. while the non-liquid contaminant is still submerged in the liquid carrier 106). Therefore, the flow rate of the liquid carrier 106 is chosen to be low enough that contaminant is not displaced from the second surface 110, but high enough that liquid carrier can be filtered (i.e. non-liquid contaminant can be removed from the liquid carrier) at an intended rate.
The efficiency of the filtering of the liquid carrier 106 may be affected (e.g. improved) by appropriately selecting the voltage applied to the electrode 102, as discussed above. For example, the voltage supplied to the electrode may comprise a voltage of between around 3.5 kV and around 4.5 kV and may, in one example, may comprise a voltage of around 4.1 kV.
At block 506, the method 500 may, in some examples, further comprise enabling filtered liquid carrier to egress the passage. For example, an outlet, or multiple outlets, may be provided via which filtered may flow, to move away from the filtration apparatus 100, 200. Filtered liquid carrier may, in some examples, be received in a container or reservoir reused or recycled.
According to another aspect, the disclosure relates to a print apparatus.
The print apparatus 700 may, in some example, further comprise a receptacle 704 to receive non-liquid contaminant 108 displaced from the receiving surface 110. The receptacle 704 (e.g. a bin) may collect the non-liquid contaminant 108 removed from the receiving surface 110 ready for disposal.
The filtration component 604 of the print apparatus 600, 700 may, in some examples, operate continuously during operation of the print apparatus. In other examples, the filtration component 604 may be operated intermittently, for example at intervals. In such examples, liquid carrier 106 may be stored in a reservoir, for example, until the filtration component 604 is in operation. The liquid carrier 106 may then be fed into the filtration component 604 (e.g. into the flow region between the receiving surface and the electrode) to be filtered.
In some examples, a self-cleaning operation may be performed on the filtration apparatus 100, 200 or the filtration component 604 of the print apparatus 600, 700. For example, at the end of a printing operation, the second surface/receiving surface 110 of the filtration apparatus 100, 200 or the filtration component 604 may be rotated (e.g. by rotating the roller or drum 112) without an electric field being applied by the electrode 102. In this way, debris (non-liquid contaminant 108) does not develop/accumulate on the second surface/receiving surface 110, and the blade 210 can be used to scrape any remaining contaminant from the second surface/receiving surface. The second surface 110 can therefore be thoroughly cleaned, ready for the next printing operation. Maintaining the second surface in a clean manner can help to improve the life of the second surface and of the apparatus 100, 200.
The present disclosure is described with reference to flow charts and/or block diagrams of the method, devices and systems according to examples of the present disclosure. Although the flow diagrams described above show a specific order of execution, the order of execution may differ from that which is depicted. Blocks described in relation to one flow chart may be combined with those of another flow chart.
While the method, apparatus and related aspects have been described with reference to certain examples, various modifications, changes, omissions, and substitutions can be made without departing from the spirit of the present disclosure. It is intended, therefore, that the method, apparatus and related aspects be limited only by the scope of the following claims and their equivalents. It should be noted that the above-mentioned examples illustrate rather than limit what is described herein, and that those skilled in the art will be able to design many alternative implementations without departing from the scope of the appended claims. Features described in relation to one example may be combined with features of another example.
The word “comprising” does not exclude the presence of elements other than those listed in a claim, “a” or “an” does not exclude a plurality, and a single processor or other unit may fulfil the functions of several units recited in the claims.
The features of any dependent claim may be combined with the features of any of the independent claims or other dependent claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/063104 | 11/29/2018 | WO | 00 |