This application is based on and claims priority under 35 U.S.C. 119 from Japanese Patent Application No. 2007-248573 filed Sep. 26, 2007.
1. Technical Field
The present invention relates to a print control apparatus.
2. Related Art
Recently, in accordance with the speeding-up and image quality enhancement in a printing apparatus, the density and number of printing elements of a printing head are advancing. Particularly, many printing apparatuses comprising a printing head in which the printing width is formed to be larger than a recorded region of a recording medium so that images of one printing width can be printed by one operation have been proposed. Among such printing apparatuses, there are apparatuses in which the number of printing elements such as liquid droplet ejecting elements to be mounted on a printing head reaches several thousands.
Many methods of, in such a conventional printing apparatus, identifying a malfunctioning printing element and minimizing degradation of an image quality by an image processing have been proposed. In such methods, it is very important to correctly identify a malfunctioning printing element.
According to an aspect of the present invention, a print control apparatus includes: an operation state storing section that stores operation information relating to operation states of a plurality of printing elements arranged in a printing head; and a drawing controlling section that causes the plurality of printing elements to draw a test image for checking the operation states of the plurality of printing elements, wherein the test image includes a set of a predetermined number of lines that are drawn in parallel with one another in a predetermined direction, and the drawing controlling section causes a printing element placed in the vicinity of a printing element determined as a malfunction on the basis of the operation information, to draw a check line having a predetermined length and thickness in the test image.
Exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, the exemplary embodiment for carrying out the invention will be described with reference to the accompanying drawings.
The print control apparatus 10 is configured on, for example, a computer, and includes a drawing controlling portion 100, an operation accepting portion 102, an operation state determining portion 104, a communicating portion 106, a display controlling portion 108, and a storage portion 110.
The drawing controlling portion 100 is realized by including a central processing unit (in which, for example, a CPU can be used), and programs which control processing operations of the CPU, and converts the image data which are obtained from the application 14, to print data which can be processed by the printing apparatus 12. Furthermore, the drawing controlling portion produces test image data which are used for drawing a test image for checking the operation states of plural printing elements arranged in a printing head 122 of the printing apparatus 12 that will be described later. The test image data may be produced by using data which are previously stored in the storage portion 110, or those which are obtained from the outside via the communicating portion 106.
The operation accepting portion 102 is realized by the CPU, and programs which control processing operations of the CPU, and accepts inputs through an operating portion 16. The inputs include, for example, information relating to the operation states of the plural printing elements arranged in the printing head 122 disposed in the printing apparatus 12. The information relating to the operation states include the serial numbers and operation states of the printing elements. The operation states include a normal state, a print disabled state, and a print position abnormal state. The print position abnormal state means a state of an ejection directionality failure in which, for example, a liquid droplet ejecting element for ejecting a droplet of an ink or the like cannot eject a droplet in a correct direction.
The operation state determining portion 104 is realized by the CPU, and programs which control processing operations of the CPU, and determines the operation states of the printing elements on the basis of the information relating to the operation states of the printing elements which is accepted by the operation accepting portion 102.
The communicating portion 106 is realized by adequate communication interfaces such as a USB (Universal Serial Bus) port, a parallel port, and a network port, and programs which control the interfaces through the CPU, and exchanges the print data and test image data produced by the drawing controlling portion 100, and the like between the print control apparatus 10 and the printing apparatus 12 through communication means 18.
The display controlling portion 108 is realized by the CPU, and programs which control processing operations of the CPU, and controls an operation of displaying images for requesting the operator to input information relating to the operation states of the printing elements, and the like, on a displaying section 20.
The storage portion 110 is realized, for example, by a random access memory (RAM) which is used as a working memory for the CPU, a read-only memory (ROM), a magnetic storage device such as a hard disk drive, and another storage device which is readable by a computer. The storage portion stores programs for controlling processing operations of the CPU, the test image data, information relating to the operation states of the printing elements, etc.
The operating portion 16 is realized by a data inputting device such as a keyboard, a mouse, or a touch panel, and used by the operator for inputting information relating to the operation states of the printing elements, etc. The communication means 18 is configured by a USB (Universal Serial Bus), Centronics, a network such as an intranet, etc. The displaying section 20 is realized by a displaying device such as a liquid crystal display, and displays various images on the basis of the control of the display controlling portion 108.
The printing apparatus 12 is configured by a head driving portion 120, a printing head 122, a medium conveying portion 124, etc.
The head driving portion 120 controls the operation of the printing head 122 on the basis of the print data, test image data, and the like received from the print control apparatus 10.
The printing head 122 is configured by arranging plural printing elements such as ink droplet ejecting nozzles, and prints an image onto a recording medium such as printing sheet.
The medium conveying portion 124 conveys a recording medium onto which an image is to be printed by the printing head 122, in synchronization with the print timing of the printing head 122. When a recording medium passes through a region opposed to the printing head 122, therefore, an image is formed on the recording medium by the printing head 122 in accordance with the print data.
In (a) and (b) of
Referring to (a) of
When there is a printing element of a print disabled state, for example, the horizontal line which is to be drawn by the printing element is not drawn, and is recognized as a vanishing position. In (a) of
In the case where the test image of (a) of
The flow of
Referring to
Referring to
The operation state determining portion 104 determines the operation states (normal, non-ejection, or ejection directionality failure state) of the printing elements, on the basis of the information relating to the operation states accepted by the operation accepting portion 102 (S3). Next, the operation state determining portion 104 updates the information relating to the operation states of the printing elements, based on the result of the determination result (S4). The information relating to the operation states is stored in the storage portion 110.
The display controlling portion 108 updates the operation state screen in the upper stage of the input screen on the basis of the operation states of the printing elements updated by the operation state determining portion 104, and displays the updated screen (S5). The drawing controlling portion 100 updates the test image data on the basis of the operation states of the printing elements updated by the operation state determining portion 104.
When the operator then inputs the print instructions for the test image through the operating portion 16, the drawing controlling portion 100 causes the printing apparatus 12 to print the test image on the basis of the updated test image data (S6).
With respect to one malfunctioning printing element, as shown in
Each of the check lines may be drawn by printing elements which are placed in the vicinity of a malfunctioning printing element, and which are of a color different from that of the malfunctioning printing element. In the case where a malfunction occurs in a printing element of black, for example, printing elements of cyan may be used, so that the visibility can be improved.
In the test image shown in
In the case where the discrepancy is to be checked, it is possible to easily visually check whether a drawing which conflicts (a phenomenon such as that a non-ejection state is eliminated, or an ejection directionality failure state is changed to a non-ejection state) with the contents of a malfunction indicated by the length or the like of a check line is in a place where the check line exists or not. A malfunction which exists in a place where a check line does not exist is a newly produced one. Also in this case, the discrepancy can be easily checked. In the exemplary embodiment, the operator is requested to input only information relating to the operation state of a printing element in which the operation state is different from that at the previous input of the information relating to the operation state (the operation state is inconsistent with the previous one).
In the case where a malfunction exists in the operation state of a printing element which is input in the above-described steps, it is preferable to perform a process of correcting the malfunction with using another printing element. As the correcting process, for example, a resolution conversion, a color changing process, a halftone process, or the like may be used.
In the case where, after the above-described correcting process is performed, the operator detects anything wrong in the printing operation during the use of the printing apparatus 12, the steps shown in
The above-described exemplary embodiment is configured so that the operator reads the operation states of the printing elements from the test image, and inputs the operation states into the input screen through the operating portion 16. The invention is not restricted to this. For example, a configuration where a malfunction is detected by a method in which the test image is read by a scanner or the like, or that in which, in the case of liquid droplet ejecting elements, the ejection state is detected by a device for detecting flying of a liquid droplet may be employed. In this case, the operation accepting portion 102 which accepts the information relating to the operation state is unnecessary, and a configuration where the drawing controlling portion 100 or the display controlling portion 108 accepts a malfunction detected by the scanner or the flying detecting device may be employed.
Referring to
According to the exemplary embodiment, the test image to be printed out is an image which is free from a vanishing position corresponding to a printing element in a non-ejection state that is recognized by the print control apparatus 10. When there is no further vanishing position, it means that no malfunctioning printing element other than the non-ejection state that is recognized by the print control apparatus 10 exists. As a result, the operator can immediately determine that it is not necessary to again check the printing state. By contrast, in the case where there is a further vanishing position, a printing element in the non-ejection state that is not recognized by the print control apparatus 10 exists, and hence the operator can immediately determine that it is necessary to again check the printing state.
Referring to
Similarly, 5 subarrangements each having 7 printing elements are set. Therefore, a seven-step image in which 7 line sets each configured by 5 parallel lines that are separated at equal intervals from one another are formed are drawn.
As described above, in
In the test image in the exemplary embodiment, as described above, the numbers of the sets included in the line groups are relatively prime, and hence the printing elements in the print disabled state can be identified on the basis of the vanishing position. The printing elements are indicated by serial numbers starting at 0, and the serial number of a printing element in the print disabled state is X. In the five-step image, the vanishing position appears at a position of a symbol corresponding to the remainder of X/5, and, in the seven-step image, the vanishing position appears at a position of a symbol corresponding to the remainder of X/7. The step numbers, i.e., the numbers of the sets included in the line groups are relatively prime, and the combinations of the numbers and X above have a one-to-one relationship. When a table in which a combination of the remainder is associated with the serial number X of a printing element in the print disabled state is previously prepared, therefore, it is possible to easily identify the printing element in the print disabled state.
In the exemplary embodiment, as shown in
As described above, also in the test image shown in
The foregoing description of the embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention defined by the following claims and their equivalents.
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