Printing systems refer to a combination of hardware components that form markings such as text, images, or other patterns on a target surface. Different printing systems dispense different types of print compound on the target surface. For example, a two-dimensional (2D) printer provides wet print compound such as ink, or dry compound such as toner, to form images/text on print media. In another example, a three-dimensional (3D) printer provides fluid, such as a fusing agent, or a dry material such as particulate build material into a bed. Over time, the print compound that is deposited on the target is depleted.
The accompanying drawings illustrate various examples of the principles described herein and are part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements. The figures are not necessarily to scale, and the size of some parts may be exaggerated to more clearly illustrate the example shown. Moreover, the drawings provide examples and/or implementations consistent with the description; however, the description is not limited to the examples and/or implementations provided in the drawings.
Printing systems in general dispense print compound onto a surface in the form of images; text, or other patterns. Different printing systems dispense different print compounds. For example, the print compound may be dry, or particle-based such as toner. In other examples, the print compound may be a liquid, such as liquid ink. Other types of compound may also be deposited on the surface via a printing system. For example; a three-dimensional printer may deposit a powder material that is to be sintered, fused, or otherwise solidified. Such a three-dimensional printer may also deposit an agent, that is dry or wet, which facilitates the solidifying of the powder material into a three-dimensional object.
These printing systems may include a reservoir or other container that holds the print fluid to be deposited on a target surface. In some cases, the reservoirs may be on board the printing system. Over time, as print jobs are executed, the level of print fluid in the reservoir drops. If not replenished, the printing system may be limited in the amount of print jobs that can be processed. Accordingly, the reservoir may be refilled with additional print fluid.
While such printing systems, with their ability to be refilled with print fluid, can allow a user to print hundreds or thousands of pages of documents, some characteristics impact their throughput. For example, if a print fluid level drops to a certain level where it is to be replenished, and a user is unaware and does not have print fluid on hand, printing may be interrupted while the user acquires the replacement print fluid and refills the reservoir. Moreover, printing when the fluid level is below a certain threshold may impact print quality. Accordingly, the present specification describes a system for continuously indicating fluid level such that a user is aware of the fluid level and can take any number of actions based on the fluid level information. That is, such fluid indication is provided when the printing system is powered on or off.
The present specification describes an example print fluid delivery system that includes a main reservoir to hold a volume of fluid to be used during printing. A fluid indicator reservoir is coupled to the main reservoir and maintains a same fluid level as the main reservoir. The fluid indicator reservoir may be transparent and aligned with an aperture in the printing system housing.
Given that the fluid indicator reservoir is at a same level as the main reservoir and is visible through apertures in the printing system housing, the present system provides direct, and not electronic, indication of print fluid available to the printing system. In some examples, this fluid indicator reservoir may be smaller than the main reservoir and thus may be more readily positioned at different locations within the printing system.
Such a fluid indicator reservoir may be particularly useful in large format printers. For example, large format printers may include large capacity reservoirs that are not readily visible from the front of the printing system without increasing the width of the printing system. However, a fluid indicator reservoir, which is smaller in size than these main large capacity reservoirs, can be placed anywhere on the printing system, including the front of the printing system, thus providing accurate and user-friendly indication of print fluid levels.
The present specification describes a print fluid delivery system. The print fluid delivery system includes a main reservoir to hold a volume of print fluid to be supplied to a printhead and a fluid indicator reservoir fluidly coupled to the main reservoir. The fluid indicator reservoir visually indicates a fluid level through an aperture in a printing system housing. The fluid indicator reservoir and the main reservoir have a same fluid level. The print fluid delivery system also includes a fluid transport system to transport fluid through the print fluid delivery system.
The present specification also describes a print fluid delivery system. In this example, the print fluid delivery system includes a main reservoir to hold a volume of print fluid to be supplied to a printhead and a fluid indicator reservoir fluidly coupled to the main reservoir. As described above, the fluid indicator reservoir visually indicates a fluid level through an aperture in a printing system housing. In this example, 1) the fluid indicator reservoir is light-permeable, 2) the fluid indicator reservoir and the main reservoir are maintained at a same pressure, and 3) the fluid indicator reservoir and the main reservoir have a same elevation. The print fluid delivery system also includes a fluid transport system to 1) transport print fluid from the main reservoir to the printhead and 2) circulate print fluid through the print fluid delivery system during printing and refilling.
The present specification also describes a printing system. The printing system includes a housing having a fluid level aperture on a front surface. A main reservoir holds a volume of print fluid to be supplied to a printhead and a fluid indicator reservoir which is fluidly coupled to the main reservoir via respective floor surfaces, visually indicates a fluid level through the fluid level aperture. In this example, 1) the fluid indicator reservoir is light-permeable, 2) the fluid indicator reservoir and the main reservoir have a same elevation, and 3) the fluid indicator reservoir and the main reservoir are vented to atmosphere. The printing system also includes a fluid transport system to transport fluid through the print fluid delivery system.
Such systems and methods 1) enable accurate indication of print fluid levels in a printing system; 2) allow for indicating fluid levels at any location on the printing system; 3) provide for a mechanically simple fluid level indication; and 4) indicate print fluid levels when the printing system is powered on or off.
Turning now to the figures,
The print fluid delivery system (100) includes a main reservoir (102) to hold a volume of print fluid that is to be supplied to a printhead. That is, a printhead includes components that eject print fluid onto a target surface, whether that surface be a two-dimensional surface such as paper, a powder bed for additive manufacturing, or any other type of target surface. The main reservoir (102) maintains a volume of the print fluid that is available to the printhead for such deposition.
The print fluid that is supplied may be of a variety of types. For example, it may be a fusing agent or colored ink. In some examples, multiple print fluid delivery systems (100) may be implemented in a printing system. For example, a color printer may have different print fluid delivery systems (100), and different main reservoirs (102), each supplying a respective printhead with a different colored ink.
The print fluid delivery system (100) also includes a fluid indicator reservoir (104) that as described above, is fluidly connected to the main reservoir (102) and is an intermediate repository of print fluid, which is directly coupled to the printhead. In other words, during printing, print fluid is drawn from the main reservoir (102), passes to the fluid indicator reservoir (104), and then goes to the printhead for ejection.
The fluid indicator reservoir (104) provides a direct physical indication of fluid level. Specifically, the fluid indicator reservoir (104) may provide such a visual indication through an aperture in a printing system housing. That is, the housing of the printing system may include an aperture. This fluid indicator reservoir (104) may be aligned with this aperture. Moreover, the fluid indicator reservoir (104) may be light-permeable. That is, the fluid indicator reservoir (104) may be formed of a transparent or a translucent material. Based on the light-permeability, a user may see the contents of the fluid indicator reservoir (104) and more particularly may see the quantity of the contents of the fluid indicator reservoir (104) through the aperture.
Indicating fluid level through the fluid indicator reservoir (104) as opposed to the main reservoir (102) may increase the quality of the print fluid through the system. For example, a reservoir formed out of light-permeable material may result in more water loss to the print fluid contained therein as compared to an opaque reservoir. Water loss from the print fluid alters the chemical composition of the print fluid which may result in reduced print quality and/or reduced printing system reliability.
The water loss from a light-permeable reservoir is related to the surface area of the reservoir. Accordingly, water loss from a light-permeable main reservoir (102), which is large, is greater than water loss from a light-permeable fluid indicator reservoir (104), which is smaller than the main reservoir (102). In other words, as the fluid indicator reservoir (104) is light-permeable and provides print fluid level indication, the main reservoir (102) may be made out of another material, such as an opaque material, for example a metal, to reduce or prevent water loss from this larger main reservoir (102).
To provide accurate information regarding print fluid level in the main reservoir (102), the fluid indicator reservoir (104) may have the same fluid level as the main reservoir (102). In some specific examples, notwithstanding the two reservoirs (102, 104) having the same fluid level, the fluid indicator reservoir (104) may communicate that the print fluid level in the main reservoir (102) is low before the main reservoir (102) is low to provide an early warning to the user. For example, an aperture in a printing system housing that aligns with the fluid indicator reservoir may be positioned higher than a floor of the fluid indicator reservoir (104) to provide this early warning. This example is depicted in
Returning to the example where the fluid indicator reservoir (104) and the main reservoir (102) have a same elevation, in some examples, the fluid indicator reservoir (104) and the main reservoir (102) may be maintained at a same pressure. Given these conditions, as print fluid is drawn from the print fluid delivery system (100) by a pump and/or the printhead, the fluid level in each reservoir will drop at a similar rate, and ultimately rest at the same fluid level. Moreover, during refill, each reservoir will rise at a similar rate and ultimately rest at the same fluid level. Accordingly, the fluid indicator reservoir (104), by being transparent, at the same elevation as the main reservoir (102), and at the same pressure as the main reservoir (102) provides a direct, and not electronic, representation of the quantity of print fluid available for use by the printing system.
Such a direct print fluid level indication is convenient and accurate. For example, in electronic print fluid indications, a user may have to navigate through multiple menus within a display to view print fluid levels. In other examples, a simple LED may indicate when fluid level is low. However, this does not indicate a fluid level and may not allow users enough warning to purchase new ink and refill a reservoir prior to running out of the print fluid. Moreover, electronic fluid level indications may not function when printers are in a sleep or powered off state, Electronic fluid level indications are also more complex and rely on extra circuitry and programming to implement. Still further, electronic fluid level indications may be incremental, and not continuous. For example, an electronic fluid level indicator may indicate that a fluid reservoir is empty, 25% full, 50% full, 75% full, or 100% full. Thus, the resolution of fluid level indication in an electronic fluid level system may be reduced.
As described above, the fluid indicator reservoir (104) may be smaller than the main reservoir (102) and thus more readily positioned at different locations within the printing system. For example, for ease of use, it may be desired to position the fluid level indication mechanism near a front of the printing system.
However, the main reservoir(s) (102) of the printing system, which may be disposed along a side of the printing system, can be large. For example, in some large format printers, the main reservoirs (102) may contain between 0.5 and 2.0 liters of print fluid. Accordingly, moving these main reservoirs (102) from the side to the front, may trigger a re-sizing of the front of the printing system to accommodate the main reservoirs (102). This may increase the width of the printing system, which may be undesirable.
In contrast, the fluid indicator reservoir(s) (104), by being smaller, are more readily positioned. Accordingly, the fluid indicator reservoir (104) may be positioned at the front of the printing system without size increase and in some cases may be positioned without any modification to the printing system at all. In this example, fluid lines and vent lines may couple the fluid indicator reservoir (104) to the main reservoir (102) as described above to provide the direct fluid level indication. Thus, the present print fluid delivery system (100) provides a way to indicate fluid level at any location within a printing system by conveniently positioning a bulky main reservoir(s) (102).
The print fluid delivery system (100) also includes a fluid transport system (106) to transport the print fluid through the print fluid delivery system (100). That is, the fluid transport system (106) includes various tubes, valves, pumps, and other fluid components to move the print fluid from the main reservoir (102) to the printhead. As described above, along this path, the print fluid passes to the fluid indicator reservoir (104).
In some examples, the fluid transport system (106) circulates the print fluid through the print fluid delivery system (100) during printing and refilling. That is, there may be negative effects if print fluid is left to sit in the print fluid delivery system (100) and/or the printhead. For example, as fluid sits, the pigment components of the fluid may settle. This settling creates disparity in the coloring effect of the print fluid, thus generating inconsistency in printed marks. Further, the settling of the print fluid may clog certain components. Accordingly, the fluid transport system (106) by constantly circulating print fluid through the print fluid delivery system (100) prevents settling and other negative effects, and provides fresh and mixed print fluid to the printhead at all times.
Decoupling the fluid level indication from the main reservoir (102) allows each of the main reservoir(s) (102) and the fluid indicator reservoir(s) (104) to be placed anywhere within the printing system (208) to optimize main reservoir (102) capacity, product size, system cost, and ease of fluid level indication. For example, as depicted in
Accordingly, the fluid indicator reservoirs (104) may be formed out of a light-permeable material such as polypropylene and may be viewable through apertures (210) in the housing of the printing system (208). For simplicity, a single instance of an aperture (210) is indicated with a reference number. In some examples, the aperture(s) (210) may include markings to indicate relative fluid levels within the respective fluid indicator reservoir(s) (104).
While the example in
Direct level indication of the remaining quantity of print fluid in these main reservoirs (102) from the front may trigger smaller reservoir capacities, an increase in the width of the printing system (208), or a redesign of the main reservoirs (102) with long and narrow reservoirs extending from the front of the printing system (208) to the rear. However, long and narrow main reservoirs (102) are more complex and may rely on more expensive manufacturing processes to form the reservoir (102) body and seal the top lid.
However, the fluid indicator reservoirs (104) as described herein, by being smaller can be more readily positioned at other locations within the printing system (208). Accordingly, the main reservoirs (102) and the fluid indicator reservoirs (104) may be positioned at different locations within the printing system (208) housing.
The fluid indicator reservoir (104) may be smaller than the respective main reservoir (102) by any amount. For example, the fluid indicator reservoir (104) may be 20-30% smaller than the respective main reservoir (102), While specific reference is made to a particular relative size of the fluid indicator reservoir (104), the fluid indicator reservoir (104) may be smaller by different percentages so long as the print fluid is readily visible through the aperture (
As described above, the fluid indicator reservoirs (104) are fluidly coupled to a respective main reservoir (102) via their floor surfaces. That is, the fluid transport system (
Note that while the fluid indicator reservoir (104) and the main reservoir (102) may be at the same elevation, it may be desirable for the fluid indicator reservoir (104) to indicate that a main reservoir (102) has been depleted before it has actually been depleted. Doing so may allow a user to obtain replacement print fluid and continue to print awaiting delivery of the replacement print fluid. This may be accomplished by altering the aperture in the printing system housing through which the fluid indicator reservoir (104) is viewable as depicted in
As described above, a pressure above the fluid in both the fluid indicator reservoir (104) and the main reservoir (102) may be the same. In some examples, the fluid indicator reservoirs (104) and the main reservoirs (102) are maintained at atmospheric pressure. However, the reservoirs (102, 104) may be held at other pressures as well, both positive and negative. Atmospheric pressure may be maintained in a variety of ways. For example, each fluid indicator reservoir (104) and each main reservoir (102) may be individually coupled to a vent line. In other examples, a vent line may pass through a main reservoir (102) and a fluid indicator reservoir (104), which vent line is exposed to the atmosphere. In this example, a first main reservoir (102-1) and a first fluid indicator reservoir (104-1) may have one vent line and a second main reservoir (102-2) and a second fluid indicator reservoir (104-2) may have a second vent line. In
By comparison, fluid lines are indicated with solid lines. As described above, print fluid initially resides in a main reservoir (102). From here, it follows a fluid line to the fluid indicator reservoir (104), Via action of a pump or the printhead, fluid is drawn from a respective fluid indicator reservoir (104) to the printhead for ejection onto a target surface.
While
The printhead (516) may include any number of components to effectuate fluid ejection. For example, the printhead (516) may include a number of nozzles. A nozzle may include an ejector, a firing chamber, and an opening. The opening may allow fluid, such as ink, to be deposited onto a surface, such as a print medium. The firing chamber may include a small amount of fluid. The ejector may be a mechanism for ejecting fluid through the opening from the firing chamber, where the ejector may include a firing resistor or other thermal device, a piezoelectric element, or other mechanism for ejecting fluid from the firing chamber.
For example, the ejector may be a firing resistor. The firing resistor heats up in response to an applied voltage. As the firing resistor heats up, a portion of the fluid in the firing chamber vaporizes to form a bubble. This bubble pushes liquid fluid out the opening and onto the print medium. As the vaporized fluid bubble pops, fluid is drawn into the firing chamber and the process repeats. In this example, the printhead (516) may be a thermal inkjet (TIJ) printhead (516).
In another example, the ejector may be a piezoelectric device. As a voltage is applied, the piezoelectric device changes shape which generates a pressure pulse in the firing chamber that pushes a fluid out the opening and onto the print medium. In this example, the printhead (516) may be a piezoelectric inkjet (PIJ) printhead (516).
In some examples, the printing system (208) may include additional components to aide in the transportation of fluid through the print fluid delivery system (100) and the printhead (516). For example, the print fluid delivery system (100) may include a fluid pump (518) which circulates fluid through the print fluid delivery system (100). That is, during printing the fluid pump (518) draws fluid from the fluid indicator reservoir (104) and towards the printhead (516), in some examples passing other components along the way.
The print fluid delivery system (100) may also include an air separator (520). If there is no fluid being drawn from the fluid indicator reservoir (104), air, rather than print fluid would be pumped to the printhead (516). If air is allowed into the printhead (516), the printhead (516) may become damaged. That is, air in the printing system may affect print quality and printhead life. For example, in some cases the print fluid acts as a coolant to nozzles of the printhead (516) and a lack of print fluid, i.e., the presence of air, may cause the nozzles to overheat, thereby shortening their life span. Moreover, the lack of a continuous supply of print fluid to the printhead (516) may cause the print fluid in the printhead to dry, crust, and potentially block nozzles, heaters, or other components in the printhead. As yet another example, the introduction of air may prevent print fluid from entering the firing chamber in the printhead.
The air separator (520) prevents this. For example, even while air is being pumped into the air separator (520), print fluid may still reside in the bottom of the air separator (520). This print fluid is drawn into the printhead (516). The air, by comparison, being above the print fluid is passed through the return line into the main reservoir (102).
The print fluid delivery system (100) may also include a pressure control device (522) to regulate pressure in the printing system (208). That is, the pressure control device (522) ensures that print fluid does not leak out the printhead (516) and also ensures that the printhead (516) is not starved of print fluid. This pressure control device (522) may be disposed along the return line between the air separator (520) and the main reservoir (102). In some examples, the pressure control device (522) may be a ball on a seat with a spring behind it. As fluid pushes harder against the ball, the spring compresses and fluid can pass into the main reservoir (102). Such a pressure control device (522) ensures a constant pressure in the fluid transport system (
The print fluid delivery system (100) may also include a switch (524) to selectively decouple a refill port (526) from the fluid transport system (
The print fluid delivery system (100) may also include a fluid level sensor (528) to detect a fluid level in the reservoirs (102, 104). While the fluid indicator reservoir (104) provides one way of determining fluid levels, the fluid level sensor (528) may provide another way. In this example, the fluid level sensor (528) may output an electrical signal which may be used to provide another notification to the user and/or provide control over the printing system (208). For example, based on an output of this sensor, printing may be interrupted if fluid levels are too low. While
As described above,
In this example, the pump (518) draws print fluid from the fluid indicator reservoir (104) which draws fluid from the main reservoir (102). When print fluid is ejected out of the printhead (516), it creates a negative pressure that draws fluid into the printhead (516) from the printhead line. If a fluid level in the air separator (520) rises to a certain level, overflow fluid may be returned to the main reservoir (102). In this way, print fluid is continually moving through the print fluid delivery system (100) so fluid does not settle and separate, which as described above, may result in print quality defects and could affect printing system (208) performance and life.
Note that during printing, because the fluid indicator reservoir (104) and the main reservoir (102) are maintained at the same pressure, the respective fluid levels will drop at a similar rate. Accordingly, vent lines couple the reservoirs (102, 104) to atmosphere, which in this case is through the refill port (526). Note that while
As described above, the printing system (208) may provide an indication that the main reservoir (102) is low, before it is actually low to provide an early warning system to a user. For example, as depicted in
However, as depicted in
The purge operation may happen automatically during printing. For example, when a print fluid is ejected from the printhead (516), replacement print fluid is drawn from the printhead line. The pump (518) and pressure control device (522) maintain fluid pressure to the printhead (516). As print fluid is depleted from the main reservoir (102) and the fluid indicator reservoir (104) during printing, a vacuum is formed in the air above the print fluid in the reservoirs (102, 104). This vacuum will initially draw print fluid from the vent lines into either the main reservoir (102) or the fluid indicator reservoir (104) until all print fluid is withdrawn from the vent line(s). Air will be drawn into the refill port (526) to replace print fluid that is ejected during printing. This air will eventually fill the vent line and allow atmospheric pressure in both reservoirs.
Specifically, during reservoir (102, 104) fill, the refill container (730) is in fluid communication with the refill port (526). The pump (518) remains active during refill and pulls fluid from the refill container (730) towards the main reservoir (102). Given that the fluid indicator reservoir (104) and the main reservoir (102) are at the same level, the main reservoir (102) fluid level and the fluid indicator reservoir (104) fluid level rise at the similar rate and eventually equalize to the same level. As the reservoirs (102, 104) fill with print fluid, air is pushed back into the refill container (730) via a vent in the refill port (526). This air allows print fluid to more readily flow out of the refill container (730).
In this example, the fluid level sensors (528) in the main reservoir (102) may control when to shut off the pump (518) to stop refill. In another example, if the refill container is removed during a refill operation, the pump (518) will stop.
In some examples, printing may continue during refill. That is, fluid near the bottom of the air separator (520) may be passed to the printhead (516). When the fluid gets to a certain height, it flows into the main reservoir (102) and the fluid indicator reservoir (104). That is, during refilling, the air separator (520) provides printing fluid to the printhead (516) and refills the main reservoir (102). However, in other examples, the printhead (516) is deactivated such that no fluid flows towards it.
During refilling or during other time when not printing, the print fluid delivery system (100) can recirculate print fluid from the main reservoir (102), fluid indicator reservoir (104), pump (518), air separator (520), and tubes and other components of the fluid transport system (
As described above in regards to
Such systems and methods 1) enable accurate indication of print fluid levels in a printing system; 2) allow for indicating fluid levels at any location on the printing system; 3) provide for a mechanically simple fluid level indication; and 4) indicate print fluid levels when the printing system is powered on or off.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/013312 | 1/13/2020 | WO |