The present application is related to co-pending WIPO Application Serial No. PCT/US11/56315 filed on Oct. 14, 2011 by James M. Gardner, Peter J. Fricke and Mark A. Hunter, and entitled FIRING ACTUATOR POWER SUPPLY SYSTEM, the full disclosure of which is hereby incorporated by reference.
Page wide array print heads sometimes utilize a series of overlapping and staggered print head dies to print across a width of a medium in fewer passes or even a single pass. Printing with page wide array print heads may be subject to print quality defects due to spacing between overlapping print head dies. In some circumstances, page wide array print heads may also experience unacceptable parasitic electrical losses during delivery of electrical power to firing resisters of the print head dies.
Main control system 22 comprises an arrangement of components to supply electrical power and electrical control signals to page wide array 26. Main control system 22 comprises power supply 30 and controller 32. Power supply 30 comprises a supply of high voltage. Controller 32 comprises one or more processing units and/or one or more electronic circuits configured to control and distribute energy and electrical control signals to page wide array 26. Energy distributed by controller 32 may be used to energize firing resisters to vaporize and eject drops of printing liquid, such as ink. Electrical signals distributed by controller 32 control the timing of the firing of such drops of liquid. Controller 32 further generates control signals controlling media transport 28 to position media opposite to page wide array 26. By controlling the positioning a media opposite to page wide array 26 and by controlling the timing at which drops of liquid are eject or fired, controller 32 generates patterns or images upon the print media.
Media transport 24 comprises a mechanism configured to position a print medium with respect to page wide array 26. In one implementation, media transport 24 may comprise a series of rollers to drive a sheet of media or a web of media opposite to page wide array 26. In another implementation, media transport 24 may comprise a drum about which a sheet or a web of print media is supported while being carried opposite to page wide array 26. As shown by
Page wide array 26 comprises support 38, printing liquid supplies 39 and print head dies 40A, 40B, 40C, 40D, 40E, 40F, 40G and 40H (collectively referred to as print head dies 40). Support 38 comprises one or more structures that retain, position and support print head dies 40 in a staggered, overlapping fashion across width 36 of media path 35. In the example implementation, support 38 staggers and overlaps printer dies 40 such that an entire desired printing width or span of the media being moved by media transport 34 may be printed in a single pass or in fewer passes of the media with respect to page wide array 26.
Printing liquid supplies 39, one of which is schematically shown in
Print head dies 40 comprise individual structures by which nozzles and liquid firing actuators are provided for ejecting drops of printing liquid, such as ink.
Interconnects 28 comprise structures 44 supporting or carrying electrically conductive lines or traces 46 to transmit electrical energy (electrical power for firing resisters and electrical signals or controlled voltages to actuate the supply of the electrical power to the firing resisters) from controller 22 to the firing actuators of the associated print head die 40. Interconnects 28 are electrically connected to each of their associated print head dies 40 along the major dimension, length L, of the associated die 40. Interconnects 28 are spaced from opposite ends 48 and 50 of the associated print head die 40. Interconnects 28 do not extend between sides 54 and 56 of consecutive print head dies 40. Because interconnects 28 are spaced from opposite ends 48, 50 and do not extend between sides 54 and 56 of consecutive print head dies 40, interconnects 28 do not obstruct or interfere with overlapping of consecutive print head dies 40. As a result, dies 40 may be more closely spaced to one another in direction 34 (the media axis or media advanced direction) to reduce the spacing S between sides 54 and 56 of consecutive dies 40.
Because printing system 20 reduces the spacing S between sides 54, 56 of consecutive print head dies 40, printing system 20 has a reduced print zone width PZW which enhances dot placement accuracy and performance. In implementations in which different colors of ink are deposited by each of the print head dies 40, reducing the print zone width PZW allows different dies 40 to deposit droplets of colors on the print media closer in time for enhanced and more accurate color mixing and/or half-toning. In implementations in which media transport 24 drives or guides the print media opposite to dies 40 using one or more rollers 60 on opposite sides of the print zone, reducing the print zone with PZW allows such rollers 60 (shown in broken lines in
In the example implementation illustrated, each of interconnects 28 is physically and electrically connected to an associated print head die 40 while being centered between opposite ends of length L. As a result, consecutive print head dies 40 on each side of the interconnects 28 may be equally overlap with respect to the intermediate print head die 40. In other implementations, interconnects 28 may be physically and electrically connected to an associated print head die 40 asymmetrically between ends 48, 50 of the die 40.
Nozzles 74 comprise openings through which drops of printing liquid is ejected onto the print medium. In one implementation, print head die 40 comprises a thermoresistive print head in which firing actuators or resisters substantially opposite each nozzle are supplied with electrical current to heat such resisters to a temperature such that liquid within a firing chamber opposite each nozzle is vaporized to expel remaining printing liquid through the nozzle 74. In another implementation, print head die 40 may comprise a piezoresistive type print head, wherein electric voltage is applied across a piezoresistive material to cause a diaphragm to change shape to expel printing liquid in a firing chamber through the associated nozzle 74. In still other implementations, other liquid ejection or firing mechanisms may be used to selectively eject printing liquid through such nozzle 74.
To facilitate the supply of electrical current to the firing mechanisms associate with each of nozzle 74, print head die 40C further comprises electrical connectors 76 and electrically conductive traces 78. Electrical connectors 76 comprise electrically conductive pads, sockets, or other mechanisms or surfaces by which traces 78 of die 40C may be electrically connected to a corresponding electrically conductive traces 46 of electrical interconnect 28C. Electrical connectors 76 extend along the major dimension or length L of print head die 40C facilitate electrical connection of interconnect 44 to the major dimension or length L of print head die 40C. In the example illustrated, electrical connectors 76 comprise electrically conductive contact pads or contact surfaces against which electrical leads 80 of traces 46 are connected. In other implementations, the electrical connector 76 may comprise other structures facilitating electrical connection or electrical attachment of traces 46 of interconnect 28C to traces 78 of die 40C.
Electrically conductive traces 78 (a portion of which are schematically shown in
One implementation, electrical interconnects 28 each comprise a flexible circuit. In another implementation, electrical interconnects 28 each comprise a rigid circuit board. In one implementation, electrical interconnects 28 have a width of approximately 7.6 mm. In another implementation, electrical interconnects 28 have a width of approximately 5.6 mm. In one implementation, slots 72 of each print die 40 have a centerline-to-centerline pitch of between 1 and 2 mm. In one implementation, slot 72A of one print head die 40 and slot 72D of a consecutive print head die 40 have a centerline-to-centerline spacing in direction of media path 35 of less than 5 mm. In one implementation, the spacing S is less than or equal to 2 mm. Although system 20 is illustrated as including eight print head dies 40, in other implementations, system 20 may have other numbers of print head dies 40. For example, in one implementation in which media path 35 is 8.5 inches wide, system 20 comprises 10 staggered and overlapping print head dies 40 that collectively span the 8.5 inches. In other implementations, system 20 may have other configurations and dimensions to accommodate other media path widths.
In the example architecture shown in
As shown by
Vpp (printing power voltage) trace 266 comprises a layer of electrically conductive material extending from an associated one of electrical connectors 76 (which is connected to a power source 30) about a periphery of die 240. Vpp trace 266 further extends down each rib 271 and down each nozzle column 250, 252. Vpp trace 266 is electrically connected to each of liquid firing mechanisms 272 of adjacent nozzle columns 250, 252.
Pgnd (printer ground) bus or trace 268 comprises a layer of electrically conductive material extending from an associated one of electrical connectors 76 (which is grounded) about a periphery of die 240. Pgnd trace 268 further extends down each rib 271 and down each nozzle column 250, 252. Pgnd trace 268 is electrically connected to each of liquid firing mechanisms 272 of adjacent nozzle columns 250, 252. In the implementation illustrated, the layers of Vpp trace 266 and Pgnd trace 268 are stacked with an intermediate dielectric layer therebetween. Vpp trace 266 and Pgnd trace 268 cooperate to provide an electrical voltage across the resisters of liquid firing mechanisms 272 in response to control signals from controller 32. In one implementation, such control signals comprise electrical signals communicated to transistors of the liquid firing mechanism 272.
Cross connects 270 comprise electrically conductive bridges extending across the circuit columns 254-262 to electrically connect columns 250 and 252 on opposite sides of each rib 271. In the example illustrated, each cross connect 270 is multilayered, comprising a stack of a Vpp trace layer (for connection to Vpp traces 266), a Pgnd trace layer (for connection to Pgrnd traces 268) and an intermediate dielectric layer. In other implementations, cross connects to 70 may comprise side-by-side electrically conductive portions which are electrically insulated from one another and which electrically connect Vpp traces 266 and Pgnd traces 268, respectively.
In the portion of the example print head die 240 illustrated by
Resistor power supply system 342 supplies electrical power to each of actuators 354 with less variance in spite of the resistances 345A, 345B, 345C and 345D along internal power supply path 362 which may introduce parasitic voltage losses. In particular, resistor 345A represents the resistance through a cable to the printed circuit board. Resistor 345B represents resistance of the path 362 on the printed circuit board. Resistor 345C represents resistance a path 362 on a flexible circuit connecting the printed circuit board to the die 344. Resistor 345D represents electrical resistance of the routing (traces) on die 240 from the flexible circuit to transistors 64. The electrical resistance of the routing or traces on die 240 may vary depending upon the location of the particular nozzle 74 and associated actuator 354. For example, an actuator 354 located near the middle of a printing slot 372 may experience higher parasitic voltage drops than an actuator 354 located near the ends of slot 372. Such print head or die induced variations may worsen as the print heads become narrower and include fewer layers of metal to route power, which results in increased parasitic voltage drops.
Inkjet firing actuator power supply system 342 comprises power supply 30, internal power supply path 362, high side switching (HSS) transistors 364, voltage regulator 370 and low side switching (LSS) transistors 380.
High side switching (HSS) transistors 364 comprise transistors in a source follower arrangement. In particular, each transistor 364 has a source electrically connected to actuator 354, a drain electrically connected to internal power supply path 362 and a gate electrically connected to voltage regulator 370. In other words, the source of transistor 364 is in closer electrical proximity to actuator 354 or the drain of transistor 364 is in closer electrical proximity to path 362. In a “source follower arrangement”, the voltage seen at the source of transistor 364 follows the voltage at the gate of transistor 364.
According to one example, each transistor 364 comprises a power field effect transistor, such as a MOSFET transistor. According to one example, each transistor 364 comprises a LDMOS transistor. In other examples, each transistor 364 may comprise other forms of transistors which similarly selectively transmit a voltage to actuator 354 which follows the voltage presented at the associated gate.
Voltage regulator 370 comprises an electrical circuit or other electrical voltage regulation device configured or constructed to provide the gate of transistor 364 with a controlled voltage that is no greater than a concurrent voltage at the drain. As a result, transistor 364 absorbs voltage fluctuations on the main power system rail including voltage fluctuations of path 362. As a result, transistor 364 and voltage regular 370 cooperate to deliver constant energy to the one or more actuators 354. By delivering a more stable or uniform voltage to the inkjet firing actuators 354, power supply 342 provides more uniform firing energy and reduces any over energy range seen at actuator 354 to increase reliability and performance.
Moreover, in printing systems where motors and other various mechanical systems utilize a voltage different than the desired inkjet resistor firing voltage, the cooperation of voltage regulator 370 and transistor 364 also allows the resistor firing voltage to be isolated from those voltages of the printing system 20 that are used to drive such motors and mechanical systems of printing system 20. With a predictable stable voltage at each actuator 354 across all load conditions, printers may utilize appropriate energetic settings that increase nozzle life and performance. By isolating the resistor firing voltage from those voltages that drive other printing system components, power supply 342 facilitates use of a mechanical system voltage different from a target resistor firing voltage, enhancing printer design flexibility.
In the example illustrated, voltage regulator 370 provides a controlled voltage that is less than a minimum system power supply voltage under maximum load. In the example illustrated, voltage regulator 370 provides a separate regulated voltage that is a several volts lower than the voltage of a main power supply, power supply 30. In other examples, voltage regulator 370 may provide other voltages to the gate of transistor 364. In the example illustrated, voltage regulator 370 is implemented as part of main control system 22. In other examples, voltage regulator 370 may be implemented directly on page wide array 26 or at other locations.
LSS transistors 380 each comprise a power field effect transistor, such as a LDMOS transistor, having a source 382 connected to ground, a drain 384 electrically connected to an end of actuator 354 and a gate 386 electrically connected to nozzle drive logic and circuitry, digital logic 322. For ease of illustration,
As shown by
Clamp circuit 482 is provided on die 240 for each HSS transistor 364. Each clamp circuit 482 comprises diode connected devices which turn on in response to the gate-to-source voltage becoming too high to limit the gate-source voltage as the voltage is pulled up to match the gate voltage (the voltage at gate of HSS 364) (minus some diode voltage drops). In other examples, clamp circuits 482 may have other configurations or may be omitted.
Because printing system 420 employs a LSS transistor 380 for each firing actuator 354 and associated nozzle 74, multiple nozzles 74 or primitives may share a single HSS transistor 364. As a result, the nozzles 74 of such primitives may also share a single level shifter 480 and a single clamping circuit 482. Consequently, additional cost and space are conserved.
In the example illustrated, connector sets 576 are each spaced from the opposite ends 48, 50 of print head die 540 by substantially equal distances. In other implementations, connector sets 576 are asymmetrically positioned along the major dimension, length L, of print head die 540. Because print head die 540 includes a plurality of connector sets 576, comprised of connectors 80, are spaced closer to ends 48, 50 as compared to a single connector set centrally located between ends 48, 50. As a result, the length of the electrically conductive traces, such as Vpp trace 266 and Pgnd trace 268 (shown in
Interconnects 528 are similar to interconnects 28 except that the electrical traces of interconnects 28 are apportioned between or amongst interconnects 528. As with interconnects 28, interconnects 528 comprise structures 44 supporting or carrying electrically conductive lines or traces 46 to transmit electrical energy (electrical power and electrical signals) from controller 22 to the nozzles of the associated print head die 540. Interconnects 528 or electrically connected to print head die 540 along the major dimension, length L, of the associated die 540. Interconnects 528 are spaced from opposite ends 48 and 50 of print head die 540. Interconnects 528 do not extend between consecutive print head dies 540. Because interconnects 28 are spaced from opposite ends 48, 50 and do not extend beyond around and 48, 50 of print head die 540, interconnect 28 does not obstruct or interfere with overlapping of consecutive print head dies 540. As a result, a plurality of staggered and over lapping dies 540 may be more closely spaced to one another in media path direction 35 (the media axis or media advanced direction) to reduce the spacing between sides of consecutive dies 540.
Although the present disclosure has been described with reference to example embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the claimed subject matter. For example, although different example embodiments may have been described as including one or more features providing one or more benefits, it is contemplated that the described features may be interchanged with one another or alternatively be combined with one another in the described example embodiments or in other alternative embodiments. Because the technology of the present disclosure is relatively complex, not all changes in the technology are foreseeable. The present disclosure described with reference to the example embodiments and set forth in the following claims is manifestly intended to be as broad as possible. For example, unless specifically otherwise noted, the claims reciting a single particular element also encompass a plurality of such particular elements.
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