Printing devices like ink jet printers may have to be cleaned regularly in order to prevent a deterioration of image quality e.g. due to partial or complete clogging of print head nozzles or due to contaminants accumulating on a nozzle plate of the print head. To this end, printing devices may comprise a maintenance subsystem, which performs cleaning operations on a print head of the printing device.
In the following, a detailed description of various examples is given with reference to the figures. The figures show schematic illustrations of
a: a print head maintenance assembly according to an example in side view;
b: the print head maintenance assembly of
c: the print head maintenance assembly of
A print head of a printing device may for example be cleaned by wiping the print head with a wiper to remove contaminants like dirt particles, dried ink or paper fibers, which may accumulate on the print head e.g. during manufacture, transport, or printing. To this end, a printing device may comprise a maintenance assembly with a wiper plate. In some examples, the wiper plate may be oriented perpendicular to a scanning direction of the print head such that a wiping operation may for example be performed by moving the print head back and forth across the wiper plate. For this, the wiper plate may be moved into the print head path, e.g. by mounting the wiper plate on an actuated maintenance cartridge. With the increasing size of print heads, larger wiper plates may be used, which may cause issues due to space constraints within the printing device.
The print head maintenance assembly 100 comprises a maintenance cartridge 104 that is movable along a first direction as indicated by the arrow labeled “Y” in
The print head maintenance assembly 100 further comprises a wiper assembly 106 with a wiper blade or wiper element 108 for wiping the print head 102. The wiper element 108 extends along the Y direction. In some examples, the wiper element 108 may be oriented perpendicular to the scanning direction of the print head 102 and may thus also be referred to as a crosswipe. The wiper assembly 106 may not be mounted on or rigidly attached to the maintenance cartridge 104. Instead, the wiper assembly 106 may for example be mounted on or attached to a support frame (not shown) of the print head maintenance assembly 100 or of a printing device, e.g. as described below with reference to
The maintenance cartridge 104 comprises a guide rail 110 that extends along the Y direction. The guide rail no is to engage with the wiper assembly 106 to adjust a position of the wiper element 108 depending on a relative position between the maintenance cartridge 104 and the wiper assembly 106 in the Y direction. In other words, the guide rail 110 may provide a mechanical contact between the wiper assembly 106 and the maintenance cartridge 104 such that a motion of the maintenance cartridge 104 along the Y direction may induce a motion of the wiper element 108. The guide rail 110 may for example engage with the wiper assembly 106 when the maintenance cartridge 104 is within a certain range along the Y direction. The guide rail no may for example comprise a guiding surface extending outwards from a side wall of the maintenance cartridge 104 in the direction of view of
An example for this is illustrated in
Additionally or alternatively, the guide rail 110 may also be to adjust the position of the wiper element 108 in the Y direction depending on the relative position between the maintenance cartridge 104 and the wiper assembly 106 in the Y direction, e.g. by pushing or pulling the wiper assembly along the Y direction. For this, the inclination angle of the inclined surface relative to the Y direction may e.g. be larger than 45°. In some examples, the guide rail 110 may additionally or alternatively be to tilt or rotate the wiper element 106, e.g. around an axis in the X or Y direction, depending on the relative position between the maintenance cartridge 104 and the wiper assembly 106 in the Y direction. The wiper assembly 106 may for example be mounted pivotably and the guide rail 110 may be to tilt or rotate the wiper element 108 by pressing against a portion of the wiper assembly 106. In another example, the guide rail 110 may push the wiper assembly 106 along the X direction, e.g. away from the maintenance cartridge 104, when the maintenance cartridge 104 is moved along the Y direction, wherein the print head maintenance assembly 100 may comprise a second guide rail or guiding cam (not shown) that is in contact with the wiper assembly 106 and is to lift the wiper assembly 106 in the Z direction as the wiper assembly 106 is pushed along the X direction. The second guide rail may e.g. be part of or attached to the support frame of the print head maintenance assembly 100 or of the printing device.
The guide rail 110 may allow for moving the wiper element 108 by moving the maintenance cartridge 104 with the corresponding actuator, i.e. without using a dedicated actuator for the wiper element 108 even though the wiper element 108 may be arranged outside of the maintenance cartridge 104. Thereby, the wiper element 108 may be moved from a disengaged position, in which the wiper element 108 is arranged outside of the path of the print head 102, e.g. as illustrated in
In some examples, the guide rail no may comprise an inclined portion extending at an angle to the Y direction as well as a flat portion extending parallel to the Y direction. In the example of
The maintenance cartridge 200 may for example comprise a spittoon subsystem 202 with a reservoir for receiving material ejected from a print head. In some examples, the spittoon subsystem 202 may also comprise a split roller for transferring ejected material into the reservoir. The maintenance cartridge 200 may further comprise a wiping subsystem 204 with an additional wiper, which may for example be used for wiping a nozzle plate of a print head in a direction perpendicular to the scanning direction. The maintenance cartridge 200 may also comprise a capping subsystem 206 with a cap for covering the nozzle plate of the print head, e.g. while the print head is not used. In some examples, the maintenance cartridge may comprise a plurality of reservoirs, spit rollers, additional wipers, and/or caps, e.g. one each for every print head of the printing device.
A guide rail 110 is arranged on a side face of the maintenance cartridge 200. In some examples, the guide rail 110 may be similar to the guide rail of the maintenance cartridge 102 of
The slot 110-C comprises a flat portion 110-I and an inclined portion 110-II, which together form a main portion of the slot 110-C. In the main portion, the guiding cams 110-A, 110-B may be substantially parallel such that the main portion has a substantially uniform first width perpendicular to the Y-direction and parallel to the side face of the maintenance cartridge 200. The guiding cams 110-A, 110-B may extend parallel to the Y direction in the flat portion 110-I and at an angle to the Y direction in the inclined portion 110-II. In some examples, the inclined portion 110-II may comprise two inclined segments with opposite orientations as illustrated in
In addition, the slot 110-C may comprise an insertion portion 110-III, which may for example be arranged at one end of the guide rail 110 adjacent to the inclined portion 110-II as shown in
In some examples, the print head maintenance assembly 400 of
The wiper assembly 300 comprises a wiper element 108 for wiping a print head. The wiper element 108 may for example comprise or be formed of a flexible material such as a rubber material, e.g. ethylene propylene diene monomer (EPDM) rubber. In some examples, the wiper element 108 may e.g. be a rectangular or trapezoidal plate.
The wiper assembly 300 further comprises a wiper mount 302 that is to removably receive the wiper element 108. In one example, the wiper mount 302 comprises a pair of openings 304 that are to receive a pair of protrusions 306 extending from the wiper element 108, e.g. a pair of protrusions 306 extending parallel to a side surface of the wiper element 108 from a bottom edge/end face of the wiper element 108. The wiper mount 302 may further comprise an opening or recess 308 that is to receive a pin 310. When the pin 310 is arranged in the opening 308, the pin 310 may protrude from the opening 308. The pin 310 may be to engage with a guide rail of a maintenance cartridge, e.g. the guide rail 110 of the maintenance cartridge 200 as detailed below with reference to
The wiper mount 302 is to be mounted or attached to a frame of a print head maintenance assembly and/or of a printing device, e.g. to a wall 312 of a frame as illustrated in
The wiper mount 302 of the wiper assembly 300 is slidably attached to a wall 312 of the frame 402, e.g. as described above with reference to
The printing device 500 further comprises a print head maintenance assembly 504. The print head maintenance assembly 504 may for example be similar to the print head maintenance assembly 100 of
The print head maintenance assembly 504 further comprises a wiper 510 that is attached to a frame 512 of the printing device 500. In some examples, the wiper 510 may be similar to the wiper assembly 106 of
The wiper 510 is movable between an engaged position and a disengaged position, e.g. as illustrated in
For moving the wiper 510, the print head maintenance assembly 504 comprises a positioner 514 that is to move the wiper 510 between the disengaged position and the engaged position depending on the position of the maintenance cartridge 104 perpendicular to the print head path 502, e.g. depending on the position of the maintenance cartridge 104 along the transverse path 508. The positioner 514 may for example comprise a guiding cam 516 and a cam follower 518 that is to engage with the guiding cam 516. The guiding cam 516 may for example be arranged on the maintenance cartridge 104, e.g. on a side face of the maintenance cartridge 104 facing the wall of the frame 512.
In some examples, the guiding cam 516 may be similar to the guide rail of maintenance cartridge in the print head maintenance assembly 100. The guiding cam 516 may e.g. comprise a surface extending along the X and Y directions, wherein the surface may comprise flat portions 516-I and 516-III that are parallel to the Y direction and an inclined portion 516-II that is inclined relative to the Y direction, e.g. similar to the guide rail 110 illustrated
In other examples, the guiding cam 516 may be similar to the guide rail of the maintenance cartridge 200. The guiding cam 516 may for example comprise an upper guiding cam and a lower guiding cam, e.g. similar to the guiding cams 110-A, 110-B in
The cam follower 518 may for example be connected to the wiper 510. The cam follower 518 may e.g. be similar to the pin 310 of the wiper assembly 300 or may be a protrusion extending from the wiper 510, e.g. a protrusion extending along the X direction or the Z direction from a mount of the wiper 510. The wiper 510 may e.g. be attached to the frame 512 such that the cam follower 518 comes in contact with the guiding cam 516 when the maintenance cartridge 104 is in a predetermined range along the transverse path 508, e.g. as detailed below.
In some examples, the positioner 514 may comprise other elements in addition to or instead of the guiding cam 516 and the cam follower 518 to move the wiper 510 between the disengaged position and the engaged position depending on the position of the maintenance cartridge 104 perpendicular to the print head path 502. The positioner 514 may for example comprise a spring (not shown) that is to press the cam follower 518 against the guiding cam 516. In some examples, the positioner 514 may comprise a pivotably mounted lever (not shown) that is engaged with or mechanically coupled to the wiper 510, wherein the maintenance cartridge 104 may come in contact with the lever at a predetermined position along the transverse path 508 and may rotate the lever to move the wiper 510 between the disengaged position and the engaged position when advancing further along the transverse path 508. In another example, the positioner 516 may e.g. comprise a spring and a trigger (not shown) that are to move the wiper 510 between the disengaged position and the engaged position depending on the position of the maintenance cartridge 104 perpendicular to the print head path 502. The spring may be to move the wiper 510 from the disengaged position to the engaged position or vice versa. The trigger may be to release and compress the spring. The trigger may e.g. be a mechanical trigger that is mechanically coupled to the maintenance cartridge 104 or an electromechanical trigger, which may e.g. be triggered by a sensor detecting the position of the maintenance cartridge 104, for example a photoelectric relay. The trigger may e.g. be to release the spring when the maintenance cartridge 104 is in a first position to move the wiper 510 to the engaged position and to release the spring when the maintenance cartridge 104 is in a second position to return the wiper 510 to the disengaged position, e.g. due to gravity and/or a force generated by a second spring. In other examples, the positioner 514 may e.g. comprise a gear drive, a hydraulic system and/or a wire or cord that are to selectively couple the maintenance cartridge 102 to the wiper 510 and to thereby move the wiper 510 depending on the position of the maintenance cartridge 104.
In some examples, the maintenance cartridge 104 may comprise a spittoon subsystem (not shown) with a reservoir that is to receive material ejected from the print head 102. The spittoon subsystem may e.g. be similar to the spittoon subsystem 202 of the maintenance cartridge 200 and may also comprise a spit roller in some examples. The positioner 514 may be to move the wiper 510 to the engaged position when the maintenance cartridge 104 is moved to a spitting position, in which the reservoir is aligned with the print head path 502, i.e. such that the reservoir is located underneath the print head path 502 in the direction of view of
The method 600 comprises, in block 602, moving the maintenance cartridge 104 along a first or Y direction without moving the wiper 510. The maintenance cartridge 104 is moved perpendicular to the print head path 502 of the print head 102, e.g. along the transverse path 508. The maintenance cartridge 104 is moved from a first position to a second position.
In some examples, the wiper 510 may not be mechanically engaged with the maintenance cartridge 104 when the maintenance cartridge 104 is at the first position and/or between the first and second positions. In the context of this disclosure, the wiper 510 not being mechanically engaged with the maintenance cartridge 104 may refer to a situation in which the wiper 510 is not in contact with or coupled to the maintenance cartridge 104 or is in contact with or coupled to the maintenance cartridge 104 in a way that permits moving the maintenance cartridge 104 without moving the wiper 510. Accordingly, when the maintenance cartridge 104 is at the first position and/or between the first and second positions, the cam follower 518 connected to the wiper 510 may e.g. not be in contact with the guiding cam 516 and/or may be in contact with a flat portion of the guiding cam 516, e.g. with the flat portion 516-I. Accordingly, the cam follower 518 may e.g. slide horizontally along the flat portion 516-I when moving the maintenance cartridge 104. No force is applied to the wiper 510 such that the wiper 510 remains in place. The wiper 510 may for example remain in a disengaged position while the maintenance cartridge 104 is moved from the first to the second position. In some examples, the second position may be the position at which the wiper 510 mechanically engages with the maintenance cartridge 104, e.g. as detailed below for block 604. In other examples, the wiper 510 may not be mechanically engaged with the maintenance cartridge 104 when the maintenance cartridge 104 is at the second position.
The method 600 further comprises, at block 604, moving the wiper 510 from a disengaged position to an engaged position. In the disengaged position, the wiper 510 is arranged outside of the print head path 502, e.g. since the wiper 510 is lowered such that the print head 102 cannot come in contact with the wiper 510. In the engaged position, the wiper 510 is arranged in the print head path 502, e.g. since the wiper 510 is raised such that the print head 102 can come in contact with the wiper 510 when moved to a wiping position along the print head path 502 above the wiper 510.
The wiper 510 is moved by mechanically engaging the wiper 510 with the maintenance cartridge 104 and moving the maintenance cartridge 104 along the Y direction from the second position to a wiping position. In the context of this disclosure, mechanically engaging the wiper 510 with the maintenance cartridge 104 is to be understood as mechanically coupling the wiper 510 to the maintenance cartridge 104 such that a motion of the maintenance cartridge 104 may induce a motion of the wiper 510, e.g. due to a force on the cam follower 518 generated by the guiding cam 516, e.g. by the inclined portion 516-II.
In some examples, the wiper 510 may engage with the maintenance cartridge 104 when the maintenance cartridge 104 is at the second position. The second position may e.g. be the position at which the cam follower 518 comes in contact with the inclined portion 516-II. In other examples, the wiper 510 may engage with the maintenance cartridge 104 when the maintenance cartridge 104 is at a position between the second position and the wiping position. When the maintenance cartridge 104 is in the wiping position, the cam follower 518 may for example be in contact with the elevated flat portion 516-III and may e.g. be arranged at the center of the elevated flat portion 516-III. As the maintenance cartridge 104 is moved from the second position to the wiping position, the cam follower 518 may slide along the inclined portion 516-II, thereby pressing the wiper 510 upwards from the disengaged position to the engaged position (cf.
In other examples, the wiper 510 may additionally or alternatively engage with the maintenance cartridge 104 and/or be moved by the maintenance cartridge 104 by other means, e.g. as described above for the positioner 514 of the printing device 500.
The method 600 also comprises, at block 606, moving the print head 102 along the print head path 502 while the wiper 510 is in the engaged position to wipe a nozzle plate of the print head 102 with the wiper 510. For this, the maintenance cartridge 104 may for example be kept in the wiping position, e.g. such that the cam follower 518 is placed at the center of the elevated flat portion 516-III. In some examples, the print head 102 may be moved back and forth across the wiper 510 in block 606.
The method 700 comprises, at block 702, moving the maintenance cartridge 200 along the first or Y direction perpendicular to the print head path 502 of the print head 102 from a first position to a second position without moving the wiper assembly 300, e.g. similar as described above for block 602 of method 600.
The first position may for example be the position in which the maintenance cartridge 200 is depicted in the example of
The method 700 further comprises, at block 704, mechanically engaging the wiper assembly 300 with the maintenance cartridge 200. This may comprise moving the maintenance cartridge 200 along the Y direction in some examples, e.g. past the second position. Mechanically engaging the wiper assembly 300 to the maintenance cartridge 200 may comprise engaging a pin that is attached to the wiper assembly 300, e.g. the pin 310, with a guiding surface that is arranged on a side face of the maintenance cartridge 200 and inclined relative to the Y direction, e.g. a surface of the inclined portion 110-II of the slot 110-C.
In the example of
In some examples, mechanically engaging the wiper assembly 300 with the maintenance cartridge 200 may comprise guiding the pin 310 towards the inclined portion 110-II, e.g. by bringing the pin 310 in contact with an inclined surface of the guiding cams 110-A, 110-B in the insertion portion 110-III. This may allow for reliably capturing the pin 310 in the slot 110-C irrespective of an initial position of the wiper assembly 300.
The method 700 further comprises, at block 706, moving the wiper assembly 300 from the disengaged position to the engaged position, thereby placing the wiper element 108 in the print head path 502. The wiper assembly 300 is moved by moving the maintenance cartridge 200 to the wiping position, e.g. from the second position. The wiping position may e.g. be the position at which the pin 310 is at the highest point of the inclined portion 110-II along the Z direction, e.g. at the center of the inclined portion 110-II as illustrated in
Moving the wiper assembly 300 from the disengaged position to the engaged position may comprise moving the pin 310 along a guiding surface by moving the maintenance cartridge from the second position to the wiping position. When moving the maintenance cartridge 200 in the example of
In block 708, the print head 102 is moved along the print head path 502 while the wiper assembly 300 is in the engaged position to wipe a nozzle plate of the print head 102 with the wiper element 108, e.g. as described above for block 606 of method 600.
The method 700 may further comprise, in block 710, ejecting printing fluid from the print head 102 to a reservoir. The maintenance cartridge 200 may for example comprise a spittoon subsystem such as the spittoon subsystem 202 described above with reference to
In some examples, the maintenance cartridge 200 may comprises a capping subsystem such as the capping subsystem 206 with a cap for covering the print head 102, e.g. a cap for covering a nozzle plate of the print head 102. The method 700 may further comprise, in block 712, moving the maintenance cartridge 200 between the wiping position and a capping position. When the maintenance cartridge 200 is in the capping position, the cap may cover the nozzle plate of the print head 102, e.g. when the print head 102 is at a capping position along the print head path 502. In some examples, the wiper assembly 300 may be in the disengaged position when the maintenance cartridge 200 is in the capping position. The pin 310 may for example be arranged in the flat portion 110-I of the slot 110-C when the maintenance cartridge 200 is in the capping position.
In some examples, block 712 may be executed after blocks 706 and 708 with the maintenance cartridge 200 initially in the wiping position and may comprise moving the maintenance cartridge 200 from the wiping position to the capping position, e.g. after the printing device 500 has finished a print job. In other examples, block 712 may be executed before blocks 706 and 708 with the maintenance cartridge 200 initially in the capping position, e.g. after switching on the printing device 500 or prior to execution of a print job. Accordingly, block 712 may comprise moving the maintenance cartridge 200 from the capping position to the wiping position.
The methods 600 and 700 may also comprise additional elements which are not illustrated in
The methods 600, 700 may be part of a regular maintenance routine of a printing device, which may e.g. be executed when switching on the printing device, at the beginning and/or end of a print job and/or in regular intervals. In some examples, the methods 600, 700 may be executed whenever a new print head is installed in the printing device and/or whenever the printing device was opened or serviced.
Wiping the print head 102 by moving the print head 102 along the print head path 502 across a wiper 510 oriented perpendicular to the print head path 502 may for example reduce the risk of damaging nozzles of the print head 102 and/or the number of damaged nozzles compared to wiping perpendicular to the print head path 502 when wiping off contaminants such as dirt particles. These may e.g. accumulate on the print head 102 during manufacture or transport or when opening or servicing the printing device 500.
The description is not intended to be exhaustive or limiting to any of the examples described above. The print head maintenance assembly, the printing device and the method of cleaning a print head disclosed herein can be implemented in various ways and with many modifications without altering the underlying basic properties.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/023116 | 3/17/2020 | WO |