Information
-
Patent Grant
-
6480216
-
Patent Number
6,480,216
-
Date Filed
Friday, December 22, 200023 years ago
-
Date Issued
Tuesday, November 12, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A print head pressure mechanism is disclosed that maintains uniform pressure between the thermal print head and platen roller regardless of variations in parts precision, and thus prints with uniform print density. The print head pressure mechanism has first and second support shafts disposed at both sides in the direction of a heat element line L1 of the thermal print head, a frame member for supporting the print head, and having first and second contact parts for contacting the first and second support shafts, and an one or more urging unit for pushing the print head to the platen with the urging means operating on the side of the print head opposite the side to which the heat elements are disposed. When the platen is separated from the print head, the platen axis and heat element line L1 of the print head are not parallel to each other. When the platen is in contact with the print head heat elements, and the first support shaft is in contact with the first contact part, the platen axis is substantially parallel to the heat element line L1 of the print head heat elements.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a printer that uses a thermal printing technique, and relates more particularly to a thermal printer having a print head pressure mechanism for pressing a thermal print head against a platen roller.
2. Description of the Related Art
A print head pressure mechanism
100
according to the related art is shown in FIGS.
8
(
a
) and
8
(
b
). This print head pressure mechanism
100
has a thermal print head
101
, platen roller
102
, and compression springs
109
, comprised such that the compression springs
109
push the thermal print head
101
against the platen roller
102
for printing.
The heat elements of the thermal print head
101
are disposed on a ceramic substrate having a driver IC mounted thereon. The ceramic substrate is supported on a head support base
103
, which functions as a heat radiator. The head support base
103
is basically rectangular with support shafts
104
,
105
disposed coaxially to each other in the longitudinal direction of the head support base
103
. The thermal print head
101
is supported by these support shafts
104
,
105
so that it can pivot relative to the printer body
106
.
An axle
108
passes longitudinally through platen roller
102
. The axle
108
is rotationally supported by printer body
106
with the axle
108
parallel to the longitudinal axis of the support shafts
104
,
105
of head support base
103
.
A plurality of compression springs
109
push against the back (that is, the side opposite the side supporting the ceramic substrate) of thermal print head
101
, urging the thermal print head
101
in the direction of the platen roller so that pressure will be evenly applied along the contact line between thermal print head
101
and platen roller
102
.
SUMMARY OF THE INVENTION
A problem with a print head pressure mechanism
100
according to the related art as described above is that the relationship between the longitudinal axis of the head support base
103
and the longitudinal axis of the platen roller
102
deviates from the expected parallel relationship due, for example, to variations in the manufacturing precision of various parts. This means that the pressure between the thermal print head
101
and platen roller
102
is not actually uniform. A uniform print density can therefore not be achieved.
It is an object of the present invention to overcome the aforementioned problem of the prior art, and to provide a thermal printer having a print head pressure mechanism that can maintain uniform pressure between the thermal print head and the platen roller without being affected by variations in component precision, and which can therefore print with uniform print density.
To achieve this and other objects, a print head pressure mechanism according to the present invention has a platen roller with a platen shaft extending longitudinally therethrough so that the platen rotates around the platen shaft; a print head support having a thermal print head of a length able to print using a thermal printing method to a recording medium held between the print head support and the platen roller, and a support shaft parallel to the thermal print head, the print head support being movable along a specific path pivoting on the support shaft at one end; and a pressure member disposed at a particular position on the side opposite the thermal print head side of the print head support.
Because one end of the print head support is held fixed at one end of the support shaft while the other end of the support shaft is moved to alignment with the platen roller, the thermal print head of the print head support can contact the platen roller uniformly regardless of the positioning precision of the platen roller.
If the pressure member is positioned so that pressure is applied evenly to the contact parts of the platen roller and the thermal print head of the print head support, the thermal print head can be held uniformly against the recording medium. Printing with uniform print density is therefore possible regardless of variations in parts precision.
Further, the print head pressure mechanism includes a positioning member for positioning the one end of the support shaft of the print head support, and a guide member for guiding along a specific path the other end of the support shaft of the print head support. The print head support is reliably guided through a specific path to the platen roller.
Further, the pressure member is disposed with a pressure working point on a line offset by a distance to the support shaft side of the print head support from the contact line between the thermal print head and platen roller, and distributed equally with respect to a specific reference point on said line. This configuration assures that uniform pressure is applied to the contact line between the thermal print head and platen roller.
Further, the pressure member is disposed offset by a distance from the position determined relative to the specific reference point.
The shift in the working point of the load from the pressure member during actual printing can be obtained by computer analysis using various external factors contributing to the shift. By offsetting the positions of the pressure members the distance determined by this computer analysis from the position of static balance, which is achieved by positioning the pressure member as described above according to the present invention, a so-called dynamic balance can be achieved during printing.
A printer according to the present invention has a printer body capable of holding a recording medium; and a positioning support member for disposing a print head pressure mechanism according to the present invention inside the printer body for printing to the recording medium, the positioning support member being disposed to the platen roller drive side of the printer body.
Preferably in this case, the printer has a printer cover that opens and closes to the printer body. The platen roller of the print head pressure mechanism is disposed on the printer cover so that the platen roller approaches and separates from the thermal print head in conjunction with printer cover opening and closing.
It is therefore possible for the present invention to provide a printer that can print to a recording medium with uniform print density regardless of variations in parts precision.
Other objects and attainments together with a fuller understanding of the invention will become apparent and appreciated by referring to the following description and claims taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an perspective view of a printer according to an embodiment of the present invention;
FIG. 2
is a side view from the drive side of the printer shown in
FIG. 1
;
FIG. 3
is a side view from the non-drive side of the printer shown in
FIG. 1
;
FIG. 4
is a section view from the drive side of the printer shown in
FIG. 1
;
FIG.
5
(
a
) is a side view from the drive side of the print head pressure mechanism in the printer shown in
FIG. 1
, and
FIG.
5
(
b
) is a side view from the non-drive side of the print head pressure mechanism in the printer shown in
FIG. 1
;
FIG.
6
(
a
) is a view of the print head pressure mechanism shown in FIG.
5
(
a
) in the direction of arrow A in FIG.
5
(
a
), and
FIG.
6
(
b
) is a view in the direction of arrow B in FIG.
5
(
a
);
FIG.
7
(
a
)-
1
is a side view from the drive side, and FIG.
7
(
a
)-
2
is a top view, of print head pressure mechanism shown in FIGS.
5
(
a
) and
5
(
b
), FIG.
7
(
b
) is a side view from the drive side of the print head pressure mechanism shown in FIGS.
5
(
a
) and
5
(
b
), and FIG.
7
(
c
) schematically illustrates the determination of the point of compression spring action in the print head pressure mechanism; and
FIGS.
8
(
a
) and
8
(
b
) show a print head pressure mechanism according to the related art.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The preferred embodiments of a printer comprising a print head pressure mechanism according to the present invention are described below with reference to the accompanying figures.
First Embodiment
FIG. 1
is a perspective view of the basic internal configuration of a printer according to an embodiment of the present invention. The printer
1
has a pair of frame members
2
(
2
a
,
2
b
), which are basically rectangular in shape, typically made from metal, and disposed substantially parallel to each other. A drive unit
90
which drives a platen roller
50
(described in further detail below) is disposed on one side of the printer, referred to as “the drive side”, while the other side of the printer is referred to as the “non-drive side”. The frame member
2
a
is disposed on the drive side of the printer and is referred to as the drive side frame member, while the frame member
2
b
is disposed on the non-drive side and is referred to as the non-drive side frame member.
A roll paper holder
3
is provided at the back of the frame members
2
. The roll paper holder
3
is typically molded from resin, for example, to form a box-like shape suitable for holding a roll of paper.
The frame members
2
and roll paper holder
3
together form printer case
7
that constitute the framework of printer
1
.
A cover
4
is disposed at the back end of roll paper holder
3
so that it can open and close to frame members
2
and roll paper holder
3
. The cover
4
is large enough to cover part of frame members
2
and roll paper holder
3
.
FIG. 4
is a section view of the printer from the side of drive-side frame member
2
a
. The printer
1
has a print head pressure mechanism
20
, which consists of print head support
30
to which a thermal print head
40
is disposed, platen roller
50
, and urging unit (such as a spring unit)
60
.
FIGS.
6
(
a
) and
6
(
b
) show the main parts of the print head pressure mechanism
20
, FIG.
6
(
a
) being a top view and FIG.
6
(
b
) being a front view. The print head support
30
is a thin, substantially rectangular body made from aluminum or other suitable material.
A head surface
41
having a plurality of heat elements disposed thereon in a line is formed on one end of the print head support
30
. This line of heat elements is referred to below as heat element line L
1
. Support shafts
31
a
and
31
b
are disposed on another end of print head support
30
with the line through the support shafts
31
a
and
31
b
parallel to heat element line L
1
. The line through the support shafts is referred to below as support shaft line L
2
. The thermal print head
40
is thus pivotally supported to frame members
2
by way of intervening support shafts
31
a
and
31
b.
FIGS.
5
(
a
) and
5
(
b
) are side views of the frame members
2
. FIG.
5
(
a
) shows the frame members
2
from the drive-side frame member
2
a
side, and FIG.
5
(
b
) from the frame member
2
b
on the non-drive side. A positioning channel
5
(positioning member) for supporting support shaft
31
a
of the print head support
30
is defined in drive-side frame member
2
a
, and a guide channel
6
(guide member) is defined the non-drive side frame member
2
b.
As shown in FIG.
5
(
a
), the positioning channel
5
is the substantially horizontal part (extending in a direction substantially perpendicular to the axis of the platen shaft
51
, which is further described below) of the substantially L-shaped channel formed from the top to about the middle of drive-side frame member
2
a
. The positioning channel
5
is slightly wider than the outside diameter of support shaft
31
a
of print head support
30
, and consists of guide edges
5
a
and
5
b
for guiding support shaft
31
a therebetween to the back, and an end portion (an end edge)
5
c
for contacting and stopping further movement of the support shaft
31
a
beyond the inside end of the guide edges
5
a
and
5
b
. The end edge
5
c
determines the relative positions of the thermal print head
40
and platen roller
50
, in the direction the former is pressed against the latter, at one end in the axial direction of the platen roller.
As shown in FIG.
5
(
b
), the guide channel
6
is formed in the non-drive side frame member
2
b
substantially symmetrically to positioning channel
5
. The guide channel
6
thus has guide edges
6
a
and
6
b
formed identically to the guide edges
5
a
and
5
b
of positioning channel
5
, and an end portion (an end edge)
6
c
that is formed farther back than end edge
5
c
of positioning channel
5
. That is, when viewed in a direction parallel to the platen axis, the end edges
5
c
and
6
c
do not overlap each other. Rather, the end edge
6
c
extends further toward the platen roller side.
The thermal print head
40
is thus supported on frame members
2
by fitting the support shafts
31
a
and
31
b
of print head support
30
into the positioning channel
5
and guide channel
6
of the frame members
2
.
The print head support
30
is circularly movable about support shaft line L
2
by way of support shafts
31
a
and
31
b
, and the support shafts
31
a
and
31
b
can move inside positioning channel
5
and guide channel
6
.
As shown in
FIG. 4
, platen roller
50
of print head pressure mechanism
20
is rotatably mounted on the front end of cover
4
by means of the platen shaft
51
. The platen shaft
51
is disposed parallel to a line that is perpendicular to the frame members
2
and is kept substantially parallel to that line when the cover is moved between its open and closed positions. When the cover
4
is closed, platen roller
50
contacts the head surface
41
of thermal print head
40
in conjunction with movement of the print head support
30
.
The urging unit (spring unit)
60
of print head pressure mechanism
20
is disposed in front of the positioning channel
5
and guide channel
6
in frame members
2
, and comprises an urging member such as a compression spring
61
, spring support
62
, and spring mount
63
.
The compression spring
61
can use a specific number of spring elements each formed with the same compression force. Two spring elements are used in this preferred embodiment of the invention. The spring support
62
supports the compression spring
61
projecting therefrom at a specific location. The spring mount
63
is fastened to frame members
2
so that the spring support
62
is freely removable. The spring unit
60
is configured so that the seat of compression spring
61
contacts a specific position further described below at the back of print head support
30
(that is, the side thereof opposite head surface
41
).
The position where compression spring
61
contacts print head support
30
, that is, the working point of force from the compression spring, is further described below with reference to FIGS.
7
(
a
)-(
c
). It should be noted that in FIGS.
7
(
a
)-(
c
), capital letters are used to indicate lines, and lowercase letters are used in reference to the length of a line.
With reference to FIG.
7
(
c
), the following elements are first defined as follows to obtain the position contacted by compression spring
61
. The point of contact between support shaft
31
a
of print head support
30
and end edge
5
c
of positioning channel
5
in drive-side frame member
2
a
is reference point P
1
, and the line of contact between head surface
41
of thermal print head
40
and platen roller
50
is print line L
3
(which substantially coincide with heat element line L
1
).
The scalene triangle of which the vertices are reference point P
1
, end point P
2
of print line L
3
on the same end thereof as reference point P
1
, and end point P
3
at the other end of the print line L
3
, is defined as the working triangle T. Working line L
4
is a line parallel to print line L
3
offset distance d
1
toward reference point P
1
. The intersection between working line L
4
and the line L
01
connecting the center of gravity G of working triangle T and reference point P
1
(that is, the line (median) connecting reference point P
1
and the center of the line segment L
3
) is reference point (or the working point) P
4
.
By putting the working point of the compression spring on line L
01
, support shaft
31
a
of thermal print head
40
will not separate from end edge
5
c
of positioning channel
5
, and a load can be evenly applied to print line L
3
. In other words, the thermal print head can be pressed evenly against the platen roller.
Those of ordinary skill in the related art will recognize that that one or a plurality of compression springs can be used. If a plurality of springs is used, it is only necessary to position the springs so that the combined force of all springs acts on line L
01
. A plurality of springs is preferably used because in an actual printer product load variations occur easily when only one compression spring is used due to variations in the stiffness of the printing medium and reaction from the gears driving the platen roller.
Moreover, the working point of the springs is preferably disposed at a position on line L
01
closer to print line L
3
than to reference point P
1
. This is because if the working point is nearer to reference point P
1
, load variations resulting from, for example, variations in parts precision among various printers will be increased along the print line L
3
because of the lever principle. Furthermore, the print head load, that is, the pressure of the print head pressed against the platen roller, is determined by the load and the position of the load working on line L
01
.
Two compression springs
61
(
61
a
,
61
b
), each having the same compressive force, are used in the following description. The first compression spring
61
a
and the second compression spring
61
b
contact the thermal print head
40
at working points F
1
and F
2
on working line L
4
inside working triangle T. More specifically, working point F
1
of first compression spring
61
a
is between reference point P
4
and intersection P
5
of line P
1
P
2
and working line L
4
. That is, the length x
1
from foot of perpendicular P
6
(which is the intersection of an extension of working line L
4
and a line perpendicular to the line L
4
and passing reference point P
1
) to working point F
1
is greater than line segment P
6
P
5
and shorter than line segment P
6
P
4
. This is because support shaft
31
a
of thermal print head
40
separates from end edge
5
c
of positioning channel
5
when the length x
1
becomes longer than line segment P
6
P
4
.
The working point F
2
of second compression spring
61
b
is set so that length x
2
from foot of perpendicular P
6
to working point F
2
is equal to length x
1
plus twice the distance d
2
between working point F
1
and reference point P
4
(x
2
=x
1
+2*d
2
). This means that the combined force of the two compression springs
61
a
and
61
b
acts at reference point P
4
of line L
01
.
Based on the above-described positions, the moment M around foot of perpendicular P
6
can be calculated from the following equation where force f is the compressive load of the compression springs
61
a
and
61
b.
M=f*x
1
+f*x
2=2
*f
*(
x
1
+d
2
)
From the right side 2*f*(x
1
+d
2
) in this equation, we know the moment M around foot of perpendicular P
6
when the combined force of compression springs
61
a
and
61
b
(2*f) operates on reference point P
4
.
The compression springs
61
a
and
61
b
are thus disposed to produce a uniform load on working line L
4
in working triangle T, and positioned to produce a uniform load along print line L
3
. In this case, because working line L
4
is offset from print line L
3
toward reference point P
1
, support shaft
31
a
on the drive side of print head support
30
will not separate from end edge
5
c
of positioning channel
5
in drive-side frame member
2
a
at reference point P
1
. Furthermore, offset d
1
can be chosen as needed according to variations in parts precision, for example.
As shown in FIG.
1
and
FIG. 2
, drive motor
91
of the drive unit
90
is disposed at the front bottom of drive-side frame member
2
a
with a drive gear
92
fixed to drive shaft
91
a
disposed on the outside of drive-side frame member
2
a
. A first intermediate gear
93
for engaging drive gear
92
of drive motor
91
, and a second intermediate gear
94
meshing with the first intermediate gear
93
, are further disposed to drive-side frame member
2
a.
A platen gear
52
is fixed to the drive-side end of platen shaft
51
of platen roller
50
. When the cover
4
is closed, this platen gear
52
meshes with second intermediate gear
94
so that power from drive motor
91
is transferred to turn the platen roller
50
.
Thus, when cover
4
is open, the pressure from compression springs
61
a
and
61
b
on print head support
30
causes drive-side support shaft
31
a
to contact end edge
5
c
of positioning channel
5
, and the other support shaft
31
b
to contact bottom edge
6
c
of guide channel
6
. The other support shaft
31
b
on the non-drive side of print head support
30
is thus positioned more to the back of printer
1
than drive-side support shaft
31
a
. In this stage, the support shaft line L
2
is not parallel to platen shaft
51
. In other words, heating element line L
1
intersects the projection of the axis of platen shaft
51
onto a reference plane defined by the heating element line L
1
and the axis of platen shaft
51
when platen roller
50
contacts print head
40
(via a recording medium, if any).
When cover
4
is closed, platen roller
50
moves in the direction of thermal print head
40
of printer frame member
2
in conjunction with cover
4
movement, and platen roller
50
contacts a part of the head surface
41
near its non-drive side. Then, as platen roller
50
pushes the non-drive side part of print head support
30
forward, the contact with the head surface
41
gradually extends to the drive side. In this case, print head support
30
is held with drive-side support shaft
31
a
pressed by compression springs
61
a
and
61
b
to guide edge
5
a
of positioning channel
5
in drive-side frame member
2
a
, and the non-drive side support shaft
31
b
is separated from bottom edge
6
c
of guide channel
6
and moving along guide edges
6
a
and
6
b
. As head surface
41
slides across platen roller
50
in conjunction with this movement of print head support
30
, heat element line L
1
on the head surface
41
of thermal print head
40
approaches a position that is parallel to platen shaft
51
of platen roller
50
. This means that the support line L
2
is moveable in a plane which is substantially parallel to the reference plane defined above. When cover
4
is then completely closed and platen roller
50
movement stops, print head support
30
stops with the heat element line L
1
of head surface
41
aligned with a surface of the platen roller
50
. The thermal print head
40
thus evenly contacts the platen roller
50
, forming print line L
3
of the aforementioned working triangle T. In this state, lines L
1
and L
3
coincide, at least substantially (in practice, the print line L
3
will not be a true line but have a finite width and, thus, an area in fact. Depending on the pressure and the material of the platen, the print head elastically flattens the contacted portion of the platen roller more or less so that the width of the print line is greater or smaller. The more the print head flattens the platen roller, the more the heating element line may be displaced from the perpendicular on the head surface that passes through the axis of the platen roller; in other words, the heating element line does not necessarily coincide with the center line of the contact area.
In other words, print head support
30
moves in a circularly fashion around support shaft line L
2
in conjunction with the movement of platen roller
50
, and the non-drive side support shaft
31
b
turns horizontally about reference point PI of drive-side support shaft
31
a
, until support shaft line L
2
is positioned parallel to platen shaft
51
.
The pressure along print line L
3
is uniform because compression springs
61
are positioned with reference to working triangle T as described above. Paper or other recording medium held between thermal print head
40
and platen roller
50
is transported by the rotation of platen roller
50
, and is printed on along print line L
3
. Good print quality can also be assured because the uniform pressure applied along print line L
3
holds the recording medium in uniform contact with the heat elements of the thermal print head
40
positioned along the print line L
3
.
Because the support shaft
31
b
on the non-drive side is moved to align with platen roller
50
with drive-side support shaft
31
a
of print head support
30
fixed in position to platen roller
50
, a print head pressure mechanism according to the present invention can hold the head surface
41
of thermal print head
40
on print head support
30
evenly in contact with platen roller
50
irrespective of the position of support shaft line L
2
of print head support
30
relative to the frame members
2
, and platen roller
50
to heat element line L
1
of thermal print head
40
. It is therefore also possible to print to the recording medium with uniform print density regardless of any variation in parts precision.
Furthermore, using two compression springs
61
as in the preferred embodiment of our invention described above has the advantage of being able to easily restore uniform pressure along print line L
3
if a change in the load along print line L
3
occurs when, for example, the paper is inserted between platen roller
50
and thermal print head
40
.
Moreover, because positioning channel
5
is on the same side as the platen roller
50
drive unit
90
, the positioning channel
5
and second intermediate gear
94
that meshes with platen gear
52
can be easily positioned relative to each other with good precision in the same drive-side frame member
2
a
. As a result, reference point P
1
of print head support
30
can be accurately positioned relative to the platen roller
50
.
Second Embodiment
A second embodiment of a printer having a print head pressure mechanism according to the present invention is described next. This embodiment differs from the first embodiment in that the compression springs
61
a
and
61
b
contact the back of print head support
30
at a different location.
More specifically, the contact positions of the compression springs
61
a
and
61
b
(i.e., working points F
1
and F
2
) are shifted a small compensation distance (such as approximately 1 mm) along working line L
4
toward the drive side from the positions determined as described in the first embodiment above.
This is to compensate for the shift that was found to occur during printing in actual printer products using the print head pressure mechanism of our invention. More specifically, printing tests showed that the working points F
1
and F
2
of compression springs
61
a
and
61
b
shift slightly to the other side when printing. Shifting the contact positions of the compression springs
61
a
and
61
b
as in this embodiment compensates for this.
Furthermore, this compensation distance can also be obtained by computer analysis using as parameters such external factors contributing to this offset in working points F
1
and F
2
as friction of the recording medium on the thermal print head
40
during printing, the thickness of print head support
30
, temperature of the heat elements of thermal print head
40
, and the rubber hardness of the platen roller
50
. Computer analysis also showed it is only necessary to shift the working points F
1
and F
2
one millimeter toward the drive side.
By thus shifting the contact positions of the compression springs
61
a
and
61
b
a specific distance from the position of static balance obtained as described in the first embodiment, a print head pressure mechanism according to this second embodiment of the invention can achieve a so-called dynamic balance whereby the working point of the combined forces F
1
and F
2
acts on reference point P
4
even if the respective working points F
1
and F
2
of the compression springs
61
a
and
61
b
shift during printing, for example.
It is therefore possible to achieve a printer
1
capable of maintaining uniform printing density under a variety of conditions by appropriately setting the parameters used to obtain this compensation value.
This is particularly beneficial when the spring support
62
is mounted removably to the spring mount
63
as described in the first embodiment with reference to
FIG. 4
because spring supports having compression springs
61
designed to plural compensation values can be prepared for quickly adapting the print head pressure mechanism to various situations.
The exemplary embodiments described above can be varied in many ways without departing from the scope of the accompanying claims. For example, two compression springs each producing the same load are positioned equidistant to reference point P
4
in the above embodiments, but it is also possible to use compression springs producing different loads. In this case it is only necessary to determine the distance from reference point P
4
according to the load ratio of the springs. For example, if spring
61
applies a load f and spring
61
b
applies load 2*f, the distance d
2
and d
3
from reference point P
4
for these respective loads is d
2
=2*d
3
.
Furthermore, while the above preferred embodiments of the invention are described using two compression springs
61
, the invention shall not be so limited as it is also possible to use only one or three or more compression springs
61
. If there is only one compression spring
61
, the compression spring
61
is positioned so that the working point thereof is offset to the drive side from reference point P
4
as shown in FIG.
7
(
c
). This assures that even if a load change occurs along print line L
3
, the drive-side support shaft
31
a
of print head support
30
can be held firmly in contact with end edge
5
c
of positioning channel
5
.
On the other hand, if three or more compression springs
61
are used, the compression springs
61
must be positioned so that the sum of the moments around P
6
of the spring force is equal to the moment around P
6
of the combined forces acting on reference point P
4
. In other words, the working point of the combined force must be positioned on the median.
While in the above embodiments both support shafts
31
a
and
31
b
are disposed to the print head support
30
, and positioning channel
5
and guide channel
6
are disposed to the frame members
2
a
and
2
b
, the positioning channel and guide channel can alternatively be disposed to the print head support
30
, and the support shafts to the frame members
2
a
,
2
b.
The present invention provides a print head pressure mechanism that can assure uniform pressure between the thermal print head and platen roller without being affected by variations in parts precision, and that can therefore print with uniform print density. The present invention also provides a printer equipped with the print head pressure mechanism of our invention.
Claims
- 1. A print head pressure mechanism comprising:a print head support having a print head disposed on a surface thereof, the print head having a plurality of heat elements arranged along a heat element line, the print head support including first and second support sections disposed respectively at first and second sides thereof; a platen moveably disposed adjacent the print head support and facing the surface of the print head support where the print head with the heat elements are disposed, the platen defining a platen axis; first and second frame members for respectively supporting the first and second support sections; and at least one urging unit for urging the print head support toward the platen; wherein the first and second support sections are supported by the first and second frame members such that the platen axis and the heat elements line are non-parallel to each other when the platen is not in contact with the print head support, and are substantially parallel to each other when the platen is in contact with the print head support.
- 2. The print head pressure mechanism of claim 1, wherein the first and second frame members include respective first and second guide members for guiding the first and second support seconds in a direction substantially perpendicular to the platen axis.
- 3. The print head pressure mechanism of claim 2, wherein each of the first and second guide members has an end portion for respectively contacting and stopping further movement of the first and second support sections, and wherein when the first and second support sections contact the respective end portions, a line defined by the first and second support sections is non-parallel to the platen axis.
- 4. The print head pressure mechanism of claim 1, wherein the at least one urging unit exerts a combined force on the print head support at a working point, the working point being positioned near a line segment connecting a point of contact of the first support section and the first frame member, and the midpoint of a contact line between the print head support and the platen.
- 5. The print head pressure mechanism of claim 4, wherein the working point is positioned on the line segment.
- 6. The print head pressure mechanism of claim 4, wherein the working point is offset from the line segment toward the first frame member.
- 7. The print head pressure mechanism of claim 4, wherein the working point is positioned closer to the midpoint of the contact line than to the point of contact of the first support section.
- 8. A thermal line printer comprising a print head pressure mechanism of claim 1.
- 9. The thermal line printer of claim 8, further comprising a drive mechanism for driving the platen, the drive mechanism being disposed closer to the first frame member.
- 10. The thermal line printer of claim 8, further comprising a printer body and a cover pivotally attached to the body, wherein the platen is attached to the cover and is moveable between a first position when the cover is open and a second position when the cover is closed, wherein the platen is in contact with the heat elements of the print head on the print head support in the first position and is no in contact with the heat elements in the second position.
- 11. A print head pressure mechanism comprising:a print head support having a print head with a plurality of heat elements, the print head support including first and second support sections disposed respectively at first and second sides thereof; a platen moveably disposed adjacent the print head support, the platen defining a platen axis; and first and second frame members for respectively supporting the first and second support sections, the first and second frame members including respective first and second guide members for guiding the first and second support sections in a direction substantially perpendicular to the platen axis, each of the first and second guide members having an end portion for contacting and stopping further movement of the respective support sections, and wherein when viewed from a direction parallel to the platen axis, the end portions of the first and second guide members do not overlap with each other.
- 12. The print head pressure mechanism of claim 11, further comprising at least one urging unit exerting a combined force on the print head support at a working point to urge the print head support toward the platen, the working point being positioned near a line segment connecting a point of contact of the first support section and the first frame member, and the midpoint of a contact line between the print head support and the platen.
- 13. The print head pressure mechanism of claim 12, wherein the working point is positioned on the line segment.
- 14. The print head pressure mechanism of claim 12, wherein the working point is offset from the line segment toward the first frame member.
- 15. The print head pressure mechanism of claim 12, wherein the working point is positioned closer to the midpoint of the contact line than to the point of contact of the first support section.
- 16. A print head pressure mechanism comprising:a frame having third and fourth supports provided on a first and a second frame side, respectively; a print head support having first and second opposite sides with a print head on said first side, and having first and second support on opposite third and fourth sides, respectively, the print head having a plurality of heating elements arranged on a first line, said first and second supports defining a pivot axis parallel to said first line and cooperating with the third and fourth supports, respectively, to pivotally support the print head support in the frame; a platen supported in said frame so as to be movable relative to the frame between a first and a second position, the first and second positions of the platen being substantially parallel to each other; and urging unit for urging the print head support toward the platen around said pivot axis, the urging unit exerting pressure onto said second side of the print head support, wherein in its first position, the platen faces said heating elements and applies a reaction force onto said first side of the print head support, a platen axis of the platen being parallel to said first line and defining together with said first line a reference plane, and in its second position, the platen is separated from the print head support and the projection of said platen axis onto said reference plane intersects said first line, and wherein one of said first and third support comprises a first shaft portion and the other of said first and third support comprises a first opening for receiving the first shaft portion, and one of said second and fourth support comprises a second shaft portion and the other of said second and fourth support comprises a second opening for receiving the second shaft portion, said second opening having an end edge, at least said second shaft portion being linearly moveable in said second opening such that said pivot axis is movable in a plane substantially parallel to said reference plane, said second shaft portion being urged in response to said pressure into contact with said end edge of said second opening in said second position of said platen, and being separated from said end edge in said first position of said platen as a result of said reaction force.
- 17. The print head pressure mechanism of claim 16, wherein each of said openings comprises a guide channel having two opposite guide edges substantially in parallel to said reference plane to guide said first and second shaft portions, respectively, therebetween, and said first opening having an end edge substantially perpendicular to said guide edges, said first shaft portion being kept in contact with the end edge of said first opening in said first and second positions of said platen.
- 18. The print head pressure mechanism of claim 17, wherein the urging unit comprises one or more flexible bodies, and a working point of a combined force of said one or more flexible bodies on said print head support is positioned on or near a second line connecting a contact point between said first shaft portion and said end edge of said first opening and the midpoint of a line of contact between the platen and the print head support in said first position of the platen.
- 19. The print head pressure mechanism of claim 18, wherein the working point is offset from said second line, in a direction substantially parallel to said first line, toward the side of said contact point.
- 20. The print head pressure mechanism of claim 18, wherein the working point is positioned closer to said first line than to said contact point.
Priority Claims (1)
Number |
Date |
Country |
Kind |
12-017612 |
Jan 2000 |
JP |
|
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Number |
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Date |
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4750880 |
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Jun 1988 |
A |
5697714 |
Onuki et al. |
Dec 1997 |
A |
5746520 |
Kohira |
May 1998 |
A |
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