Embodiments herein generally relate to electrostatographic image reproduction machines (e.g., electrostatographic printers, copiers or the like) and, more particularly, to embodiments of print media cleaning system and an associated print media cleaning method for use in conjunction with an electrostatographic image reproduction machine.
In electrostatographic image reproduction machines (e.g., electrostatographic printers, copiers or other the like), a toner image is usually fused onto a print media sheet (e.g., a sheet of paper) by a fuser. Specifically, a typical electrostatographic image reproduction machine imparts a toner image onto a print media sheet and then passes the print media sheet through a fuser. The fuser applies heat and pressure in order to fuse (i.e., fix) the toner particles forming the toner image onto the print media sheet. Oftentimes, during this fusing process, toner particles may transfer onto the fuser and, thereby onto other parts of the printer or onto subsequently printed print media sheets. This offset of toner particles can be inhibited or prevented by applying a thin film of fuser oil (e.g., silicon oil) onto the surface of the fuser. Unfortunately, such fuser oil tends to transfer to print media sheets during fusing and can interfere with subsequent finishing processes. For example, fuser oil on the surface of and/or absorbed by a flexible preprinted book cover (i.e., a preprinted book jacket) can prevent adequate glue or tape adhesion during a subsequent book covering and binding process (e.g., a perfect binding process or tape binding process).
In view of the foregoing disclosed herein are embodiments of a print media cleaning system and an associated print media cleaning method. The embodiments can incorporate a cleaning roller that contacts a portion of a print media sheet passing through a sheet transport path and rotates in order to clean that portion with a cleaning fluid. For example, such a cleaning roller can be used to clean a spine section of a flexible preprinted book cover, after fusing and prior to binding, in order to remove fuser oil from the spine section of the book cover and, thereby to ensure adequate glue or tape adhesion during binding. A positioning device can move the cleaning roller between standby, cleaning fluid receiving and cleaning positions. Timing of cleaning roller movement, particularly into the cleaning position, can be controlled using a leading edge sensor to ensure proper positioning of the cleaning roller with respect to the print media sheet during cleaning. Optionally, a cleaning fluid dispenser can evenly saturate the cleaning roller with a predetermined amount of the cleaning fluid, when the cleaning roller is in the cleaning fluid receiving position. Also, optionally, a retractable shutter can block an opening in a sheet transport path guard, when the cleaning roller is in the standby or cleaning fluid receiving positions, and can retract, as the cleaning roller moves through the opening into the cleaning position.
More particularly, disclosed herein are embodiments of a print media cleaning system. The cleaning system embodiments can comprise at least a leading edge sensor, a moveable cleaning roller and a positioning device for the movable cleaning roller. In each of the embodiments, the leading edge sensor can sense a leading edge of a print media sheet, having a first length, as the print media sheet is transported along a sheet transport path. The positioning device can be operatively connected to the cleaning roller and can be configured such that, a predetermined time period after the leading edge of the print media sheet is sensed by the sensor, it moves the cleaning roller from a standby position to a cleaning position immediately adjacent to the print media sheet. The specific portion can optionally traverse the width of the print media sheet, but has a second length that is less than the first length of the print media sheet.
Once in the cleaning position, the cleaning roller, which has an outside surface covered with an absorbent material essentially evenly saturated with a predetermined amount of cleaning fluid, can traverse the width of the print media sheet and can rotate so as to clean the specific portion of the print media sheet with the cleaning fluid. In one exemplary embodiment, the print media sheet can comprise a flexible preprinted book cover (i.e., a preprinted book jacket) and, when the cleaning roller is in the cleaning position, it can clean the spine section (i.e., the center portion) of that book cover in order to ensure adequate glue or tape adhesion during binding. It should be noted, at the point of contact between the cleaning roller and the print media sheet on a first side of the sheet transport path, the direction of rotation of the cleaning roller should be opposite the direction of travel of the print media sheet along the sheet transport path so as to optimize the cleaning process. When the cleaning process is complete, the positioning device can move the cleaning roller back to the standby position.
The cleaning system can also, optionally, comprise a backer roller that forms a cleaning nip in conjunction with the cleaning roller, when the cleaning roller is in the cleaning position. Specifically, the cleaning roller can be located on the first side of the sheet transport path and the backer roller can be located on a second side of the sheet transport path opposite the first side such that, when the cleaning roller is in the cleaning position, the cleaning roller and the backer roller can form a cleaning nip through which the print media sheet passes. It should be noted that, at the point of contact between the backer roller and the print media sheet on the second side of the sheet transport path, the direction of rotation of the backer roller should be with (i.e., the same as) the direction of travel of the print media sheet in order to inhibit sheet binding as the cleaning roller rotates against the direction of travel of the print media sheet.
An exemplary positioning device that can be incorporated into the cleaning system for moving the cleaning roller can comprise a positioning cam that is fixed to an axle and that has a profile with a notch. The positioning device can further comprise a cam follower having a first end, a second end opposite the first end, and a pivot point between the first end and the second end. A biasing member can be operatively connected to the cam follower at the first end, the positioning cam can be operatively connected to the cam follower adjacent to the biasing member, and the cleaning roller can be operatively connected to the cam follower at the second end. These positioning device components can be configured such that, during rotation of the axle and, thereby during rotation of the positioning cam, the positioning cam engages the first end of the cam follower and causes the cam follower to pivot about the pivot point so as to move the cleaning roller between various positions (e.g., a standby position, a cleaning position and, optionally, a cleaning fluid receiving position, as discussed in greater detail below). These positioning device components can further be configured such that, during rotation of the axle and, thereby during rotation of the cam follower, the biasing member forces the first end of the cam follower against the positioning cam until the notch is aligned vertically above the axle adjacent to the first end of the cam follower and the cleaning roller is in the cleaning position, at which time the biasing member disengages the first end of the cam follower from the positioning cam and forces the cleaning roller against the backer roller.
The cleaning system can also, optionally, comprise a cleaning fluid dispenser. In this case the positioning device can be configured to move the cleaning roller between the standby position, a cleaning fluid receiving position and the cleaning position. Specifically, the positioning device can move the cleaning roller from the standby position to the cleaning fluid receiving position immediately adjacent to the cleaning fluid dispenser. Once in the cleaning fluid receiving position, the cleaning roller can rotate to receive cleaning fluid dispensed by the cleaning fluid dispenser and, particularly, so that the absorbent material covering the outside surface of the cleaning roller is evenly saturated with a predetermined amount of the cleaning fluid. It should be noted that the cleaning roller can be configured to rotate at a first speed in the cleaning fluid receiving position (i.e., a slower speed optimal for receiving the cleaning fluid) and at a second speed greater than the first speed in the cleaning position (i.e., a faster speed optimal for scrubbing the print media sheet). When the cleaning fluid receiving process is complete, the positioning device can move the cleaning roller back to the standby position.
An exemplary cleaning fluid dispenser that can be incorporated into the cleaning system can comprise a cleaning fluid reservoir, a wick and a cleaning fluid metering roller. Specifically, the cleaning fluid reservoir can contain a supply of the cleaning fluid. The wick can be partially submerged in the cleaning fluid and the cleaning fluid metering roller can be fixed to the reservoir and in a positioned immediately adjacent to the exposed surface of the wick such that the wick can transfer the cleaning fluid to the cleaning fluid metering roller. When the cleaning roller is in the cleaning fluid receiving position, the cleaning roller can be positioned immediately adjacent to the cleaning fluid metering roller and can rotate against the cleaning fluid metering roller, thereby causing the cleaning fluid metering roller to rotate and evenly saturate the absorbent material on the cleaning roller with the cleaning fluid. Furthermore, when the cleaning roller is in the cleaning fluid receiving position, the cleaning fluid metering roller can be biased against the cleaning roller and the resulting contact force between them can be selectively adjustable so that the absorbent material on the cleaning roller retains only the predetermined amount of the cleaning fluid.
The cleaning system can also, optionally, comprise a retractable shutter. Specifically, those skilled in the art will recognize that image reproduction machines typically incorporate a sheet transport path guard to guide a print media sheet along a sheet transport path. To accommodate a cleaning system as described herein the sheet transport path guard can comprise an opening to allow the cleaning roller to move into the cleaning position immediately adjacent to the print media sheet. A retractable shutter can block the opening, when the cleaning roller is in any position other than the cleaning position (e.g., in the standby position or optional cleaning fluid receiving position, as described above), and can be retracted (i.e., moved away from the opening) as the cleaning roller moves through the opening into the cleaning position. Shutter retraction can be controlled, for example, using the same positioning device that controls cleaning roller movement. Specifically, the positioning device can essentially simultaneously retract the shutter (i.e., move the shutter away from the opening) and move the cleaning roller into the cleaning position at the opening. Simultaneous movement of the shutter and cleaning roller can be accomplished, for example, if the positioning device further comprises an additional positioning cam fixed to the axle and an additional cam follower operatively connected between the additional positioning cam and the shutter such that, during rotation of the axle as the cleaning roller moves into the cleaning position, the shutter moves away from the opening.
Also disclosed herein are embodiments of an associated print media cleaning method. The method embodiments comprise sensing a leading edge of a print media sheet, having a first length, as the print media sheet is transported along a sheet transport path. Then, a predetermined time period after the leading edge is sensed, a cleaning roller can be moved into to a cleaning position immediately adjacent to the print media sheet. This cleaning roller can comprise an outside surface covered with an absorbent material essentially evenly saturated with a cleaning fluid.
Once the cleaning roller is in the cleaning position, it can be rotated in order to clean a specific portion of the print media sheet with the cleaning fluid. The specific portion can optionally traverse the width of the print media sheet, but has second length that is less than the first length of the print media sheet. In one exemplary embodiment, the print media sheet can comprise a preprinted book cover and the specific portion can comprise the spine section. Rotation of the cleaning fluid saturated cleaning roller against the spine section of the preprinted book cover can be used to remove fuser oil and, thereby to ensure adequate adhesion (e.g., by glue or tape) during a subsequent binding process. The process of rotating the cleaning roller, when it is in the cleaning position, can specifically be performed such that, at the point of contact between the cleaning roller and the print media sheet on a first side of the sheet transport path, the direction of rotation of the cleaning roller is opposite the direction of travel of the print media sheet along the sheet transport path.
The method embodiments can optionally further comprise a number of additional process steps that can be performed when the cleaning roller is in the cleaning position. For example, the cleaning roller can be biased against a rotating backer roller. Specifically, this backer roller can be located on the opposite side (i.e., the second side) of the sheet transport path and positioned directly opposite the cleaning roller, when the cleaning roller is in the cleaning position. Thus, the backer roller and cleaning roller can form a cleaning nip through which the print media sheet passes during the cleaning process. The process of rotating the backer roller, when the cleaning roller is in the cleaning position, can specifically be performed such that, at the point of contact between the backer roller and the print media sheet on the second side of the sheet transport path, the direction of rotation of the backer roller is the same as the direction of travel of the print media sheet.
The method embodiments can optionally further comprise moving the cleaning roller into a cleaning fluid receiving position immediately adjacent to a cleaning fluid dispenser prior to moving it into the cleaning position. Once the cleaning roller is in the cleaning fluid receiving position, it can be rotated so that cleaning fluid dispensed by the dispenser (e.g., through the use of a cleaning fluid metering roller) evenly saturates the absorbent material on the surface of the cleaning roller.
The method embodiments can optionally further comprise a number of additional process steps that can be performed when the cleaning roller is in the cleaning fluid receiving position. For example, the speed at which the cleaning roller is rotated can optionally be selectively controlled so that the cleaning roller rotates at a relatively slow first speed, when the cleaning roller is in the cleaning fluid receiving position, and at a relatively fast second speed, when the cleaning roller is in the cleaning position. Additionally, a contact force between the cleaning roller and the cleaning fluid metering roller can be selectively adjusted to ensure that the absorbent material on the surface of the cleaning roller retains only a predetermined amount of the cleaning fluid.
The method embodiment can also optionally comprise, as the cleaning roller is moved into the cleaning position, essentially simultaneously retracting a shutter from an opening in a sheet transport path guard to allow the cleaning roller to move through the opening and into the cleaning position. Contrarily, as the cleaning roller is moved away from the cleaning position and into either a standby position or cleaning fluid dispensing positioning, the shutter can be moved back into place, blocking the opening.
These and other features are described in, or are apparent from, the following detailed description.
Various exemplary embodiments of the systems and methods are described in detail below, with reference to the attached drawing figures, in which:
As discussed above, in electrostatographic image reproduction machines (e.g., electrostatographic printers, copiers or other the like), a toner image is usually fused onto a print media sheet (e.g., a sheet of paper) by a fuser. Specifically, in a typical electrostatographic printer 1, illustrated in
After the toner image is transferred to the print media sheet 16, the photoreceptor 10 rotates through a cleaning station 17, where toner particles left on the photoreceptor 10 are removed by cleaning member 22 (e.g., a blade, brush, or other cleaning apparatus). Additionally, the print media sheet 16 is advanced along a sheet transport path through a fuser 19 (i.e., a fusing station) comprising, for example, fusing and pressure rolls that apply heat and pressure in order to fuse (i.e., fix) the toner particles forming the toner image onto the print medium.
Oftentimes, during this fusing process, toner particles may transfer onto the fuser 19 and, thereby onto other parts of the image reproduction machine or onto subsequently printed print media sheets. This offset of toner particles can be inhibited or prevented by applying a thin film of fuser oil (e.g., silicon oil) onto the surface of the fuser 19. Unfortunately, such fuser oil tends to transfer to print media sheets during fusing and can interfere with subsequent finishing processes. For example, fuser oil on the surface of and/or absorbed by a flexible preprinted book cover (i.e., a preprinted book jacket) can prevent adequate glue or tape adhesion during a subsequent book covering and binding process (e.g., a perfect binding process or tape binding process).
In view of the foregoing disclosed herein are embodiments of a print media cleaning system and an associated method for use in conjunction with an electrostatographic image reproduction machine. The embodiments of the cleaning system can incorporate a cleaning roller that contacts a portion of a print media sheet passing through a sheet transport path and rotates in order to clean that portion with cleaning fluid. For example, such a cleaning roller can be used to clean a spine section of a flexible preprinted book cover, after fusing and prior to binding, in order to remove fuser oil from the spine section of the book cover and, thereby to ensure adequate glue or tape adhesion during binding. A positioning device can move the cleaning roller between standby, cleaning fluid receiving and cleaning positions. Timing of cleaning roller movement, particularly into the cleaning position, can be controlled using a leading edge sensor to ensure proper positioning of the cleaning roller with respect to the print media sheet during cleaning. Optionally, a cleaning fluid dispenser can evenly saturate the cleaning roller with a predetermined amount of the cleaning fluid, when the cleaning roller is in the cleaning fluid receiving position. Also, optionally, a retractable shutter can block an opening in a sheet transport path guard, when the cleaning roller is in the standby or cleaning fluid receiving positions, and can retract, as the cleaning roller moves through the opening into the cleaning position.
More particularly, an embodiment of a print media cleaning system 100 for an image reproduction machine is illustrated in
The cleaning roller 110 can be motorized (i.e., operatively connected to a motor (not shown), which is controlled by the controller 500) and driven so that it rotates in a given direction 112. Motor driven rollers are well-known in the art and, thus, the details are omitted from this specification in order to allow the reader to focus on the salient aspects of the embodiments disclosed. The cleaning roller 110 can optionally be sufficiently long to extend across (i.e., traverse) the width of a print media sheet 130, when in the cleaning position (as discussed in greater detail below) and should have an outside surface 111 covered with an absorbent material (e.g., a cloth material, a sponge or sponge-like material, a foam rubber material, etc.). This absorbent material can be essentially evenly saturated with a predetermined amount of cleaning fluid (i.e., cleaning solution, cleaner, etc.) (see detailed discussion below regarding a cleaning fluid dispenser). The cleaning fluid can be preselected for optimal print media sheet cleaning and may vary depending upon the print media material and the purpose for the cleaning. For example, if the cleaning system 100 is being used to clean spine section of a flexible preprinted book cover to remove fuser oil, such as silicon oil, the cleaning fluid can comprise a surfactant or any other suitable cleaning fluid capable of removing the particular fuser oil without smudging or erasing the printed image or damaging the print media sheet itself. Optionally, this absorbent material can also be textured to enhance the cleaning process.
The leading edge sensor 105 can be in communication with the controller 500 and can sense (i.e., can be adapted to sense, configured to sense, etc.) a leading edge of a print media sheet 130, having a first length, as the print media sheet 130 is transported along a sheet transport path 120. That is, as the print media sheet 130 is transported in a given direction 132 along the sheet transport path 120, the leading edge sensor 105 can detect when that leading edge reaches a particular location. Such leading edge sensors are well-known in the art and, thus, the details are omitted from this specification in order to allow the reader to focus on the salient aspects of the embodiments disclosed.
The positioning device 150 can be controlled by the controller 500 and can be operatively connected to the cleaning roller 110. The positioning device 150 can further move (i.e., can be adapted to move, can be configured to move, etc.) the cleaning roller 110 from a standby position, as shown in
Once in the cleaning position (as shown in
It should be noted that, at the point of contact between the cleaning roller 110 and the print media sheet 130 on a first side 121 of the sheet transport path 120, the direction of rotation 112 of the cleaning roller 110 should be opposite the direction of travel 132 of the print media sheet 130 along the sheet transport path 120 (i.e., against the sheet feed direction) so as to optimize the cleaning process. When the cleaning process is complete, the positioning device 150 can move (i.e., can be adapted to move, configured to move, etc.) the cleaning roller 110 back to the standby position, as shown in
In one exemplary embodiment, the print media sheet 130 can comprise a flexible preprinted book cover (i.e., a preprinted book jacket) and, when the cleaning roller 110 is in the cleaning position, it can clean the spine section (i.e., the center portion) of that book cover in order to ensure adequate glue or tape adhesion during subsequent binding (e.g., a perfect bound binding process).
Referring to
The backer roller 140 can, optionally, comprise a compliant, soft, outer surface 141 (e.g., a foam rubber outer surface) that, when the cleaning roller 110 is in the cleaning position, inhibits bouncing of the cleaning roller 110 away from the print media sheet 130 and equalizes pressure exerted by the cleaning roller 110 across the width of the print media sheet 130 in order to further optimize the cleaning process.
The backer roller 140 can also, optionally, be motorized (i.e., operatively connected to a motor (not shown)) and driven so that it rotates in a given direction 142. It should be noted that, at the point of contact between the backer roller 140 and the print media sheet 130 on the second side 122 of the sheet transport path 120, the direction of rotation 142 of the backer roller 140 should be with (i.e., the same as) the direction of travel 132 of the print media sheet 130 (i.e., in the sheet feed direction) in order to inhibit sheet binding as the cleaning roller 110 rotates against the direction of travel 132 of the print media sheet 130. It should be noted that, in this case, the directions of rotation of the cleaning roller 110 and backer roller 140 will actually be the same because these rollers 110, 140 are located on opposite sides of the sheet transport path 120. Furthermore, it should be noted that adding an additional motor for rotating the backer roller 140 can be avoided by using gears to tie rotation of the backer roller 140 into the existing drive system (i.e., into the drive system responsible for transporting the print media sheet 130 along the sheet transport path 120). For example, since drive rollers for a sheet transport drive system are typically located on the lower side (i.e., the first side) of the sheet transport path 120, gears connected between the drive system and the backer roller 140 can be used to reverse the rotational direction of the drives causing the backer roller 140 to rotate in the correct direction.
Referring again to
These positioning device components can be configured such that, during rotation of the positioning axle 215 and, thereby during rotation of the positioning cam 210, the positioning cam 210 engages the first end 221 of the cam follower 220 and the profile 211 of the positioning cam 210 causes the cam follower 220 to pivot about the pivot point 225. This, in turn, raises and lowers the second end 222 so as to move the cleaning roller 110 between various positions (e.g., a standby position (as shown in
These positioning device components can further be configured such that, during rotation of the positioning axle 215 and, thereby during rotation of the positioning cam 210, the biasing member 270 biases (i.e., forces) the first end 221 of the cam follower 220 against the positioning cam 210 until the notch 213 is aligned vertically above the positioning axle 215 adjacent to the first end 221 of the cam follower 220 and the cleaning roller 110 is in the cleaning position, at which time the biasing member 270 disengages the first end 221 of the cam follower 220 from the positioning cam 210 and biases (i.e., forces) the cleaning roller 110 against the backer roller 140. Biasing the cleaning roller 110 against the backer roller 140 in this manner, when the cleaning roller 110 is in the cleaning position, ensures that a consistent force is applied by the cleaning roller 110 against the print media sheet 130 and inhibits sheet binding as the cleaning roller 110 rotates against direction of travel 132 of the print media sheet 130.
Referring to
Once in the cleaning fluid receiving position, the cleaning roller 110 can rotate to receive cleaning fluid dispensed by the cleaning fluid dispenser 160 and, particularly, so that the absorbent material covering the outside surface 111 of the cleaning roller 110 is evenly (i.e., uniformly) saturated with a predetermined amount of the cleaning fluid. It should be noted that the motor driving rotation of the cleaning roller 110 can be an adjustable speed motor so as to allow the cleaning roller 110 to rotate at a first speed in the cleaning fluid receiving position (i.e., a slower speed optimal for receiving and absorbing the cleaning fluid and for preventing splashing) and at a second speed greater than the first speed in the cleaning position (i.e., a faster speed optimal for scrubbing the print media sheet). When the cleaning fluid receiving process is complete, the positioning device 150 can move the cleaning roller 110 back to the standby position (as shown in
Referring to
Specifically, the cleaning fluid reservoir 320 (i.e., a container) can contain a refillable supply of a cleaning fluid 325 (i.e., cleaning solution, cleaner, etc.). As mentioned above, this cleaning fluid 325 can be preselected for optimal print media sheet cleaning and may vary depending upon the print media material and the purpose for the cleaning. The wick 330 can be partially submerged (i.e., partially immersed) in the cleaning fluid 325 such that a lower portion of the wick 330 sits within the cleaning fluid 325 and an upper portion of the wick 330 is exposed above the cleaning fluid 325. The cleaning fluid metering roller 310 can be fixed to the reservoir 320 and located in positioned immediately adjacent to (i.e., in contact with) the exposed top surface of the wick 330 (i.e., adjacent to the upper portion of the wick 330). The wick 330 can comprise one or more materials suitable for drawing up the cleaning fluid 325 from the reservoir 320 and transferring to the cleaning fluid metering roller 310. For example, the wick 330 can comprise an absorbent man-made or natural non-woven material (e.g., felt), an absorbent man-made or natural porous material (e.g., sponge); etc. Rotation of the cleaning fluid metering roller 310 can be passive (i.e., not motorized). Consequently, when the cleaning roller 110 is in the cleaning fluid receiving position, the cleaning roller 110 can contact the cleaning fluid metering roller 310 and can rotate, thereby causing the cleaning fluid metering roller 310 to rotate. Rotation of the cleaning roller 110 against the cleaning fluid metering roller 310 ensure that the absorbent material on the surface 111 of cleaning roller 110 is evenly saturated with the cleaning fluid 325. It should be noted that the cleaning roller 110, cleaning fluid metering roller 310, wick 330 and cleaning fluid reservoir 320 should be arranged in parallel and should all have approximately the same length to ensure adequate cleaning fluid transfer from the reservoir 320 up to the cleaning roller 110.
Optionally, the cleaning fluid dispenser 160 and, particularly, the cleaning fluid metering roller 310 can be biased against the cleaning roller 110, when the cleaning roller 110 is in the cleaning fluid receiving position (as shown in
For example, biasing members 370 (e.g., springs, pistons, etc.) can be operatively connected to a bottom surface of the cleaning fluid reservoir 320 so as to apply an essentially uniform and consistent biasing force, via the metering roller 310 (which is fixed the reservoir 320), against the cleaning roller 110. The resulting contact force between the cleaning fluid metering roller 310 and the cleaning roller 110 can be selectively adjusted, however, by selecting between multiple different cleaning fluid receiving positions. For example, a first cleaning fluid receiving position, in which the axles of the cleaning and cleaning fluid metering rollers are relatively close provides for a relatively high contact force and, thereby lessens the amount of cleaning fluid retained by the cleaning roller 110, whereas a second cleaning fluid receiving position in which the axles of the cleaning and cleaning fluid metering rollers 110, 310 are relatively far apart provides for a relatively low contact force and, thereby increases the amount of cleaning fluid retained by the cleaning roller 110. Such different cleaning fluid receiving positions can be accomplished, for example, if the motor 260 controlling rotation of the positioning axle 215 and, thereby controlling rotation of the positioning cam 210 and movement of the cleaning roller 110 comprises a stepper-motor. Thus, the disclosed cleaning fluid dispenser can deliver a specific and repeatable amount of cleaning fluid 325 to the cleaning roller 110 in a short period of time.
It should be noted that such a cleaning fluid dispenser 160 can be removable so that the cleaning fluid reservoir 320 can be easily refilled with the cleaning fluid, as necessary.
Referring to
In order to prevent jams as a result of print media sheets passing through the opening, a retractable shutter 180 can block the opening 175 when the cleaning roller 110 is in any position other than the cleaning position (e.g., in the standby position or optional cleaning fluid receiving position, as described above) and can be retracted (i.e., moved away from the opening) when the cleaning roller 110 is in the cleaning position. Shutter 180 retraction can be, for example, spring-loaded. Alternatively, shutter 180 retraction can be controlled, for example, using the same positioning device 150 that controls cleaning roller 110 movement such that the positioning device 150 essentially simultaneously retracts the shutter 180 (i.e., move the shutter 180 away from the opening 175) and moves the cleaning roller 110 into the cleaning position at the opening 175. Thus, no additional motors or controller programming would be required to operate the shutter 180.
Referring to
It should be understood that the term “controller” as used herein comprises a computerized device adapted to perform (i.e., programmed to perform, configured to perform, etc.) the above described system operations (e.g., controlling cleaning roller movement, controlling cleaning roller rotation, etc.). Preferably this controller comprises a programmable, self-contained, dedicated mini-computer having a central processor unit (CPU), electronic storage, and a display or user interface (UI) and can function as the main control system for either a stand-alone document production system or multiple modules (e.g., the feeder module(s), stacker module(s), interface modules(s) printing module(s), cleaning modules, binding modules, etc.) within a modular document production system. Computerized devices that include chip-based central processing units (CPU's), input/output devices (including graphic user interfaces (GUI), memories, comparators, processors, etc. are well-known and readily available devices produced by manufacturers such as Dell Computers, Round Rock Tex., USA and Apple Computer Co., Cupertino Calif., USA. Such computerized devices commonly include input/output devices, power supplies, processors, electronic storage memories, wiring, etc., the details of which are omitted here from to allow the reader to focus on the salient aspects of the embodiments described herein. Similarly, scanners and other similar peripheral equipment are available from Xerox Corporation, Norwalk, Conn., USA and the details of such devices are not discussed herein for purposes of brevity and reader focus.
It should further be understood that the cleaning system 100 can be integrated into a stand-alone document production system, for example, along a sheet transport path between a fuser and binder or other type of finisher. Alternatively, in a modular document production system, this cleaning system 100 can be integrated into an existing module (e.g., a binding or other type of finishing module) or can be configured as completely discrete module.
Referring to
Then, a predetermined time period after the leading edge is sensed, a cleaning roller 110 can be moved (e.g., by a positioning device 150) from a standby position (as shown in
Once the cleaning roller 110 is in the cleaning position, it can be rotated (e.g., by a motor) in order to clean the specific portion 133 of the print media sheet 130 with the cleaning fluid (610). In one exemplary embodiment, the print media sheet 130 can comprise a preprinted book cover and the specific portion 133 can comprise the spine section of that book cover. Rotation of the cleaning fluid saturated cleaning roller 110 against the spine section of the preprinted book cover can be used to remove fuser oil (e.g., silicon oil) and, thereby to ensure adequate adhesion (e.g., by glue or tape) during a subsequent binding process.
The process of rotating the cleaning roller 110, when it is in the cleaning position, can specifically comprise rotating it such that, at the point of contact between the cleaning roller 110 and the print media sheet 130 on a first side 121 of the sheet transport path 120, the direction of rotation 112 of the cleaning roller 110 is opposite the direction of travel 132 of the print media sheet 130 along the sheet transport path 120 (611). This is to optimize the cleaning process.
The method can further optionally comprise a number of additional process steps performed when the cleaning roller 110 is in the cleaning position. For example, the cleaning roller 110 can be biased (e.g., by a biasing member, such as a spring, piston, flexible member, etc.) against a rotating backer roller 140 (612). Specifically, this backer roller 140 can be located on the opposite side (i.e., the second side 122) of the sheet transport path 120 and positioned directly opposite the cleaning roller 110, when the cleaning roller 110 is in the cleaning position. Thus, the backer roller 140 and cleaning roller 110 can form a cleaning nip through which the print media sheet 130 passes during the cleaning process. The process of rotating the backer roller 140 can be performed, for example, by a motor, specifically so that, at the point of contact between the backer roller 140 and the print media sheet 130 on the second side 122 of the sheet transport path 120, the direction of rotation 142 of the backer roller 140 is the same as the direction of travel 132 of the print media sheet 130. This inhibits sheet binding as the cleaning roller 110 rotates against the direction of travel 132 of the print media sheet 130. Additionally, biasing the cleaning roller 110 against this rotating backer roller 140 ensures that a consistent force is applied by the cleaning roller 110 across the width of the print media sheet 130 as it passes through the cleaning nip. Such biasing also further inhibits sheet binding as the cleaning roller 110 rotates against direction of travel 132 of the print media sheet 130.
The method embodiments can further optionally comprise moving the cleaning roller 110 (e.g., by the positioning device 150) from the standby position into a cleaning fluid receiving position immediately adjacent to a cleaning fluid dispenser 160 prior to moving it into the cleaning position at process 610 (604, as shown in
It should be noted that the speed at which the cleaning roller 110 is rotated can optionally be selectively adjust (e.g., through the use of a stepper motor) so that it when the speed of rotation when the cleaning roller is in the cleaning fluid is different from the speed of rotation when the cleaning roller is in the cleaning fluid receiving position. For example, in the cleaning fluid receiving position, the cleaning roller 110 can be rotated at a relatively slow first speed to prevent splashing of the cleaning fluid (605), whereas in the cleaning position, the cleaning roller 110 can be rotated at a relatively fast section speed to enhance the cleaning process (614). Additionally, a contact force between the cleaning roller 110 and the cleaning fluid metering roller 310 can be selectively adjusted (as discussed in detail with regard to the system embodiments) to ensure that the absorbent material on the surface of the cleaning roller 110 retains only a predetermined amount of the cleaning fluid (606). For example, if the contact force is adjusted so that it is relatively high, less cleaning fluid will be retained by the absorbent material, whereas if the contact force is adjusted so that it is relatively low, more cleaning fluid will be retained by the absorbent material.
Finally, the method embodiment can optionally comprise operating a retractable shutter 180 so that it either blocks or exposes an opening 175 in a sheet transport path guard 170 (see
Also disclosed herein are embodiments of a computer program product. This computer program product can comprise a computer usable medium. The computer useable medium can have computer useable program code embodied therewith, which can be configured to perform the above-described method for cleaning a print media sheet. This computer program product can comprise a tangible computer-usable (i.e., computer-readable) medium on which a computer-useable (i.e., computer-readable) program code (i.e., a control program, a set of executable instructions, etc.) is recorded or embodied. Tangible computer-usable media can, for example, a memory device on which the program is recorded or, alternatively, can comprise a transmittable carrier wave in which the program is embodied as a data signal. Exemplary forms of tangible computer-usable media include, but are not limited to, floppy disks, flexible disks, hard disks, magnetic tape, any other magnetic storage medium, CD-ROM, DVD, any other optical medium, a RAM, a PROM, an EPROM, a FLASH-EPROM, any other memory chip or cartridge, transmission media (e.g., acoustic or light waves generated during radio wave or infrared data communications, respectively) or any other medium from which a computer can read and use program code. In this case, the computer-usable program code can be specifically configured to perform the above-described print media cleaning method. That is, the computer-usable program code can be read by and executed by a computer, for example, the above described controller 500, in order to perform the above-described method.
For illustration purposes, the embodiments of the present invention are described for use in conjunction with removing fuser oil (e.g., silicon oil) from the spine section of a flexible preprinted book cover after a toner image has been fused onto the book cover and prior to binding a book using the book cover (e.g., in a perfect or tape binding process) in order to ensure proper adhesion. However, it is anticipated these embodiments could, additionally or alternatively, be used at any other point in a document production process where sheet cleaning might be deemed necessary.
The should also be understood that the terms “image reproduction machine”, “printer”, “copier”, “image output terminal”, etc. as used herein encompass any apparatus, such as a printing device, digital copier, bookmaking machine, facsimile machine, multi-function machine, etc. which performs a print outputting function for any purpose. The details of printers, printing engines, etc. are well-known by those ordinarily skilled in the art and are discussed in, for example, U.S. Pat. No. 6,032,004, the complete disclosure of which is fully incorporated herein by reference. The embodiments herein can encompass embodiments that print in color, monochrome, or handle color or monochrome image data. All foregoing embodiments are specifically applicable to electrostatographic and/or xerographic machines and/or processes.
It will be appreciated that the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims. The claims can encompass embodiments in hardware, software, and/or a combination thereof. Unless specifically defined in a specific claim itself, steps or components of the embodiments herein should not be implied or imported from any above example as limitations to any particular order, number, position, size, shape, angle, color, or material.
Therefore, disclosed above are embodiments of a print media cleaning system and an associated print media cleaning method for use in conjunction with an electrostatographic image reproduction machine. The embodiments of the cleaning system can incorporate a cleaning roller that contacts a portion of a print media sheet passing through a sheet transport path and rotates in order to clean that portion. For example, such a cleaning roller can be used to clean a center portion of a flexible preprinted book cover, after fusing and prior to binding, in order to remove fuser oil from the spine section of the book cover and, thereby to ensure adequate glue or tape adhesion during binding. A positioning device can move the cleaning roller between standby, cleaning fluid receiving and cleaning positions. Timing of cleaning roller movement, particularly into the cleaning position, can be controlled using a leading edge sensor to ensure proper positioning of the cleaning roller with respect to the print media sheet during cleaning. Optionally, a cleaning fluid dispenser can evenly saturate the cleaning roller with a predetermined amount of cleaning fluid, when the cleaning roller is in the cleaning fluid receiving position. Also, optionally, a retractable shutter can block an opening in a sheet transport path guard, when the cleaning roller is in the standby or cleaning fluid receiving positions, and can retract, as the cleaning roller moves through the opening into the cleaning position.
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20110277652 A1 | Nov 2011 | US |