The present disclosure generally relates to printing systems and methods. More specifically, the present disclosure relates to a print media rotary transport system and method to transport print media from a first print media transport module, pathway, highway, printer, etc., to a second print media transport module, pathway, highway printer, etc.
To provide for increased printing capabilities, some conventional printing systems include multiple printing modules which are interfaced with a common print media sheet feeder and/or a common print media sheet finishing system. One benefit of such an integrated printing system is increased production speed. These so-called “cluster printing systems” enable relatively higher print rates by grouping a number of printing modules in parallel. In addition, those cluster printing systems can provide an improvement in overall system reliability because of the redundancy provided with multiple printing modules. For example, if one printing module is taken off-line for service or repair, other printing modules are available to continue meeting the output requirements of the overall printing system. In addition to the benefits associated with a cluster or parallel printing system related to overall printing speed and reliability, a cluster printing system enables the integration of multiple marking engines for black, color and custom color printing of selected pages within a print job by a specific marking engine. The printed media sheets from the plurality of marking engines are subsequently merged in a predetermined sequence to produce the completed print job. Merging of the printed media sheets is performed by what is sometimes referred to as a merger module.
One challenge associated with conventional cluster printing systems is transporting the print media to the respective printing modules or marking engines for printing, and transporting the printed media document to a printing system output and/or finishing system.
Conventional printing systems utilize horizontal and vertical print media paths incorporating nips and rollers to facilitate the movement of print media sheets within the overall printing system. The print media paths interconnect the various printing system modules to provide a complete cluster printing system.
In addition to horizontal and vertical print media paths, conventional cluster printing systems incorporate print media rotators to provide print media routing between orthogonally aligned print media pathways.
One printing system that provides a print media transport system including a rotator is U.S. patent application Ser. No. 11/291,583, filed on Nov. 30, 2005. The rotator disclosed rotates a print media about an axis parallel to the sheet plane.
This disclosure provides a printing system and method of rotating a print media sheet about an axis orthogonal to the sheet plane.
The following references, the disclosures of which are incorporated by reference in their entireties, relate to what have been variously called “tandem engine” printers, “cluster printing,” and “output merger” or “interposer” systems: U.S. patent application Ser. No. 11/291,583, filed Nov. 30, 2005, entitled “MIXED OUTPUT PRINTING SYSTEM,” by Joseph H. Lang; U.S. Pat. No. 4,579,446, issued Apr. 1, 1986 to Fujino et al., entitled “BOTH-SIDE RECORDING SYSTEM”; U.S. Pat. No. 4,587,532, issued May 6, 1986 to Asano, entitled “RECORDING APPARATUS PRODUCING MULTIPLE COPIES SIMULTANEOUSLY”; U.S. Pat. No. 5,272,511, issued Dec. 21, 1993 to Conrad et al., entitled “SHEET INSERTER AND METHODS OF INSERTING SHEETS INTO A CONTINUOUS STREAM OF SHEETS”; U.S. Pat. No. 5,568,246, issued Oct. 22, 1996 to Keller et al., entitled “HIGH PRODUCTIVITY DUAL ENGINE SIMPLEX AND DUPLEX PRINTING SYSTEM USING A REVERSIBLE DUPLEX PATH”; U.S. Pat. No. 5,570,172, issued Oct. 29, 1996 to Acquaviva, entitled “TWO UP HIGH SPEED PRINTING SYSTEM”; U.S. Pat. No. 5,995,721, issued Nov. 30, 1999 to Rourke et al., entitled “DISTRIBUTED PRINTING SYSTEM”; U.S. Pat. No. 5,596,416, issued Jan. 21, 1997 to Barry et al., entitled “MULTIPLE PRINTER MODULE ELECTROPHOTOGRAPHIC PRINTING DEVICE”; U.S. Pat. No. 6,402,136, issued Jun. 11, 2002 to Lamothe, entitled “APPARATUS FOR MERGING MULTIPLE STREAMS OF DOCUMENTS INTO A SINGLE STREAM”; U.S. Pat. No. 6,925,283, issued Aug. 2, 2005 to Mandel et al., entitled “HIGH PRINT RATE MERGING AND FINISHING SYSTEM FOR PRINTING”; U.S. Pat. No. 6,959,165, issued Oct. 25, 2005 to Mandel et al., entitled “HIGH PRINT RATE MERGING AND FINISHING SYSTEM FOR PRINTING”; a 1991 “Xerox Disclosure Journal” publication of November-December 1991, Vol. 16, No. 6, pp. 381-383; and the Xerox Aug. 3, 2001 “TAX” publication product announcement entitled “Cluster Printing Solution Announced.”
According to one aspect of this disclosure, a print media rotary transport apparatus is disclosed. The print media rotary transport apparatus comprises a print media input; a print media rotary bypass operatively connected to the print media input; a print media rotary transport operatively connected to the print media input; a first print media output operatively connected to the print media rotary bypass; and a second print media output operatively connected to the print media rotary transport, wherein the print media rotary bypass is configured to selectively receive a print media sheet and transport the print media sheet to the first print media output, and the print media rotary transport is configured to selectively receive a print media sheet, rotate the print media sheet about an axis orthogonal to the print media sheet plane, and transport the rotated print media sheet to the second print media output.
According to another aspect of this disclosure, a print media rotary transport apparatus is disclosed. The print media rotary transport apparatus comprises a first print media input; a second print media input; a print media rotary bypass operatively connected to the first print media input; a print media rotary transport operatively connected to the second print media input; a print media output operatively connected to the print media rotary bypass and operatively connected to the print media rotary transport, wherein the print media rotary bypass is configured to selectively receive a print media sheet and transport the print media sheet to the print media output, and the print media rotary transport is configured to selectively receive a print media sheet, rotate the print media sheet about an axis orthogonal to the print media sheet plane, and transport the rotated print media sheet to the print media output.
According to another aspect of this disclosure, a printing system is disclosed. The printing system comprises a first printing module comprising a print media input; and a print media output; and a print media diverter module comprising a print media input; a first print media output; and a second print media output operatively connected to the first printing module print media input, wherein the diverter module is configured to selectively rotate a print media sheet about an axis orthogonal to the print media sheet plane and rotate the print media sheet a predetermined angle for routing the print media sheet to the first printing module print media input for subsequent image marking, and the diverter module is configured to selectively route a print media sheet from the print media input to the first print media output.
According to another aspect of this disclosure, a printing system is disclosed. The print system comprises a first printing module comprises a print media input; and a print media output; and a print media collector module comprising a first print media input; a second print media input; and a print media output, wherein the second print media input is operatively connected to the first printing module print media output and the collector module is configured to selectively rotate a print media sheet routed from the first printing module print media output a predetermined angle and selectively route a print media sheet from the collector first print media input to the print media collector output.
According to another aspect of this disclosure, a xerographic printing system is disclosed. The xerographic print system comprises two or more printing modules substantially aligned in parallel; two or more print media diverter modules; and two or more print media collector modules. Each print media diverter is operatively connected to a respective printing module input and each print media collector is operatively connected to a respective printing module output.
This disclosure provides a print media rotary transport apparatus and method of operating the same. As briefly discussed in the background section, the exemplary embodiment of the print media rotary transport apparatus are especially suited for the integration of a plurality of printing modules and/or printing systems.
With reference to
In operation, the printing system 10 executes printing jobs communicated to the printing system 10 via a network, controller, user interface, etc. To execute a printing job, print media sheets enter the printing system 10 via the feeder module 42 which is operatively connected to the first bridge transport module 30 input. Depending on the printing requirements of a print job, the print media sheets may be routed via the transport modules and respective diverter modules to either the first printing module 12, second printing module 14 or third printing module 16. These printing modules may be any combination of color, and/or black and white printing or other image marking engines.
Notably, each diverter module 18, 20 and 22 comprises a print media rotary bypass and a print media rotary transport. In operation, the first diverter module 18 routes a media sheet to the second 14 or third 16 printing modules bypassing the first printing module 12 via the first diverter module 18. Alternatively, any printed media sheets requiring image marking by the first printing module 12 will be routed to the first diverter module 18 where the print media sheet is rotated approximately 90° about an axis orthogonal to the print media sheet plane. Subsequently, the print media sheet is routed through the first printing module 12 for image marking.
After the print media sheet is image marked with the first printing module 12, the print media sheet is routed to the input of the first collector module 24 which rotates the printed media sheet approximately 90° about an axis orthogonal to the print media sheet and routes the printed media sheet to the fourth bridge transport module 36. The bridge transport module 36 routes the printed media sheet to the finisher module 44 which may include stacking and/or other operations.
In addition to rotating printed media sheets from the first printing module 12, the first collector module 24 includes a print media rotary bypass which transports printed media sheets from the fifth bridge transport module 38 output to the fourth bridge transport module 36 for further routing to the finisher module 44. The second 20 and third 22 diverter modules operate similarly to the first diverter module, and the second 26 and third 28 collector modules operate similarly to the first collector module 24.
Notably, the printing system 10 illustrated in
With reference to
In operation, this printing system operates as discussed with reference to
With reference to
With reference to
With reference to
With reference to
Next, the decision gate 171 is actuated 214 upwardly to route 216 the print media sheet towards the lower diverter path where pinch nips 172, 186 and 188 drive the print media sheet leading edge towards the diverter nips 176, 198 and 200.
Next, the print media sheet leading edge enters 218 the rotary/diverter nips 176, 198 and 200, and the upstream transport nips 172, 186, and 188 open to release 220 the print media sheet.
Next, the diverter nips 176, 198 and 200 rotate 222 by means of a pivoting arm 202 which pivots about pivot center 201 to a print media exit position.
Next, the print media sheet leading edge enters 224 exit nip 178, 180 and 182, and the rotary/diverter nips 176, 198 and 200 release 226 the print media sheet.
Finally, the rotary/diverter nips 176, 198 and 200 are returned 228 to the print media sheet entrance position by the pivoting arm 202.
With reference to
In operation, the first decision gate 242 routes an entering media sheet to either the bypass or rotary transport by rotating the gate body downwardly or upwardly, respectively. A print media sheet routed to the rotary transport is initially driven by nips 244, 264 and 262. Subsequently, the print media sheet is routed to the upper stage nips 256, 278, and 274, or the lower stage nips 248, 250 and 252, by decision gate 258.
As illustrated in
Notably, the diversion/rotation of the next media sheet is accomplished by the lower stage rotary nips 248, 250 and 252 while the upper stage nips 256, 278 and 274 are rotated to the print media sheet entrance position indicated in
With reference to
Initially, diverter gate 1242 directs 292 a first media sheet off the highway to the rotary table.
Next, the rotary table is positioned 294 so that the upper stage nips are oriented with the input paper travel direction.
Next, diverter gate 2258 directs 296 the first media sheet into the upper stage nip of the rotary table.
Next, the first media sheet is controlled 298 by the upper stage nip and the upstream nips are released.
Next, the rotary table indexes 300 90 degrees about a vertical pivot axis. The first media sheet is rotated 90 degrees and the upper stage is now aligned with the media sheet exit direction; while the lower stage is aligned with the media sheet input direction.
Next, the first media sheet enters 302 the orthogonal exit nip and continues to travel to a printing module.
Next, diverter gate 1242 directs 304 a second media sheet off the highway to the rotary table.
Next, diverter gate 2258 directs 306 a second media sheet into the lower stage nip of the rotary table.
Next, the second media sheet is controlled 308 by the lower stage nip and the upstream nips are released.
Next, the rotary table indexes 310 90 degrees about a vertical pivot axis and the second media sheet is now rotated 90 degrees. This results in the lower stage being aligned with the media sheet exit direction and the upper stage being aligned with the media sheet input direction.
Next, the above steps are repeated 312 for subsequent sheets.
With reference to
Notably, the diverter module illustrated in
With reference to
The print media rotary transport comprises transport nips 380, 406 and 404; a pivoting arm 371 comprising rotary nips 376, 374 and 372; and print media exit nips 392, 394 and 396. The print media rotary bypass comprises nip assemblies 362, 364, 366, 368 and 370.
With reference to
Next, the print media sheet leading edge enters 424 the rotary/diverter nips 372, 374 and 376, and the upstream transport nips 392, 394, and 396 open to release 426 the print media sheet.
Next, the diverter nips 372, 374 and 376 rotate 428 by means of a pivoting arm 371 which pivots about pivot center 369 to a print media exit position.
Next, the print media sheet leading edge enters 430 nips 380, 406 and 404 and the rotary/diverter hips 372, 374 and 376 release 432 the print media sheet.
Finally, the rotary/diverter nips 372, 374, and 376 are returned 434 to the print media sheet entrance position by the pivoting arm 371, 434 and the diverted/rotated sheet is routed 436 to the upper path exit nip 370.
With reference to
With reference to
Initially, a printing module directs 502 a first media sheet to the collector module entrance.
Next, the rotary table is positioned 504 so that the upper stage nips are oriented with the input paper travel direction.
Next, a diverter gate (not shown) directs 506 the first media sheet into the upper stage nip of the rotary table.
Next, the first media sheet is controlled 508 by the upper stage nip of the rotary table.
Next, the rotary table indexes 510 90 degrees about a vertical pivot axis. The first media sheet is rotated 90 degrees and the upper stage is now aligned with the media sheet exit direction while the lower stage is aligned with the media sheet input direction.
Next, the first media sheet enters 512 the orthogonal exit nip and merges onto the collection highway via nip 450.
Next, the printing module transports 514 a second sheet to the collector module.
Next, a diverter gate (not shown) directs 516 the second media sheet into the lower stage nip of the rotary table.
Next, the second media sheet is controlled 518 by the lower stage nip and the upstream nips are released.
Next, the rotary table indexes 520 90 degrees about a vertical pivot axis and the second media sheet is now rotated 90 degrees. This results in the lower stage being aligned with the media sheet exit direction and the upper stage being aligned with the media sheet input direction.
Next, the above steps are repeated 522 for subsequent sheets.
With reference to
Notably, the collector module illustrated in
It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
The following patents/applications, the disclosures of each being totally incorporated herein by reference are mentioned: U.S. Pat. No. 6,973,286 (Attorney Docket A2423-US-NP), issued Dec. 6, 2005, entitled “HIGH RATE PRINT MERGING AND FINISHING SYSTEM FOR PARALLEL PRINTING,” by Barry P. Mandel, et al.; U.S. application Ser. No. 10/785,211 (Attorney Docket A3249P1-US-NP), filed Feb. 24, 2004, entitled “UNIVERSAL FLEXIBLE PLURAL PRINTER TO PLURAL FINISHER SHEET INTEGRATION SYSTEM,” by Robert M. Lofthus, et al.; U.S. Application No. US-2006-0012102-A1 (Attorney Docket A0723-US-NP), published Jan. 19, 2006, entitled “FLEXIBLE PAPER PATH USING MULTIDIRECTIONAL PATH MODULES,” by Daniel G. Bobrow; U.S. Publication No. US-2006-0033771-A1 (Attorney Docket 20040184-US-NP), published Feb. 16, 2006, entitled “PARALLEL PRINTING ARCHITECTURE CONSISTING OF CONTAINERIZED IMAGE MARKING ENGINES AND MEDIA FEEDER MODULES,” by Robert M. Lofthus, et al.; U.S. Pat. No. 7,924,152 (Attorney Docket A4050-US-NP), issued Apr. 4, 2006, entitled “PRINTING SYSTEM WITH HORIZONTAL HIGHWAY AND SINGLE PASS DUPLEX,” by Robert M. Lofthus, et al.; U.S. Pat. No. 7,123,873 (Attorney Docket A3190-US-NP), issued Oct. 17, 2006, entitled “PRINTING SYSTEM WITH INVERTER DISPOSED FOR MEDIA VELOCITY BUFFERING AND REGISTRATION,” by Joannes N. M. dejong, et al.; U.S. Publication No. US-2006-0039729-A1 (Attorney Docket No. A3419-US-NP), published Feb. 23, 2006, entitled “PARALLEL PRINTING ARCHITECTURE USING IMAGE MARKING ENGINE MODULES (as amended),” by Barry P. Mandel, et al.; U.S. Pat. No. 6,959,165 (Attorney Docket A2423-US-DIV), issued Oct. 25, 2005, entitled “HIGH RATE PRINT MERGING AND FINISHING SYSTEM FOR PARALLEL PRINTING,” by Barry P. Mandel, et al.; U.S. Publication No. US-2006-0176336-A1 (Attorney Docket 20040447-US-NP), Published Aug. 10, 2006, entitled “PRINTING SYSTEMS,” by Steven R. Moore, et al.; U.S. Publication No. US-2006-0214364-A1 (Attorney Docket 20040241-US-NP), Published Sep. 28, 2006, entitled “SHEET REGISTRATION WITHIN A MEDIA INVERTER,” by Robert A. Clark, et al.; U.S. Publication No. US-2006-0214359-A1 (Attorney Docket 20040619-US-NP), Published Sep. 28, 2006, entitled “INVERTER WITH RETURN/BYPASS PAPER PATH,” by Robert A. Clark; U.S. Publication No. US-2006-0222378-A1 (Attorney Docket 20040677-US-NP), Published Oct. 5, 2006, entitled “PRINTING SYSTEM,” by Paul C. Julien; U.S. Publication No. US-2006-0221159-A1 (Attorney Docket 20031520-US-NP), Published Oct. 5, 2006, entitled “PARALLEL PRINTING ARCHITECTURE WITH PARALLEL HORIZONTAL PRINTING MODULES,” by Steven R. Moore, et al.; U.S. application Ser. No. 11/109,566 (Attorney Docket 20032019-US-NP) filed Apr. 19, 2005, entitled “MEDIA TRANSPORT SYSTEM,” by Barry P. Mandel, et al.; U.S. application Ser. No. 11/166,581 (Attorney Docket 20040812-US-NP), filed Jun. 24, 2005, entitled “MIXED OUTPUT PRINT CONTROL METHOD AND SYSTEM,” by Joseph H. Lang, et al.; U.S. application Ser. No. 11/166,299 (Attorney Docket 20041110-US-NP), filed Jun. 24, 2005, entitled “PRINTING SYSTEM,” by Steven R. Moore; U.S. application Ser. No. 11/208,871 (Attorney Docket 20041093-US-NP), filed Aug. 22, 2005, entitled “MODULAR MARKING ARCHITECTURE FOR WIDE MEDIA PRINTING PLATFORM,” by Edul N. Dalal, et al.; U.S. application Ser. No. 11/248,044 (Attorney Docket 20050303-US-NP), filed Oct. 12, 2005, entitled “MEDIA PATH CROSSOVER FOR PRINTING SYSTEM,” by Stan A. Spencer, et al.; and U.S. application Ser. No. 11/291,583 (Attorney Docket 20041755-US-NP), filed Nov. 30, 2005, entitled “MIXED OUTPUT PRINTING SYSTEM,” by Joseph H. Lang; U.S. application Ser. No. 11/312,081 (Attorney Docket 20050330-US-NP), filed Dec. 20, 2005, entitled “PRINTING SYSTEM ARCHITECTURE WITH CENTER CROSS-OVER AND INTERPOSER BY-PASS PATH,” by Barry P. Mandel, et al.; U.S. application Ser. No. 11/317,589 (Attorney Docket 20040327-US-NP), filed Dec. 23, 2005, entitled “UNIVERSAL VARIABLE PITCH INTERFACE INTERCONNECTING FIXED PITCH SHEET PROCESSING MACHINES,” by David K. Biegelsen, et al.; U.S. application Ser. No. 11/331,627 (Attorney Docket 20040445-US-NP), filed Jan. 13, 2006, entitled “PRINTING SYSTEM I U.S. application Ser. No. 11/349,828 (Attorney Docket 20051118-US-NP), filed Feb. 8, 2005, entitled “MULTI-DEVELOPMENT SYSTEM PRINT ENGINE”, by Martin E. Banton; and U.S. application Ser. No. 11/359,065 (Attorney Docket 20051624-US-NP), filed Feb. 22, 2005, entitled “MULTI-MARKING ENGINE PRINTING PLATFORM”, by Martin E. Banton.