Large format media can be stacked after printing. Different systems or processes are used to stack printed media. Sometimes operators manually pick up media from a printer and stack the media at a distance from the printer. Separate dedicated media stackers are known that can be placed behind the printer for automatically stacking incoming printed media after printing. Printers with integrated stackers are known that stack media on a tray in the printer. Some printers have a basket for catching printed media after printing.
For the purpose of illustration, certain examples constructed in accordance with the teachings of this disclosure will now be described with reference to the accompanying drawings, in which:
In the following detailed description, reference is made to the accompanying drawings. The examples in the description and drawings should be considered illustrative and are not to be considered as limiting to the specific example or element described. Multiple examples may be derived from the following description and/or drawings through modification, combination or variation of certain elements.
The printer 1 includes a stacker 10 for stacking printed large format media 3. In the illustrated example the stacker 10 is fixed to the printer 1, allowing inline stacking of the media 3 during printing. The stacker 10 is arranged downstream of the printhead 4. The media advance system 2 advances the media 3 to the stacker 10.
The stacker 10 includes a ramp 11 to curve printed media 3. The stacker 10 includes an inclined stacker support 12 to receive the media 3 from the ramp 11 and stack the media 3. The ramp 11 is arranged at the bottom of the support 12. The support 12 is to support the backside of the media 2. The stacker 10 further includes a top guide 13, positioned opposite to the support 12, to guide the large format media 3 on the image side of the media 3. For example the top guide 13 is to engage the image side of the media 3 without smearing the printed image, even when the printed image is not fully dried. For example, the stacker 10 has a width of at least 59 centimeters, and correspondingly the support 12 and top guide 13 have width of at least 59 centimeters, corresponding to the maximum media width and print zone length.
For example the ramp 11 receives incoming printed media 3 and guides the printed media 3 to the stacker support 12. The ramp 11 is to curve the printed media 3 over an angle α of between approximately 20 and approximately 90 degrees with respect to the first direction A, or for example between approximately 20 and approximately 85 degrees. In the illustrated example the ramp 11 is to curve the media 3 over an angle α of approximately 70 to 80 degrees, for example close to 75 degrees. Correspondingly the support 12 allows for supporting and advancing the stacked media under said angle α of between approximately 20 and approximately 90 degrees, or for example between approximately 20 and approximately 85 degrees, for example between approximately 70 and approximately 80 degrees, or for example close to 75 degrees.
For example, by stacking the printed media 3 having an inclination a with respect to the media advance direction or horizontal A of approximately 20 to 90 degrees, a printed image 16 on stacked media 3 conveniently faces an operator 15, allowing the operator 15 to view the printed image 16 during printing, as it advances over the support 12. For example, the printed image 16 faces towards the front side 14 of the printer 1, as illustrated by a horizontal component Bh of the image facing direction B. For example the image also faces upwards, as illustrated by a vertical component Bv of the image facing direction B. For example the front side 14 of the printer 1 can be defined as the side of the printer 1 where an operator panel 18 is located, or where a media input of the printer 1 is located.
The top guide 13 is to guide the media 3 along its printed top surface 16 while it advances over the stacker 10. For example, the top guide 13 is to prevent buckling or curling of the media 3 while it advances over the previously stacked media 3 on the support 12. For example relatively thin large format media that is wet after printing may tend to buckle or curve when advancing over the support 12, in an upwards direction C, or for example thick large format media can tend to bend or buckle under its own weight. For example, the printer 1 allows for relatively thin and flexible media and can allow installation of a 2 inch media roll. The top guide 13 can guide and flatten the media 3 while it advances in the stacker 10 and prevent bending, buckling, curving, or other deformations.
The printer includes a bridge 131. For example the bridge 131 is retractable. For example in the extended position an extreme 131B of the bridge 131 retains the media stack near its foot 103B of the media stack. In the extended position, the bridge 131 is to guide the media 103 during printing over a foot 1038 of the media stack. For example, the bridge 131 guides the media 103 into the stacker 110 without interference with the bottom edges of the pre-stacked media.
For example the bridge 131 is retractable in a direction E away from the stacker support 112. For example the bridge 131 is to be retracted after a trailing edge of the advancing printed media 103 has passed the bridge 131, or at the moment the trailing media edge is about to pass the bridge 131. As the bridge 131 retracts, the printed media 103 slides downwards, until it rests onto a media stack foot support 132 of the stacker 110. The stack foot support 132 is arranged under the bridge 131, at least in an extended position of the bridge 131. For example the stack foot support 132 includes a tray or gutter for supporting stacked media at the foot 1038.
For example the stacker support 112 for advancing and supporting a back of the media 3 includes a curved upper portion 138, for curving the media 103 downwards over the top of the stacker 110 so that part 103C of the media stack hangs down over the stacker 103, while reducing the risk of folding or buckling.
The printer includes a top guide 113. In
For example, the top guide 113 includes top guide elements 121 arranged to engage media 103 in a single plane 120, parallel to a support surface of the support 112. For example the top guide elements 121 aid in maintaining a relatively flat shape of the media 103 advancing over the support 112, preventing buckling, curving, etc. For example the top guide elements 121 engage the printed image side of the media 103. For example, the top guide elements 121 are regularly distributed over the support plane, for example for optimal guidance and flattening of the media 103. For example, the top guide elements 121 comprise passive wheels. For example, the top guide elements 121 include star wheels or rubber wheels to avoid marks on printed media that is not fully dry.
For example the top guide 113 includes a top guide base portion 1138 and an upper top guide portion 113C. For example the top guide 113 includes a second hinge 122 for hinging the upper top guide portion 113C with respect to the top guide base portion 1138. For example the second hinge 122 is arranged near the curved upper portion 138 of the support 112, that is, in a closed position of the top guide 113, to allow the top guide 113 to adapt to the shape of the support 112 near the curved upper portion 138. For example the upper top guide portion 113C hinges towards the support 112 over the second hinge 122 to engage the media on the curved upper portion 138. For example the second hinge 122 also allows for hinging the upper top guide portion 113C away from the support 112 to take out media from the stacker 110 without needing to open the entire top guide 113 about the first hinge 135.
The stacker 210 includes a first ramp 211 for receiving and curving incoming media while it is printed. For example a media advance system of the printer advances the media up the first ramp 211 during printing. The stacker 210 includes a stacker drive 230 downstream of the foot of the first ramp 211 for driving the incoming media into the stacker 210. The stacker 210 includes a support 212 and a top guide 213 arranged over the support 212. The support 212 includes a curved upper portion 238. The top guide 213 includes a top guide base portion 213B and upper top guide portions 213C. In engaged condition, the top guide base portion 213B extends along a base portion 212B of the support 212 and the upper top guide portion 213C extends along the curved upper portion 238 of the support 212. For example the base portion 212B of the support 212 is to support and maintain a flat portion of the media stack in the support 212.
The stacker 210 includes a first hinge 235 that connects the top guide 213 to the support 212 for hinging the top guide 213 with respect to the support 212. The stacker 210 includes second hinges 222 that connect the upper top guide portions 213C to the top guide base portion 213B for hinging the upper top guide portions 213C with respect to the top guide base portion 213B. For example the second hinges 222 are to hinge the upper top guide portions 213C towards the curved upper portion 238 of the support 212, as illustrated in
In an example, at least one hingeable second top guide 260 is provided, upstream of the first top guide 213 and downstream of the first ramp 211 and stacker drive 230, to provide additional top guidance while the media advances over the support 212 towards the first top guide 213.
In
For example the first ramp 211 receives incoming media from the media advance system (not shown) while being printed, and guides the media towards the stacker drive 230. For example the stacker drive 230 is the only drive for advancing the media in the stacker 210 when the trailing end of the media has passed the media advance system. For example the stacker 210 includes a ramp roof 211B opposite to the first ramp 211 to aid in guiding the media to the pinch wheels 233, 234. For example, the stacker drive 230 and the first ramp 211, 211B have fixed positions with respect to the support 212. For example multiple pinch wheel pairs 233, 234 are distributed over the width of the stacker 210.
For example the retractable pinch wheels 243 are rotatably mounted to a retractable pinch wheel arm 243B. For example the pinch wheel arm 243 is pivotably mounted about a third hinge 243C, to be pivoted between an extended position (
For example, the second top guide 260 is to guide and flatten the media before it is further guided and flattened by the first top guide 213. For example the second top guide 260 is arranged downstream of the stacker drive 230, downstream of the bridge 231 and upstream of the top guide 213, along the support 212. The second top guide 260 includes a fourth hinge (not shown), a pivoting arm 262 that allows for pivoting of the arm over the fourth hinge with respect to the support 212, and at least one passive guide wheel 263 rotatably mounted onto the pivoting arm 262.
As illustrated in
After said media release, the pinch wheels 243 are moved back to the extended position by the bridge 231 that moves from the retracted towards the initial extended position, for example actuated by the stacker drive 230 or a separate servo system. For example during extension of the bridge 231, the extreme 231B pushes the retracted pinch wheel 243 upwards. The pinch wheel 243 hinges upwards until both the bridge 231 and pinch wheels 243 are in the initial extended position (
For example, the action of retracting the bridge 231 and pinch wheels 243 and extending back again can occur rapidly to allow media stacking to occur continuously substantially without interrupting the print process. For example within the printer a media roll can be printed, cut and stacked in-line and continuously.
In further examples the printer includes a media roll input for connecting a media roll for printing on the media roll. In further examples the printer includes a media cutter for cutting the media, wherein the media cutter can be arranged downstream of the printhead and upstream of the stacker. In again further examples, the printer includes a radiation device for example for curing the ink, for example to radiate heat and/or UV, and/or for blowing air. For example the radiation device is arranged downstream of the printhead, for example connected to the printhead, and upstream of the stacker. The radiation device can aid accelerating an ink drying process of the printed image before stacking.
In an example the stacker 10, 110, 210 of this disclosure provides for a relatively compact in line stacking solution for a large format printer. For example, the stacker 10, 110, 210 can be readily integrated with the printer 1 for stacking the media face forward while printing, and while adding little or no extra foot print as compared to a similar printer without stacker. Furthermore some of the example stackers 10, 110, 210 are relatively cost efficient, of relatively simple construction, and/or composed of a relatively low amount of materials and components. For example, the stacker 10, 110, 210 allows for stacking a relatively wide range of media thicknesses. For example an operator standing at the front 14 of the printer can view and take out the media from the stacker 10, 110, 210 without moving the printer and without moving to the back of the printer.
The above description is not intended to be exhaustive or to limit this disclosure to the examples disclosed. Other variations to the disclosed examples can be understood and effected by those of ordinary skill in the art from a study of the drawings, the disclosure, and the claims. The indefinite article “a” or “an” does not exclude a plurality, while a reference to a certain number of elements does not exclude the possibility of having more or less elements. A single unit may fulfil the functions of several items recited in the disclosure, and vice versa several items may fulfil the function of one unit. Multiple alternatives, equivalents, variations and combinations may be made without departing from the scope of this disclosure.