The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, a print system according to a first embodiment of the invention will be described using a sticky note print system with reference to the accompanying drawings. In the sticky note print system according to the invention, a ribbon cartridge, in which an ink ribbon is stored, is detachably mounted, the ink ribbon is fed along with a sticky note while feeding the sticky note from a bundle of sticky notes, and the feed of the ink ribbon is stopped in accordance with feed of a non-print section such as a blank portion, on the basis of print data edited by a personal computer.
First, the configuration of the sticky note print system 1 (print system) will be described with reference to
The personal computer 4 includes a personal computer body 5, a keyboard 6 and mouse 7, which are connected to the personal computer body 5 so as to allow input of data, and a display 8 for displaying an input result. In the personal computer body 5, a CD-ROM 9 for storing data such as a device driver or application software of the sticky note printer 2 is mounted. When a variety of detection signals, a variety of instructions, or a variety of data is input via the keyboard 6, the personal computer 4 processes the variety of data according to a program stored in the CD-ROM 9 to control the sticky note printer 2. For example, in the present embodiment, non-print section data detailing sections on which printing is not to be performed on the sticky note H1 is calculated from the print data by the application software stored in the CD-ROM 9 (described later) and is transmitted to the sticky note printer 2 to control the printing.
A function for controlling each unit may be provided in the sticky note printer 2 such that the printing is performed on the basis of the print data prepared and edited by the personal computer 4 or a function for controlling each unit or a function for preparing and editing the print data may be provided in the sticky note printer 2 such that the printing is performed on the sticky note H1 using the sticky note printer 2 as a single body.
As shown in
The device casing 11 is formed to have a small size. A sticky note insertion opening 13 for allowing insertion of the below-described sticky note holder 21 from the front side of the casing into the casing in a draw-out type is formed in the lower portion of the front surface of the device casing 11. The horizontal-slit-shaped ejection slot 12 for ejecting the sticky note H1, on which the printing has been completed, to the outside of the casing is formed in the central portion of the front surface of the casing. A ribbon cartridge C for receiving the ink ribbon R is mounted and an openable cover 14 for maintenance is attached on the surface of the device casing 11.
As shown in
The sticky note printer 2 includes the sticky note holder 21 for storing the sticky note bundle H, a sticky note feed device 22 (paper feed device) for lifting up an uppermost sticky note Hi of the sticky note bundle H, separating the sticky note H1, and feeding the sticky note H1 toward the ejection slot 12, a print device 23 for performing printing on the fed sticky note H1 with the thermal head 31 (print head) and the platen roller 32, a ribbon feed device 24 for feeding the ink ribbon R provided for the printing, and a disjunction device 25 for disjunct the platen roller 32 to/from the thermal head 31, all of which are mounted in the device casing 11. The sticky note printer 2 further includes a detection sensor 26 (detection device) for detecting the separation of the platen roller 32 from the thermal head 31.
The sticky note holder 21 includes a sticky note bundle casing 41 having an open surface and formed in a box shape and a mounting stage 42 which is mounted in the sticky note bundle casing 41 so as to horizontally mount the sticky note bundle H. A coil spring 43 for biasing the mounting stage 42 upwardly is interposed between the mounting stage 42 and the bottom surface of the sticky note bundle casing 41. The sticky note holder 21 is mounted in the device casing 11 in the draw-out type and is detachably mounted via the sticky note insertion opening 13. Accordingly, when the sticky note bundle H is to be replaced or exchanged, the sticky note holder 21 is drawn out and the sticky note bundle H is inserted.
The sticky note bundle casing 41 includes a surrounding frame-like casing body 44 for guiding the mounting stage 42 and position regulation units 45 which are provided at the upper end of the casing body 44 and protrudes inward so as to press a front end Ha and a base end Hb of the sticky note bundle H.
The mounting stage 42 is formed in a flat plate shape and is biased upwardly by the coil spring 43. The sticky note bundle H is stored therein such that the height of the sticky note H1 located at the uppermost position is constantly maintained by the position regulation units 45 although the sticky notes H1 are fed one by one. At this time, the position of the sticky note bundle H stored therein becomes a pickup position 101 where the sticky note H1 at the uppermost position is lifted up by the sticky note feed device 22.
Accordingly, when the sticky note bundle H is stored on the mounting stage 42 from the top of the sticky note bundle casing 41, the sticky note bundle H is biased upward by the coil spring 43 and the front end Ha and the base end Hb are regulated to be positioned at the pickup position 101 by the position regulation unit 45 in a state that the stick notes are mounted horizontally.
The sticky note feed device 22 includes a feed roller 51, a driven roller 52, a rotation arm 53, a driving motor 54, and a deceleration gear train 55 (power transmitting device). The feed roller 51 rolling-contacts the uppermost sticky note H1 of the sticky note bundle H located at the pickup position 101, lifts up and separates the sticky note H1, and inserting the turned-up sticky note H1 between the driven roller 52 and the feed roller 51. The rotation arm 53 moves the feed roller 51 between the pickup position 101 for lifting up the sticky note H1 and the insertion position 102 for inserting the sticky note between the driven roller 52 and the feed roller 51. The driving motor is a driving source of the feed roller 51 and the rotation arm 53 and the deceleration gear train 55 transmits a driving force of the driving motor 54 to the feed roller 51 and the rotation arm 53. The driving motor 54 includes a counter 56 for measuring the feed amount of the sticky notes H1 to increase the feed amount of the sticky notes H1 one by one.
The feed roller 51 rolling-contacts the rear surface of the free end H1a of the turned-up sticky note H1 and separates, rotates and feeds the sticky note H1 at the insertion position 102, and has a roller body 61 which directly rolling-contacts the sticky note H1 and a roller driving shaft 62 which is a central shaft for rotating the roller body 61. Both sides of the roller driving shaft 62 are rotatably held at corresponding sides of the rotation arm 53 and the roller driving shaft 62 is rotated by the driving force of the driving motor 54 transmitted via the deceleration gear train 55.
The rotation arm 53 rotatably holds the roller driving shaft 62 at the front end thereof and is rotated around the base end. The rotation arm 53 is moved between the pickup position 101 and the insertion position 102 by the driving force of the driving motor 54 transmitted via the deceleration gear train 55.
The print device 23 has the thermal head 31 arranged in the vicinity of the ejection slot 12 and having the same width as the feed roller 51 and the platen roller 32 which faces the thermal head 31. The platen roller 32 extends in the width direction of the sticky note H1. When the feed roller 51 is moved to the insertion position 102, the platen roller 32 is rotated by the driving force from the driving motor 54 via the deceleration gear train 55 and performs the printing using the thermal head 31 while applying a feed force to the received sticky note H1. Accordingly, it is possible to stably perform the printing on the sticky note H1. The platen roller 32 is moved between a contact position 103 which contacts the thermal head 31 and a separation position 104 which is separated from the thermal head 31, by the below-described disjunction device 25 (see
The ribbon feed device 24 has the ribbon cartridge C and a ribbon winding shaft 71 for winding the ink ribbon R of the mounted ribbon cartridge C. The ribbon winding shaft 71 is rotated by the driving force from the driving motor 54 via the deceleration gear train 55 when the feed roller 51 is moved to the insertion position 102 and the platen roller 32 is moved to the contact position 103. The ribbon cartridge C includes a ribbon dispensing reel 72 around which the ink ribbon R is wound such that the ink ribbon may be freely dispensed, a ribbon winding reel 73 for winding the ink ribbon R, and a cartridge casing (not shown) for rotatably receiving the reels therein.
When the openable cover 14 is opened and the ribbon cartridge C is mounted, the ink ribbon R is inserted between the thermal head 31 and the platen roller 32 and the ribbon winding reel 73 is pivotally supported by the ribbon winding shaft 71. When the printing is started by the print device 23, the ribbon winding shaft 71 starts the winding (feed) of the ink ribbon R along with the feed of the sticky note H1.
The disjunction device 25 includes a support arm 81 for supporting the platen roller 32, a plate cam 82 for pressing the upper end surface of the support arm 81 downwardly, and a disjunction motor 83 for rotating the plate cam 82. The disjunction motor 83 is controlled by the personal computer 4. The support arm 81 is pulled up by a return spring (not shown) such that the platen roller 32 is made to approach the contact position 103, and a platen shaft portion which protrudes in the width direction of the sticky note H1 and supports the platen roller 32 is provided on the side surface of the support arm 81. The base end of the support arm 81 is rotatably supported by a rotation support shaft 84 fixed to the device casing 11.
When the disjunction motor 83 is driven, the plate cam 82 is half-rotated such that a protrusion thereof presses the upper end surface of the support arm 81 downwardly, and the platen roller 32 is made to approach the separation position 104. Thereafter, when the plate cam 82 is half-rotated, the protrusion of the plate cam 82 is moved upward and the platen roller 32 is returned to the contact position 103 by the return spring. The platen roller 32 is rotated between the contact position 103 and the separation position 104 around the base end of the support arm 81. Instead of the plate cam 82 and the disjunction motor 83, a solenoid 83 may disjunct the platen roller 32 to/from the thermal head 31 (see
Now, the gear train structure (deceleration gear train 55) of the ribbon feed device 24 and the platen roller 32 will be described in detail with reference to
The major sun gear 91 is provided on the same shaft as the base end of the rotation arm 53 and the first planetary gear 92 outputs the driving force to the feed roller 51 provided on the same shaft. One side of the rotation arm 53 becomes a carrier of the first planetary gear 92 having the same shaft as the major sun gear 91. That is, a position where the first planetary gear 92 is engaged with the first intermediate gear 93 becomes the insertion position where the feed roller 51 contacts the driven roller 52 and a position where the first planetary gear 92 is separated from the first intermediate gear 93 and the rotation arm 53 becomes horizontal becomes the pickup position 101. Accordingly, the rotation arm 53 is rotated between the pickup position 101 and the insertion position 102 such that the feed roller 51 is rotated and is moved. The rotation of the rotation arm 53 is performed by an end surface cam not shown in the figure using the driving motor 54 as a driving source.
The first intermediate gear 93 is provided on the same shaft as the rotation support shaft 84 for supporting the support arm 81, and the second planetary gear 94 outputs the driving force to the platen roller 32 provided on the same shaft. A portion of the support arm 81 becomes a carrier of the second planetary gear 94 having the same shaft as the first intermediate gear 93. That is, a position where the second planetary gear 94 is engaged with the second intermediate gear 95 becomes the contact position 102 where the platen roller 32 contacts the thermal head 31, and a position where the second planetary gear 94 is separated from the second intermediate gear 95 becomes the separation position 104. Accordingly, the platen roller 32 is rotated at the contact position 103 and the separation position 104.
The driving force transmitted to the second intermediate gear 95 is transmitted to the fourth intermediate gear 97 via the third intermediate gear 96 and the fourth intermediate gear 97 outputs the driving force to the ribbon winding shaft 71 provided on the same shaft. That is, the driving force is indirectly input from the second intermediate gear 95 to the ribbon winding shaft 71. Since the fourth intermediate gear 97 adjusts a rotation direction, the ribbon winding shaft 71 is not limited to this configuration. The configuration in which the driving force is directly input from the second intermediate gear 95 to the ribbon winding shaft 71, that is, the configuration in which the ribbon winding shaft 71 is provided on the same shaft as the second intermediate gear 95, may be used.
When the driving motor 54 is rotated in a state that the platen roller 32 is made to approach the contact position 103, the feed roller 51 located at the pickup position 101 is moved to the insertion position 102 while rotating. When the feed roller 51 is made to approach the insertion position 102, the first planetary gear 92 is connected to the first intermediate gear 93 such that the driving force of the driving motor 54 is transmitted to the platen roller 32 and the driving force is transmitted to the ribbon winding shaft 71 via the second intermediate gear 95 and the third intermediate gear 96. In contrast, in a state that the platen roller 32 is located in the separation position 104 (see
The detection sensor 26 is provided below the support arm 81 and includes a micro-switch. Accordingly, when the support arm 81 is moved downwardly via the plate cam 82 such that the platen roller 32 is made to approach the separation position 104, the lower end surface of the support arm 82 contacts the front end of the detection sensor 26 and detects the movement of the platen roller 32 to the separation position 104. By this configuration, the sticky note H1 is not idly fed in a state that the thermal head 31 and the platen roller 32 contact each other, due to mechanical failure. The detection sensor 26 is not limited to the micro-switch and an optical sensor such as a photo-interrupter may be used.
Now, a control system of the sticky note print system 1 will be described with reference to
The control unit 116 includes a central processing unit (CPU) 121, a read only memory (ROM) 122, a random access memory (RAM) 123, a CD-ROM 9, and an input/output controller (IOC) 124, all of which are connected to one another by an internal bus 125. When a variety of signal data is input from each unit of the sticky note print system 1 via the IOC 124, the CPU 121 processes the variety of data in the RAM 123 on the basis of the input variety of signal data according to the application software stored in the CD-ROM 9 and outputs a variety of signal data to each unit of the sticky note print system 1 via the IOC 124.
Now, a configuration for acquiring (converting) the non-print section data of a character image P from print data by the non-print section acquiring device will be described with reference to
Now, a control flow will be described with reference to
Subsequently, when the count Cn exceeds the print start dot number Xa, the disjunction device 25 moves the platen roller 32 to the contact position 103 (S07). Then, the print and the feed of the sticky note are performed (S08). The sticky note feed device 22 feeds the sticky note H1 while printing until the count Cn reaches the print end dot number Xb (S09). That is, the sticky note H1 is sent in a state the sticky note H1 is inserted between the platen roller 32 and the thermal head 31 from the print start to the print end of the sticky note H1. At this time, since the platen roller 32 is located at the contact position 103, the driving force of the driving motor 54 is transmitted to the ribbon winding shaft 71 and thus the ink ribbon R feeds along with the sticky note H1.
When the count Cn exceeds the print end dot number Xb, the disjunction device 25 moves the platen roller 32 to the separation position 104 (S10). Accordingly, the platen roller 32 and the thermal head 31 are opened and thus the feed of the ink ribbon R is stopped. In this state, the sticky note H1 is fed until the count Cn reaches the total feed dot number Xc and is ejected via the ejection slot 12 (S11). If the front blank dot number L1 and the back blank dot number L3 do not reach predetermined setting values (dot numbers), the thermal head 31 and the platen roller 32 may be controlled not to contact and separated to/from each other.
Next, a series of operations for performing the printing and feed of the sticky note H1 on the basis of the print control will be described with reference to
Next, when the protrusion of the plate cam 82 is moved downwardly to press the support arm 81 and the detection sensor 26 detects that the platen roller 32 is moved to the separation position 104, the feed roller 51 is rotated and the turn-up operation of the sticky note H1 is started (see
when the feed roller 51 is moved upwardly while rotating to be separated from the sticky note bundle H immediately after the front end of the turned-up sticky note H1 passes through the lower side of the feed roller 51, the sticky note H1 springs over the feed roller 51 by the rotation force of the feed roller 51 and the free end H1a of the sticky note H1 rides on the feed roller 51 (see
Subsequently, the feed roller 51 on which the sticky note H1 is laid is moved to (goes around) the insertion position 102 (see
When the print section (print start position 131) of the sticky note H1 approaches the thermal head 31, the protrusion of the plate cam 82 is moved upwardly, the support arm 81 is pulled up by a return spring, the platen roller 32 contacts the thermal head 31, and the printing on the sticky note H1 starts (see
When the non-print section (print end position 132) of the sticky note approaches the thermal head 31 (see
At a time point when the paste portion H1b of the sticky note H1 reaches the platen roller 32, the feed roller 51 is moved downwardly from the insertion position 102 to the pickup position 101 (see
In the sticky note print system 1 according to the present embodiment, when a plurality of non-print sections of the feed direction of the sticky note H1 approach the thermal head 31, the space between the thermal head 31 and the platen roller 32 is opened and the sticky note H1 is fed in a state that the ink ribbon R is stopped. Accordingly, since the ink ribbon R is not fed in the non-print section, the waste of the ink ribbon R corresponding to the length of the plurality of non-print sections can be suppressed and the running cost of the user can be reduced. Since the sticky note H1 and the ink ribbon R are fed in a state that the stick not H1 and the ink ribbon R are separated from each other, the surface of the sticky note H1 is not contaminated by friction between the sticky note H1 and the ink ribbon R or the ink ribbon R is not forcedly extracted. Even when the sticky note bundle H is stored to be reversed by mistake, the paste portion H1b of the sticky note H1 can be fed in a state of being separated from the ink ribbon R by setting the blank (non-print section) of the feed direction of the sticky note H1 to be wider than the paste portion H1b of one end of the sticky note H1.
The feed amount calculating device may calculate the feed amount of the sticky notes by calculating the rotation amount of the motor or the feed speed and time of the sticky note H1, in addition to the print dot number. When the management is performed by the rotation amount of the motor, the control can be easily performed using a stepping motor or an encoder-equipped motor as the driving motor 54. When the management is performed by the feed speed and the feed time, the feed distance of the sticky note H1 is calculated by the feed speed and the feed time and the control can be performed on the basis of the feed distance.
As shown in
Although the sticky note bundle H is used in the present embodiment, a memo pad of which the fixed end surface is adhered may be used. Although the platen roller 32 is moved in the present embodiment, the thermal head 31 may move. When the ribbon feed device 24 is driven by another driving force, the driving force of the ribbon feed device 24 may be stopped on the basis of the detection of the detection sensor 26.
The units (functions) of the sticky note print system 1 may be provided as a program. The program may be stored in a recording medium (not shown). As the recording medium, a CD-ROM, a flash ROM, a memory card (Compact Flash (registered trademark), Smart Media, Memory stick, or the like), an optical magnetic disk, a digital versatile disk, and a flexible disk may be used.
Next, a sticky note print system 1 according to a second embodiment will be described with reference to
The roller movement device 144 is configured such that the presser roller 143 is made to approach a pressing position 151 (see
When the movement rod 161 is pressed such that the presser roller 143 is made to approach the pressing position 151, the platen roller 132 slidably is moved to the lower side of the bearing portion 141 against the energizing spring 142 to be positioned at the separation position 104 (see
A series of operations for performing the printing and feed of a sticky note H1 will be described with reference to
Next, when the protrusion of the plate cam 82 presses the presser roller 143 via the movement rod 161, the detection boss 164 presses the detection sensor 26. The personal computer 4 rotates the platen roller 32 and starts the turn-up operation of the sticky note H1 when the detection sensor 26 detects the movement of the platen roller 32 to the separation position 104 (see
When the platen roller 32 is rotated, the sticky note H1 springs over the platen roller 32 and thus the front end of the sticky note H1 rides on the platen roller 32 (see
Subsequently, the platen roller 32 on which the sticky note H1 is laid is moved (goes) upwardly toward the contact position 103 while rotating (see
When the print section (print start position 131) of the sticky note H1 is made to approach the thermal head 31, the protrusion of the plate cam 82 is moved upwardly to pull up the presser roller 143 via the movement rod 161 by the return spring, the platen roller 32 contacts the thermal head 31, and the printing on the sticky note H1 starts (see
When the non-print section (print end position 132) of the sticky note H1 is made to approach the thermal head 31 (see
At a time point when a paste portion H1b of the sticky note H1 reaches the platen roller 32 (see
Number | Date | Country | Kind |
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2006-236784 | Aug 2006 | JP | national |