Print units supply printing fluid for printing and may be retained in a carriage dock with a latch. Existing latches are not compact and may increase a height of the printer. Existing latches are visually obstructive and make insertion or withdrawal of the print units less intuitive.
Media transport 22 comprises mechanisms configured to transfer port media relative to print unit 24. In one embodiment, media transport comprises a series of belts, rollers and the like configured to transport sheets of media. In another embodiment, media transport 22 comprises a drum configured to carry one or more sheets of media through print zones opposite to print unit 26. In yet another embodiment, media transport 22 may be configured to drive or move a web of printing material.
Carriage 24 comprises one or more structures configured to carry or move print unit 26 across media transport 22, allowing print unit 26 to deposit printing material across a print medium. In the example illustrated, carriage 24 comprises one or more structures which form a cavity, opening, recess or dock 38 configured to removably receive print unit. 26. In one embodiment, dock 38 is configured to permit print unit 26 to be inserted into dock 38 or to be withdrawn from dock 38 without the use of any tools. In the example illustrated, carriage 24 is slidably supported along a guide rod 40 and is driven transversely across media transport 22 and the medium supported by media transport 22. In other embodiments, carriage 24 may be movably supported across or opposite to media transport 22 in other fashions.
Print unit 26 comprises a unit configured to deposit printing material, such as printing fluid, onto media transported by media transport 22 as print unit 26 is carried across media transport 22. In the example illustrated, print unit 22 comprises a two-part unit including a carrier 44 and a fluid supply 46. Carrier 44 comprises a structure configured to removably receive and contain fluid supply 46 while directing fluid from the fluid supply onto print media. Carrier 44 includes a frame 48 which supports one or more print heads 50. In the example illustrated, frame 48 includes five print heads 50, wherein each print head or group of print heads is configured to deposit a different printing fluid onto print media. For example, in one embodiment, one print head 50 is configured to deposit black ink while the remaining print heads are configured to deposit cyan, magenta and yellow inks. The fifth print head is configured to deposit a fixer. In other embodiments, frame 48 may be configured to carry a greater or fewer of such print heads. In other embodiments, the print heads may be configured to eject other colors of ink or other types of printing fluids or printing materials. In other embodiments, a greater or fewer number of such print heads 50 may be provided. In one embodiment, each print head 50 comprises a thermoresistance inkjet print head (also known as a thermal ink jet printhead). In another embodiment, each print head 50 may comprise a piezo resistive or piezo electric inkjet print head or other types of drop-on-demand inkjet print heads.
Fluid supply 46 comprises one or more containers or vessels containing printing fluid. Fluid supply 46 is configured to be removably inserted into carrier 44. Upon being fully inserted into frame 48 of carrier 44, fluid supply 46 is fluidly connected to each of print heads 50. In one embodiment, fluid supply 46 includes a plurality of chambers containing different printing or marking fluids, wherein each chamber is fluidly connected to a distinct print head 50 or group of print heads 50 of carrier 44. In other embodiments in which carrier 44 includes a single print head 50, fluid supply 46 may include a single chamber.
Because print unit 26 is a two-part system including carrier 44 and fluid supply 46, each of carrier 44 and fluid supply 46 may be more easily repaired, refurbished or replaced. In other embodiments, however, carrier 44 and print unit 46 may alternatively be configured as a single unitary body, wherein fluid supply 46 is an integral part of carrier 44 and print heads 50.
Service station 28 comprises one or more structures configured to service print heads 50 of print unit 26. For example, in one embodiment, service station 28 is configured to perform such servicing operations such as wiping of the nozzles of print heads 50, spitting of print heads 50 or capping of print heads 50 when print heads 50 are not being used. Although service station 28 is illustrated as extending along a transverse side of media transport 28, in other embodiments, service station 28 may be provided at other locations. In other embodiments, service station 28 may be omitted.
Actuator 30 comprises a mechanism configured to move carriage 24 and print unit 26 transversely across media transport 22 and the media supported by media transport 22. Actuator 30 is further configured to move carriage 24 and print unit 26 two positions opposite to service station 28 for print head servicing. In one embodiment, actuator 30 comprises a motor configured to drive a cable or belt 52 connected to carriage 24 so as to move carriage 24 along guide rod 40. In another embodiment, actuator 30 may comprise a rack and pinion arrangement configured to move carriage 24 along guide rod 40 or along some other guide structure. In yet other embodiments, the actuator 30 may comprise other mechanisms configured to move carriage 24 relative to the media being printed upon.
Latch system 32 secures and retains print unit 26 within dock 38 of carriage 24. Latch system 32 further urges print unit 26 against surfaces or datums of dock 38 to reliably retain and locate print heads 50 along with their associated electrical contacts. Latch system 32 achieves both these functions in a compact manner without substantially increasing the height of printer 20 and without being visually obstructive. As a result, latch system 32 facilitates more visually intuitive insertion in connection of print unit 26 to clock 38.
Latch system 32 generally includes projections 60 and print unit latch 62. Projections 60 extend from frame 48 of carrier 44 and are configured to be engaged by latch 62. In the example illustrated, projections 60 are located so as to extend below a top surface 61 of fluid supply 46 when fluid supply 46 is received and fitted within frame 48. In the example illustrated, projections 60 each comprise a hook adding an upwardly facing notch configured to be engaged or contacted by latch 62. In other embodiments, latch system 32 may include other types the projections or a greater or fewer of such projections extending from frame 48 of carrier 44. In yet other embodiments, latch system 32 may include projections that alternatively extend from fluid supply 46.
Print unit latch 62 engages projections 60 to retain and position print unit 26 in dock 38. Print unit latch 62 includes retainer 66 and latch camming system 68. Retainer 66 comprises one or more members which are movable between (1) a projection engaging position in which retainer 66 contacts, abuts and applies force against projections 60 to secure print unit 26 in place and to apply force to print unit 26 to urge print unit 26 against datum surfaces and (2) a withdrawn position allowing print unit 26 to be removed from dock 38 or allowing print unit 26 to be inserted into dock 38. In one embodiment, retainer 66 engages carriage 24 while it engages projections 60 in the projection engaging position to position the print unit in the Y-axis direction. In the example illustrated, retainer 66 comprises an elongate rod or bar extending across and above both the projections 60, yet extending below top 61 of fluid supply 46. In other embodiments, retainer 66 may comprise other structures, such as pairs of hooks, catches or the like which are movable between the noted positions.
Latch camming system 68 comprises a cam and associated cam follower configured to cooperate with one another to move retainer 66 between the engaging position and the withdrawn position. Latch camming system 68 is manually movable and further retains retainer 66 in either the engaging position or the withdrawn position without having to be held in place, freeing a person's hands during insertion or withdrawal of print unit 26. Like retainer 66, latch camming system 68 extends substantially below a top 61 of fluid supply 46 when fluid supply 62 is retained within dock 38. As a result, latch camming system 68 does not potentially increase the height (the Z-axis direction shown in
Although retainer 66 and latch camming system 68 may extend above fluid supply 46 or above dock 38 during insertion of print unit 26 or withdrawal print unit 26, during such insertion or withdrawal of a print unit 26, carriage 24 may be positioned opposite to service station 28 or at other locations offset from media transport 22 where printer 20 may have extra vertical space for accommodating the open positions of retainer 66 and camming system 68. However, when camming system 68 and retainer 66 are engaging and securing print unit 26 in place (such as when carriage 24 is being moved by actuator 30 across media transport 22), retainer 66 and camming system 68 are substantially below a top of fluid supply 46 as print unit 26 is carried across media transport 22. As a result latch system 32 does not occupy valuable space above media transport 22 and above the print media, allowing additional height to be provided for media transport 22 or for volumes or spaces within printer 20 for containing media to be printed upon or media that has been printed upon.
Controller 34 comprises one or more processing units configured to generate control signals directing the operation of printer 20. In particular, controller 34 generates control signals directing the ejection of fluid by print heads 50 of print unit 26. Controller 34 generates control signals directing actuator 30 to selectively move carriage 24 and print unit 26 across media transport 22 and the media being printed upon. Controller 34 further generates control signals directing the transporter media by media transport 22 relative to print heads 50. Controller 34 also generates control signals directing the operation of service station 28.
For purposes of this application, the term “processing unit” shall mean a presently developed or future developed processing unit that executes sequences of instructions contained in a memory. Execution of the sequences of instructions causes the processing unit to perform steps such as generating control signals. The instructions may be loaded in a random access memory (RAM) for execution by the processing unit from a read only memory (ROM), a mass storage device, or some other persistent storage. In other embodiments, hard wired circuitry may be used in place of or in combination with software instructions to implement the functions described. For example, controller 34 may be embodied as part of one or more application-specific integrated circuits (ASICs). Unless otherwise specifically noted, the controller is not limited to any specific combination of hardware circuitry and software, nor to any particular source for the instructions executed by the processing unit.
Printer 120 includes media transport 22, service station 28, actuator 30 and controller 34, each of which is schematically shown in and described with respect to
As shown by
In the example illustrated, carriage 24 is slidably supported along a guide rod 40 and is driven transversely across media transport 22 and the medium supported by media transport 22. In other embodiments, carriage 24 may be movably supported across or opposite to media transport 22 in other fashions.
Print unit 126 comprises a unit configured to deposit printing material, such as printing fluid, onto media transported by media transport 22 (shown in
Fluid supply 146 comprises one or more containers or vessels containing printing fluid. Fluid supply 146 is configured to be removably inserted into carrier 144. Upon being fully inserted into frame 148 of carrier 144, fluid supply 146 is fluidly connected to each of print heads 150. In one embodiment, fluid supply 146 includes a plurality of chambers 202 containing different printing fluids, wherein each chamber is fluidly connected to a different print head 150 or different group of print heads 150 of carrier 144. In other embodiments in which carrier 44 includes a single print head 150, fluid supply 146 may include a single chamber 202.
Because print unit 126 is a two-part system, including carrier 144 and fluid supply 146, each of carrier 144 and fluid supply 146 may be more easily repaired, refurbished or replaced. In other embodiments, however, carrier 144 and print unit 146 may alternatively be configured as a single unitary body, wherein fluid supply 146 is an integral part of carrier 144 and print heads 150.
Latch system 132 secures and retains print unit 126 within dock 138 of carriage 124. Lack system 132 further urges print unit 126 against surfaces or datums of dock 138 to reliably retain and locate print heads 150 along with their associated electrical contacts. Latch system 132 achieves both these functions in a compact manner without substantially increasing the height of printer 120 and without being visually obstructive. As a result, latch system 132 facilitates more visually intuitive insertion in connection of print unit 126 to dock 138.
Latch system 132 generally includes projections 160, carriage vee or notches 161 and print unit latch 162. Projections 160 extend from frame 148 of carrier 144 and are configured to be engaged by latch 162. In the example illustrated, projections 160 are located so as to extend below a top surface 163of fluid supply 146 when fluid supply 146 is received and fitted within frame 148. In the example illustrated, projections 160 each comprise a hook adding an upwardly facing notch 204 configured to be engaged or contacted by latch 162. In other embodiments, latch system 132 may include other types the projections or a greater or fewer of such projections extending from frame 148 of carrier 144. In yet other embodiments, latch system 132 may include projections that alternatively extend from fluid supply 146.
Carriage notches 161 comprise detents or other surfaces coupled to or supported by carriage 124 which are configured to engage or contact a portion of print unit latch 162 to facilitate securing and positioning of print unit 126 in the Y-axis direction. As shown by
Print unit latch 162 engages projections 160 to retain in position print unit 126 in dock 138. Print unit latch 162 includes retainer 166 and latch camming system 168. Retainer 166 comprises one or more members which are movable between (1) a projection engaging position (shown in
Latch camming system 168 moves and retains retainer 166 between the engaging position and the withdrawn position. Latch camming system 168 is manually movable and further retains retainer 166 in either the engaging position or the withdrawn position without having to be held in place, freeing a person's hands during insertion or withdrawal of print unit 26. Like retainer 166, latch camming system 168 extends substantially below a top surface 161 of fluid supply 146 when fluid supply 162 is retained within dock 138. As a result, latch camming system 168 does not increase the height (the Z-axis direction shown in
Although retainer 166 and latch camming system 168 may extend above fluid supply 146 or above dock 138 during insertion of print unit 126 or withdrawal of print unit 126, during such insertion or withdrawal of a print unit 126, carriage 124 may be positioned opposite to service station 28 or at other locations offset from media transport 22 where printer 120 may have extra vertical space for accommodating the open positions of retainer 166 and camming system 168. However, when camming system 168 and retainer 1166 are engaging and securing print unit 126 in place (such as when carriage 124 is being moved by actuator 30 across media transport 22), retainer 166 and camming system 168 are substantially below a top of fluid supply 46 as print unit 26 is carried across media transport 22. As a result, latch system 132 does not occupy valuable space above media transport 22 and above the print media, allowing additional height to be provided for media transport 22 or for volumes or spaces within printer 120 for containing media to be printed upon or media that has been printed upon.
In the example illustrated, springs 208 comprise tension springs (both of which are shown in
Cam 210 cooperates with cam follower 212 to move retainer 166 along a defined path in response to movement of lever 214. Cam 210 is coupled to carriage 124 and extends along at least one side of dock 138. In the example illustrated, cam 210 is integrally formed as part of a single unitary body with a side wall of carriage 124 adjacent to dock 138. Cam 210 includes a cavity 222 which receives cam follower 212 and is bordered or defined by an inclined or ramp surface 224, an arcuate or curved fulcrum surface 226, a stop surface 227 and a forward catch 228.
Ramp surface 224 comprises a floor of cavity 222 along which cam follower 212 slides and rides in response to a rotation of cam follower 212 within cavity 222. Fulcrum surface 226 extends generally opposite to surface 224 and assists in retaining cam follower 212 within cavity 222. In some embodiments, surface 226 may bear against a top of cam follower 212 to assist in pivoting cam follower 212 as it rides along surface 224. Forward catch 228 comprises a groove, channel or other set of surfaces configured to receive cam follower 212 and to prevent further movement of cam follower 212 to the right (as seen in
Cam follower 212 comprises a structure coupled to retainer 166 such that as cam follower 212 moves along cam 210, retainer 166 moves along a defined path. Cam follower 212 is configured such that as cam follower 212 is rotated by lever 214, cam follow 212 moves along cam 210 to move retainer 166 between the withdrawn position shown in
Cam follower 212 includes a leg 232 and a foot 234. Leg 232 extends from the retainer 166 and is fixedly secured to retainer 166. Foot 234 projects from leg 232 and serves as a bearing by which cam follower 212 slides along surface 224. Foot 234 simply drops into cavity 222 of cam 210 and is solely retained within the cavity 222 by springs 208. As a result, assembly of latch system 132 is simplified.
Cam follower 212 is further configured to be removably received within or engaged by catch 228 when cam follower 212 is at an end of travel position in which retainer 166 is in the withdrawn position shown in
For purposes of this disclosure, the term “coupled” shall mean the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate member being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature. The term “operably coupled” shall mean that two members are directly or indirectly joined such that motion may be transmitted from one member to the other member directly or via intermediate members.
Lever 214 comprises a structure configured to be manually grasped by a person so as to actuate or move cam follower 212 along cam 210, thereby moving retainer 166 between the projection engaging position and the withdrawn position. Lever 214 is coupled to both cam follower 212 and retainer 166 such that movement of lever 214 results in movement of cam follower 212 and retainer 166. Lever 214 is configured to move along a path defined by the inter-engagement of cam follower 212 and cam 210. In particular, lever 214 pivots about an axis and also translates along a path. Lever 214 is integrally formed as a single unitary body with retainer 166. As a result, lever 214, retainer 166 and cam follower 212 may be formed in a single molding process, allowing enhanced control over the shape, dimensions and tolerances of lever 214, retainer 166 and cam follower 212. This may result in enhanced positional control of retainer 166. In other embodiments, lever 214 may be coupled to retainer 166 and follower 212 in other fashions such as by welding, adhesives, snap fit connections and the like.
As further shown by
In one embodiment, during opening of latch system 132, retainer 166 is moved to the left (as seen in
As shown by
As further shown by
Although the present disclosure has been described with reference to example embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the claimed subject matter. For example, although different example embodiments may have been described as including one or more features providing one or more benefits, it is contemplated that the described features may be interchanged with one another or alternatively be combined with one another in the described example embodiments or in other alternative embodiments. Because the technology of the present disclosure is relatively complex, not all changes in the technology are foreseeable. The present disclosure described with reference to the example embodiments and set forth in the following claims is manifestly intended to be as broad as possible. For example, unless specifically otherwise noted, the claims reciting a single particular element also encompass a plurality of such particular elements.