Patent Application
20110104460
1. Field of the Invention
The present invention relates to a printed material and a water-based coating agent.
2. Discussion of the Background
Conventionally, screen printing is widely used when performing commercial printing (see, e.g., Japanese Unexamined Patent Application Publication No. 1990-295787). An ink containing a high viscosity binder is generally used in the screen printing. Therefore, it is possible to perform printing having a high color fastness to washing on a medium such as a cloth.
Performing printing with an inkjet printing method on a medium such as a cloth is being studied. An ink used in the inkjet printing method, however, must have a low viscosity. A low-viscosity ink has, however, a low color fastness to washing.
An ink is discharged from minute holes in the inkjet printing method. Therefore, with an amount of ink-discharge sustainable for practical use, an amount of binder contained in the ink deposited on the surface of the medium such as the cloth etc. is less. Consequently, during actual use, such as when washing the medium, the ink is physically peeled-off from the surface of the medium, i.e., sufficient color fastness to washing and friction durability may not be secured.
Thus, generally there is a tradeoff between an increase in the durability due to an increase in the viscosity of the ink used in the inkjet printing method and an operating reliability. Therefore, it is technically difficult to obtain a printed material that can present a required commercial quality by modifying only the ink.
Moreover, a coating agent of macromolecular system is easily eluted in an acidic environment when a terminal group is anionic. Thus, there is a need for a coating agent that is resistant to acids.
Moreover, a coating agent of macromolecular system is easily eluted in an alkaline environment when a terminal group is cationic. Thus, there is a need for a coating agent that is resistant to basic solution.
According to one aspect of the present invention, a printed material includes a cloth medium, a printed layer, and a coating layer. The cloth medium is washable. The printed layer is printed on the cloth medium with a water-based pigment ink including an anionic resin by using an inkjet printing method. The coating layer is provided on at least one of an upper side and a lower side of the printed layer by applying a water-based coating agent including non-ionic water-based resin particles.
According to another aspect of the present invention, a water-based coating agent contains at least a polyurethane resin dispersion, an anti-drying agent, and water.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Exemplary embodiments according to the present invention are explained below while referring to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
The medium 12 is a washable cloth medium. The cloth can be a woven cloth, a knit (knit cloth), a lace, a felt, or a nonwoven cloth. Fibers that constitute the cloth can be cotton fibers or synthetic fibers.
The printed layer 14 is a layer of ink formed when printing is performed on the medium 12 by using the inkjet printing method. In the present embodiment, the printed layer 14 is formed with a water-based pigment ink including an anionic resin. The coating layer 16 is a layer obtained by coating a water-based coating agent including non-ionic water-based resin particles. In the present embodiment, the coating layer 16 is formed on the printed layer 14. When such a configuration is employed, because the surface of the printed layer 14 is covered, a color fastness to washing and a friction durability of the printed material 10 can be appropriately enhanced.
Meanwhile, the coating layer 16 can be formed below the printed layer 14. When the coating layer 16 is formed below the printed layer 14, for example, because an adhesion between the printed layer 14 and the medium 12 becomes stronger, the color fastness to washing and the friction durability of the printed material 10 can be appropriately enhanced. Meanwhile, the coating layer 16 can be formed on both the sides, above and below, of the printed layer 14.
Subsequently, printing is performed on the medium 12 with the water-based pigment ink including the anionic resin by using the inkjet printing method (printing step S104), thereafter, the water-based coating agent including the non-ionic water-based resin particles is applied to the medium 12 (coating agent applying step S106).
By employing this method, appropriate printing can be performed on the medium 12, which is a cloth, by using the inkjet printing method, while, for example, enhancing the color fastness to washing and the friction durability. In addition, the color fastness to washing and the friction durability can be enhanced without defiling the external appearance. Thus, according to the embodiment, an inkjet textile printed material that is superior in the color fastness to washing and the friction durability can be obtained. Meanwhile, when the coating layer 16 is formed below the printed layer 14, the water-based coating agent is applied to the medium 12 before performing the printing step 104.
A method for applying the coating agent at the coating agent applying step S106 can be selected from among the inkjet printing method, a spray application method, and a screen application method. At the coating agent applying step S106, it is preferable to perform thermal compression after the water-based coating agent is applied, for example, by using the spray application method. It is possible to appropriately improve a fixability of the water-based coating agent with respect to the water-based pigment ink by adopting such a configuration.
A pH of the water-based coating agent applied at the coating agent applying step S106 can be, for example, from 6 to 9. A viscosity of the water-based coating agent can be, for example, from 1 mPa·s to 500 mPa·s (25 degree centigrade). An amount of a solid resin component in the water-based coating agent after coating, for example, at least in a printed area of the medium, is from 0.5 milligram per square centimeter to 10 milligrams per square centimeter.
The water-based coating agent includes non-ionic polyurethane resin particles as the non-ionic water-based resin particles. By employing this configuration, the color fastness to washing and the friction durability can be appropriately enhanced while securing a flexibility.
It is preferable that a tensile strength of a film material of the non-ionic polyurethane resin is from 10 mPa to 30 mPa.
Meanwhile, in terms of a solid content, it is preferable that the non-ionic polyurethane resin particles in the water-based coating agent be from 5 mass % to 50 mass %, and be more preferably from 2 mass % to 25 mass %. Moreover, a tensile strength of a film of the water-based coating agent be preferably from 5 MPa to 50 MPa, and be more preferably from 30 MPa to 50 MPa.
Moreover, a resin structure of the non-ionic polyurethane resin particles can be selected from among, for example, a polyester, a polyether, and a polycarbonate. It is particularly preferable that the water-based coating agent contains particles of a polyether-type non-ionic polyurethane resin having a resin structure of the polyether as the non-ionic water-based polyurethane resin.
Meanwhile, the water-based coating agent contains, in terms of a solid content, the non-ionic polyurethane resin particles from 5 mass % to 50 mass %, and contains an anti-drying agent from 5 mass % to 50 mass %. It is possible to appropriately prevent clogging of nozzles of an inkjet head by adopting such a configuration. This enables printing to be performed more appropriately by using the inkjet printing method.
The embodiments of present invention is explained below in more detail by way of concrete examples and comparative examples. Meanwhile, the various conditions explained below are just examples and they should not be taken as limiting the present invention. For example, an amount of and an applying amount of the non-ionic water-based resin particles (non-ionic polyurethane resin particles) in the water-based coating agent can be appropriately changed depending on a surface roughness, a thickness, and an intended texture of the printed material.
A composition (composition example A) containing 50% HYDRAN WLI-602 made by DIC corporation and 50% water was used as an over-coating agent in a first concrete example. HYDRAN WLI-602 contains polyether-type resin component as the non-ionic polyurethane resin particles. Moreover, in the first concrete example, the composition example A as the water-based coating agent was applied after performing printing by using a colored ink.
A composition (composition example B) containing 50% HYDRAN WLI-611 made by DIC corporation and 50% water was used as the over-coating agent in the first concrete example. HYDRAN WLI-611 contains a polycarbonate/polyether-type resin component as the non-ionic polyurethane resin particles. Moreover, in the second concrete example, the composition example B as the water-based coating agent was applied after performing printing by using the colored ink.
In a first comparative example, the water-based coating agent was not applied after performing printing by using the colored ink.
A composition (composition example C) containing 50% HYDRAN CP-7030 made by DIC corporation and 50% water was used as the over-coating agent in a second comparative example. HYDRAN HYDRAN CP-7030 contains a polyester-type resin component as cationic water-based resin particles. Moreover, in the second comparative example, the composition example C as the water-based coating agent was applied after performing printing by using the colored ink.
A composition (composition example D) containing 50% HYDRAN WS-202 made by DIC corporation and 50% water was used as the over-coating agent in a third comparative example. HYDRAN WS-202 contains a polyether-type resin component as the non-ionic water-based resin particles. Moreover, in the third comparative example, the composition example D as the water-based coating agent was applied after performing printing by using the colored ink.
Evaluation of an enhancement of the color fastness to washing and the friction durability
Whether there is an enhancement of the color fastness to washing and the friction durability was examined by performing the following steps:
(1) In the printing step, an A4-size pattern (624 square centimeters) was printed on a T-shirt, which is a cloth, by using an inkjet textile printing pigment that is the water-based pigment ink containing the anionic resin.
(2) Baking was performed at 160 degree centigrade for 60 seconds.
(3) In the coating agent applying step, a 20-gram over-coating agent was applied by hand spraying on the A4-size printed area. After applying the over-coating agent, heat-curing was performed by using a hot press.
(4) Tests for checking the color fastness to washing and the friction durability were conducted as per a JIS dyeing inspection.
Evaluation of an enhancement of a resistance to chemicals
Furthermore, whether there is an enhancement of the resistance to chemicals was examined by performing the following steps:
(1) In the printing step, an A4-size pattern (624 square centimeters) was printed on a T-shirt, which is a cloth, by using the inkjet textile printing pigment that is the water-based pigment ink containing the anionic resin.
(2) Baking was performed at 160 degree centigrade for 60 seconds.
(3) In the coating agent applying step, a 20-gram over-coating agent was applied by hand spraying on the A4-size printed area. After applying the over-coating agent, heat-curing was performed by using a hot press.
(4) A resistance to chemicals was examined with respect to acidic and basic solutions.
Meanwhile, a textile pigment (cyan color) made by Mimaki Engineering was used as the colored ink for printing. The printing was carried out under the conditions of 720-720 dpi, one direction printing, 2-pass 1-coat, and 100% density.
Moreover, a white T-shirt made by Printstar was used. The over-coating agent was heat-hardened at 160 degree centigrade for 180 seconds.
The color fastness to washing is the one defined by JIS L 0844 A-2. The friction durability is the one defined by JIS L 0849II-type.
Tests for the color fastness to washing and the friction durability were performed at Japan Dyers' Inspection Institute Foundation, Tokyo Office, as an inspecting authority.
In the test for the resistance to chemicals, the printed material (T-shirt) was dipped in each of water, acetic acid as an acidic solution, and chlorine bleaching agent (HAITER 1 wt % made by Kao Corporation) as a basic solution for three days, and changes in an external appearance of the printed area were visually observed and evaluated.
The results of the tests for the color fastness to washing and the friction durability are shown in Table 1. The results of the tests for the resistance to chemicals are shown in Table 2.
As shown in Table 1, it was confirmed that the color fastness to washing is better in the first concrete example and the second concrete example in comparison to the first comparative example. Moreover, it was confirmed that the friction durability is better in the first concrete example and the second concrete example in comparison to the first comparative example in both dry and wet conditions.
Furthermore, as shown in Table 2, it was confirmed that the resistance to chemicals is better in the first concrete example and the second concrete example in comparison to the second comparative example and the third comparative example.
Exemplary embodiments according to the present invention are explained above; however, the technical scope of the present invention is not limited to what has been disclosed in the above embodiments. It is clear that a person skilled in the art can make various changes or modifications to the above embodiments. It is clear from the scope of the claims that the product obtained by making such changes or modifications also falls within the technical scope of the present invention.
The present invention can be widely applied to a printed material printed by using, for example, an inkjet printing method, and to a water-based coating agent used for the printed material.
According to the embodiment of the present invention, a printed material includes a coating layer provided on at least one of an upper side and a lower side of the printed layer by applying a water-based coating agent including non-ionic water-based resin particles. Therefore, a color fastness to washing and a friction durability can be enhanced without defiling the external appearance. An elution of the coating agent by acidic and basic solutions is decreased, and a resistance to chemicals can be enhanced.
Moreover, because the water-based coating agent according to the embodiment of the present invention includes the non-ionic water-based resin particles, when such a water-based coating agent is used, a printed material can be obtained whose color fastness to washing and friction durability can be enhanced without defiling the external appearance. In addition, an elution of the coating agent by acidic and basic solutions is decreased, and a printed material that is excellent in the resistance to chemicals can be obtained.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
The present application is a continuation application of International Application No. PCT/JP2008/073293, filed Dec. 22, 2008. The contents of this application are incorporated herein by reference in their entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2008/073293 | Dec 2008 | US |
| Child | 12948679 | US |
