This patent application is based upon and claims the benefit of priority of Japanese Patent Application No. 2011-179178 filed on Aug. 18, 2011 the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention generally relates to a printer apparatus and a printer head.
2. Description of the Related Art
For example, a printer issuing a receipt may be widely used for a cash register in a shop, and an Automated Teller Machine (ATM) or a Cash dispenser (CD) in a bank. In issuing the receipt with an exemplary printer, a thermal recording paper may be conveyed as a recording paper and printed by a thermal head at a predetermined position of the thermal recording paper.
In order to print characters or the like on the predetermined position of the recording paper with the printer, it is preferable to accurately determine the positional information of the recording paper. In order for this, the positional information of the recording paper may be detected by a reflecting optical sensor, in which light emitted from a light source onto a recording paper and reflected by the recording paper is detected by a light receiving element such as a photo detector.
There are various recording papers on which characters or the like are printed by a printer apparatus. For example, the recording paper may already have a printed advertisement or may already have an opening portion at a cut line along which the recording paper is to be cut. If the recording paper has an advertisement that has already been printed, the advertisement may have been color-printed. When the recording paper to be further printed, which recording paper already has the color-printed portion, is irradiated by light, light reflected on the color-printed portion and light reflected on a portion other than the color-printed portion have largely different light volumes. Therefore, there may be a case where an accurate position of the recording paper is not detected by a reflecting optical sensor.
In such a printer apparatus, it is preferable to detect the position of the recording paper at a position as close as possible to the thermal head.
More specifically, the embodiments of the present invention may provide a printer apparatus including a recording sheet conveying block that holds a recording sheet, the recording sheet conveying block including a light emitting element configured to emit light, and a first light receiving element configured to receive the light; a head block that prints characters, graphics or the like on the recording sheet, the head block including a second light receiving element positioned to face the light emitting element so as to be able to directly receive the light; and a control circuit connected to the light emitting element, the first light receiving element, and the second light receiving element, wherein the control circuit determines, when the light is detected by the second light receiving element, that the recording sheet does not exist between the light emitting element and the second light receiving element, and wherein the control circuit determines, when the light is not detected by the second light receiving element and is detected by the first light receiving element, that the recording sheet exists between the light emitting element and the second light receiving element.
Additional objects and advantages of the embodiments are set forth in part in the description which follows, and in part will become obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention as claimed.
A description is given below, with reference to the
Where the same reference symbols are attached to the same parts, repeated description of the parts is omitted.
Within the first embodiment, when the recording paper 10 does not exist between the light emitting element 20 and the second light receiving element 40, light emitted from the light emitting element 20 impinges on the second light receiving element 40, since the emitted light is not shielded by any recording paper. Thus, it is possible to detect that the recording paper 10 does not exist between the light emitting element 20 and the second light receiving element 40. If the light is detected by the second light receiving element 40, information detected by the first light receiving element 30 may be ignored. Said differently, if the light is detected by the second light receiving element 40, it is determined that the recording paper 10 does not exist between the light emitting element 20 and the second light receiving element 40. Therefore, even if light is detected by the first light receiving element 30, it is determined that the light detected by the first light receiving element 30 may be outside light or the like. Therefore, it is possible to further enhance reliability of information indicative of non-existence of the recording paper 10 by ignoring a signal of the light detected by the first light receiving element 30.
When the recording paper 10 exists between the light emitting element 20 and the second light receiving element 40, the light emitted from the light emitting element 20 does not impinge on the second light receiving element 40 since the emitted light is shielded by the recording paper 10. The light is detected by the first light receiving element 30. Therefore, in the above case, information indicative of the detection of the light by the first light receiving element 30 is also considered to thereby further enhance reliability of determining that the recording paper 10 is inserted and exists.
Further, when a black-colored position mark (hereinafter, referred to as a “black mark”) used to detect the position of the recording paper 10 is provided on a surface of the recording paper on the side facing the light emitting element 20, reflection of light emitted by the light emitting element 20 is lowered at the black mark to thereby reduce the amount of the light impinging on the first light receiving element 30. Therefore, it is possible to determine the position of the black mark by detecting a point where the amount of the light which impinges on the first light receiving element 30 is lowered.
Further, in a case where an opening portion is formed in the recording paper 10, the light emitted from the light emitting element 20 can impinge on the second light receiving element 40 through the opening portion through the opening portion of the recording paper 10. Therefore, it is possible to detect the existence of the opening portion. Further, it is possible to detect the position of the opening portion formed on the recording paper 10 in a manner similar to the case where the recording paper 10 does not exist. For example, the opening portion may be detected when it is first detected that the recording paper 10 exists between the light emitting element 20 and the second light receiving element 40, and it is detected next that the recording paper 10 does not exist between the light emitting element 20 and the second light receiving element 40. This is because the light emitted from the light emitting element 20 does not impinge on the second light receiving element 40 since the emitted light is shielded by the recording paper 10, and when the recoding paper is conveyed so that the opening portion faces the second light receiving element 40 the light emitted from the light emitting element 20 impinges on the second light receiving element 40.
Referring to
Alternatively, when there is no recording paper between the light emitting element 20 and the second light receiving element 40, the detection signal 1 may become H and the second detection signal 2 may become L. Meanwhile, when there is a recording paper between the light emitting element 20 and the second light receiving element 40, the detection signal 1 may become L and the second detection signal 2 may become H.
Within the first embodiment, when there is no recording paper between the light emitting element 20 and the second light receiving element 40, the detection signal 1 may become L and the second detection signal 2 may become H. On the contrary, when there is the recording paper 10 between the light emitting element 20 and the second light receiving element 40, the detection signal 1 may become H and the second detection signal 2 may become L. If H and L of the detection signals 1 and 2 are inverse, the first embodiment is similarly applicable.
Further, if the black mark is formed on the recording paper 10, the detection signal 1 is detected by the first light receiving element 30, as a value which is lower than a level lower than the level obtained when the light is reflected on a part of the recording paper other than a part where the black mark is formed or as L. Said differently, in a case where the recording paper 10 exists and the black mark does not exist, the detection signal 1 is detected by the control circuit 50 as H and the detection signal 2 is detected by the control circuit 50 as L. In a case where the recording paper 10 exists and the black mark exists, a value of the detection signal 1 is lower than a predetermined voltage, which is lower than a value of the detection signal 1 when the recording paper does not exist, and the detection signal 2 is detected by the control circuit 50 as L. As described, the black mark can be detected based on the detection signals 1 and 2. When the recording paper 10 is conveyed, the detection signal 1 may be detected by the control circuit 50 as a downward directing pulse which the pulse appears from the High level (H) to the Low level (L) in the downward direction as in the upper half and t2 of
Existence of the opening portion of the recording paper 10 is detected as follows. If the detection signal 1 is H and the detection signal 2 is L, it is determined that the opening portion does not exist. If the detection signal 1 is L and the detection signal 2 is H, it is determined that the opening portion exists. While the recording paper 10 is conveyed, the detection signal 1 is detected as a downward directing L pulse and the detection signal 2 is detected as an upward directing H pulse. Here, the upward directing pulse is a pulse which appears from L to H in the upward direction as in the lower half and t2 of
The structure of the printer apparatus of the first embodiment is described next. Referring to
When characters, graphics or the like are printed in the recording paper in the printer apparatus of the first embodiment, the recording paper conveying block 160 and the head block 170 are closed as illustrated in
The recording paper conveying block 160 includes a motor or the like for conveying a part for holding the recording paper and the motor for conveying the recording paper and so on. The head block 170 includes a thermal head as a printer head.
Referring to
A cover 190 covers a part or all of a region other than a printing part 181 of the thermal head 180. The second light receiving element 40 may be provided in the thermal head 180 or the cover 190. Within the first embodiment illustrated in
Within the printer apparatus of the first embodiment illustrated in
Referring to
Referring to
Referring to
When the light detected by the first light receiving element is a high level pulse and the light detected by the second light receiving element is a low level pulse, and then the light detected by the first light receiving element is a low level pulse and the light detected by the second light receiving element is a high level pulse, the control circuit determines that the opening portion is positioned between the light emitting element and the second light receiving element.
Referring to
The thermal head 180 having the printing part 181 made of a heat generator or the like for printing the characters, graphics or the like on the recording paper 10 is provided in the head block 170. The second light receiving element 40 is provided in the thermal head 180. Although the second light receiving element 40 is installed in the thermal head 180, the second light receiving element 40 may be integrally formed with the thermal head 180.
In the printer apparatus of the first embodiment, the cover 190 for covering a part or all of an area other than the printing part 181 is attached to the thermal head on the upstream side of feeding the recording paper 10. The cover 190 has a hole 191 for introducing light into the second light receiving element 40. The shape of the hole 191 corresponds to the shape of the second light receiving element 40. By positioning the second light receiving element 40 in the vicinity of the printing part 181 of the thermal head 180, it is possible to accurately print characters, graphics or the like on a predetermined position of the recording paper 10 with a small amount of conveying the recording paper 10 by the thermal head 180 after detecting the recording paper 10 by the second light receiving element 40 or the like. For example, the cover 190 is made of a molded resin or the like. Referring to
Said differently, if a distance of the printing part 181 of the thermal head 180 from the position at which the recording paper 10 is detected is long, the amount of conveying the recording paper 10 increases after detecting the existence of the recording paper 10. Along with this, an error of conveying the recording paper 10 also increases. Then, a positional shift in printing characters, graphics or the like on the recording paper 10 becomes greater. However, within the first embodiment, a distance between the second light receiving element 40 and the printing part 181 of the thermal head 180 is short and the error of conveying the recording paper 10 becomes smaller. Therefore, it is possible to accurately print characters, graphics or the like on a predetermined position of the recording paper 10.
Further, by integrally forming the second light receiving element 40 and thermal head 180, the number of components of the printer apparatus can be reduced and a manufacturing process of the printer apparatus can be simplified. Thus, the printer apparatus can be manufactured at a low cost.
In the printer apparatus of the first embodiment, the second light receiving element 40 is provided in the thermal head 180, and the hole 191 is formed in the cover 190 attached to the thermal head 180 at the position where the second light receiving element is installed, thereby enabling the light to impinge on the second light receiving element 40 through the hole 191. The light emitting element 20 is provided at a position corresponding to the second light receiving element 40 so that the light emitted from the light emitting element 20 impinges on the second light receiving element 40 in a case where there is no recording paper.
The structure of the printer apparatus of the second embodiment is described next. Referring to
Referring to
The head block 170 includes the thermal head 180 being the printer head including the printing part 181 made of, for example, a heat generator for printing characters, graphics or the like on the recording paper. The reflecting optical sensor 150 including the light emitting element 20 and the first light receiving element 30 may be integrally formed with the thermal head 180.
In the printer apparatus of the second embodiment, a cover 190 for covering a part or all of an area other than a printing part 181 is attached to the thermal head 180 on the side of feeding the recording paper 10. The cover 190 has a hole 192 for enabling light to be emitted from the light emitting element 20 and to introduce the light into the second light receiving element 30. The shape of the hole 192 corresponds to the shape of the reflecting optical sensor 150 including the light emitting element 20 and the second light receiving element 30. By positioning the reflecting optical sensor 150 in the vicinity of the printing part 181 of the thermal head 180, it is possible to accurately print characters, graphics or the like on a predetermined position of the recording paper 10 with a small amount of conveying the recording paper 10 by the thermal head 180 after detecting the recording paper 10 by the second light receiving element 40 or the like. For example, the cover 190 is made of a molded resin or the like. Referring to
Said differently, if a distance of the printing part 181 of the thermal head 180 from the position at which the recording paper 10 is detected is long, the amount of conveying of the recording paper 10 increases. Along with this, an error of conveying the recording paper 10 also increases. Then, a positional shift in printing characters, graphics or the like on the recording paper 10 becomes greater. However, within the second embodiment, a distance between the first light receiving element 30 and the printing part 181 of the thermal head 180 is short and an error of conveying the recording paper 10 becomes smaller. Therefore, it is possible to accurately print characters, graphics or the like on a predetermined position of the recording paper 10.
Further, by integrally forming the reflecting optical sensor including the light emitting element 20 and the first light receiving element 30 with the thermal head 180, the number of components of the printer apparatus can be reduced, and the printer apparatus can be manufactured at a low cost.
Therefore, in the printer apparatus of the second embodiment, the reflecting optical sensor 150 including the light emitting element 20 and the first light receiving element 30 is provided in the thermal head 180. The cover 190 attached to the thermal head 180 has the hole 192 in the area where the reflecting optical sensor 150 including the light emitting element 20 and the first light receiving element 30 are formed. The light emitted from the light emitting element 20 passes through the hole 192 and impinges on the second light receiving element 40. In a case where the recording paper 10 does not exist, the second light receiving element 40 is provided at a position corresponding to the light emitting element 20 and the first light receiving element 30 so that the light emitted from the light emitting element 20 is received by the second light receiving element 40.
The other portions of the second embodiment are the same as those described in the first embodiment.
As described, by the printer apparatus and the printer head of the embodiments, the information of the position of the recording paper can be accurately detected and characters, graphics or the like can be accurately printed on the predetermined position of the recording paper. Further, this printer apparatus and this printer head can be manufactured at a low cost.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to, be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of superiority or inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2011-179178 | Aug 2011 | JP | national |