Patent Grant
9296236
Embodiments described herein relate generally to a printer apparatus which prints on a paper and issues the printed paper.
As a method of printing arbitrary characters on a medium serving as a printing target such as a paper, a passbook and the like, an impact dot printer of a wire dot system is widely known. In such an impact dot printer, the medium serving as the printing target is arranged between a print head and a platen. An ink ribbon impregnated with ink is arranged between the print head and the printing medium, and when printing, the ink impregnated in the ink ribbon is sequentially transferred to the medium. Since the ink is sequentially transferred to the medium, if a large number of characters are printed, the amount of the impregnated ink is decreased and thus the thickness of the printed characters becomes thinner and thinner. The user confirms the printed characters through observation so that the ink ribbon is exchanged when the user feels that the printing concentration becomes thin. However, in some cases, the ink ribbon for exchange is not always possessed. Thus, in order to prevent the printing from being carried out continuously just in a low printing concentration before a new ink ribbon is obtained, it is also known that the ink in the ink ribbon is detected and the impact strength of the dot printer is changed according to the detection result. Though it is possible to improve the printing concentration when the impact strength is strengthened to prevent that the printing concentration becomes thin as the ink in the ink ribbon is reduced, there is still a problem that the noise may be generated due to increase of the impact strength, or the pin of the dot printer head may be broken.
In accordance with an embodiment, a printer apparatus comprises a paper conveyance path configured to convey a paper; a carrier configured to move in a direction orthogonal to a conveyance direction of the paper to be conveyed on the paper conveyance path; a dot matrix print head configured to include head pins arranged in the carrier; an ink ribbon cassette in which an ink ribbon is arranged; a photo sensor configured to be arranged at the external side of the movement direction of the carrier in the printing area of paper and at the downstream side in the paper conveyance direction of the dot matrix print head; a concentration detection pattern printing module configured to print a predetermined concentration detection pattern with the head pins; an exchange necessity determination section configured to determine an exchange necessity of the ink ribbon cassette according to a value that is obtained by detecting the printing created by the concentration detection pattern printing module through the photo sensor; and a font changing section configured to change the font to be used in the printing according to the determined result of the exchange necessity determination section.
Hereinafter, the printer apparatus according to the present embodiment is described in detail with reference to the accompanying drawings.
An opening section 3 is formed on a front surface 2 of the printer apparatus 1, and a manual feeding tray 4 is arranged at the opening section 3 in an openable manner. Further, a paper feeding port 5 is formed at the lower portion on the front surface 2 of the printer apparatus 1, and a paper discharge support 7 is arranged on a back surface 6. Further, an opening/closing cover 9 is rotatably supported on a top surface 8 of the printer apparatus 1.
A paper conveyance path 10 is arranged at the central part of the printer apparatus 1. The paper conveyance path 10 is connected with, at the upstream side thereof, a paper feed passage 11 arranged on an extended surface of the manual feeding tray 4 in an opened state and a paper feed passage 12 leading to the paper feeding port 5; and is connected with, at the downstream side thereof, the paper discharge support 7. A tractor 13 is arranged on the paper feed passage 12, a conveyance roller 14 and a platen 15 serving as the paper conveyance members that are in pair are arranged on the paper conveyance path 10, and a paper discharge roller 16 is arranged on the inlet of the paper discharge support 7. A pressing roller 17 contacted with the paper discharge roller 16 in pressure is rotatably supported at the free end side of the opening/closing cover 9. In addition, a carrier 20 is supported by a carrier shaft 18 that is parallel to the axis of the conveyance roller 14 and a guide rail 19 in such a manner that the carrier 20 is reciprocated linearly. An impact head 21 serving as the print head is carried on the carrier 20, and meanwhile an ink ribbon cassette 22 is detachably supported by the carrier 20.
In such a printer apparatus 1, in a case of using a cut paper 23 serving as the printing medium, the paper is fed from the manual feeding tray 4; while in a case of using a continuous-feed paper 24, the paper is fed from the paper feeding port 5. Regardless of what kind of printing medium is used, the printing medium is conveyed by the conveyance roller 14. In addition, in the process in which the carrier 20 is travelled along the carrier shaft 18 and the guide rail 19, the impact head 21 is driven to print on the printing medium. The printing medium subjected to the printing processing is discharged to the paper discharge support 7 through the paper discharge roller 16. Further, a photo sensor 25 and a plurality of position sensors 26 that faces the photo sensor 25 across the paper conveyance path 10 are arranged at the downstream side of the impact head 21.
When printing, whether the printing is carried out on the cut paper 23 or the continuous-feed paper 24 serving as the printing medium, the printing medium is arranged between the impact head 21 and the platen 15. Further, an ink ribbon that is impregnated with ink is arranged between the impact head 21 and the printing medium, and the ink that is impregnated in the ink ribbon is sequentially transferred to the medium during the printing process. Such an ink ribbon, which is formed in an endless shape, is stored in the ink ribbon cassette 22 and is circularly moved in the ink ribbon cassette 22.
The control section 51 is constituted by, for example, a micro-computer which carries out connection with a host computer 50 and the execution of various controls. A central processing unit (CPU) 52 of the control section 51 carries out, according to programs, operations and various controls such as paper conveyance control, printing control, paper discharging control, printing image detection control and paper position detection control.
The CPU 52 further comprises a timer 53 serving as a module for carrying out time setting and time control.
A ROM 54 and a RAM 55 are arranged in the control section 51 as primary storage modules for storing control programs executed by the CPU 52 and data generated during a control process or an operation process.
The ROM 54 is a read-only memory in which control programs and tables and the like are stored, and the RAM 55 is a random access memory for storing the data generated during an operation process. Further, a later-described confirmation condition section 70 serving as conditions indicating whether to confirm the concentration at which timing, a font changing necessity determination table 71 with respect to the measured reflectance and a font changing section 72 are arranged in the ROM 54. Further, a font changing necessity instruction section 73 is arranged in the RAM 55.
An input/output unit (I/O) 56 is arranged in the control section 51 to acquire various input data from the host computer 50 and export a control output of the control section 51 to the host computer 50. The I/O 56 is connected with the CPU 52, the ROM 54 and the RAM 55 via a bus line.
The I/O 56 is connected with a first, a second, a third, a fourth, a fifth, a sixth, and a seventh drivers 57, 58, 59, 60, 61, 62, and 63 serving as modules for exporting a control output.
The first driver 57 supplies a required drive output for the tractor 13. The second driver 58 supplies a required drive output for the conveyance roller 14. The third driver 59 supplies a required drive output for the paper discharge roller 16. The fourth driver 60 supplies a required drive output for carrier motor 20-1. The fifth driver 61 supplies a drive output for the impact head 21. The sixth driver 62 supplies a required drive output for the photo sensor 25. The seventh driver 63 supplies a required drive output for the position sensors 26.
The CPU 52 of the control section 51 carries out the driving of rotation and stopping of the tractor 13 through the driver 57 to carry out the conveyance of the continuous-feed paper 24.
The CPU 52 of the control section 51 carries out the driving of rotation and stopping of the conveyance roller 14 through the driver 58 to carry out the conveyance of the cut paper 23 and the continuous-feed paper 24.
The CPU 52 of the control section 51 carries out the driving of rotation and stopping of the paper discharge roller 16 through the driver 59 to carry out the conveyance of the cut paper 23 and the continuous-feed paper 24.
The CPU 52 of the control section 51 carries out the driving of rotation and stopping of the carrier motor 20-1 through the driver 60 so that the impact head is moved in a direction orthogonal to the paper conveyance direction.
The CPU 52 of the control section 51 drives the impact head 21 through the driver 61.
The CPU 52 of the control section 51 detects the printing of the impact head 21 through the photo sensor 25 that is driven by the driver 62.
The CPU 52 of the control section 51 detects the position of the printing medium through the position sensor 26 that is driven by the driver 63.
Hereinafter, the operations of the printer apparatus 1 are described with reference to
When the printer apparatus 1 receives printing data from the host computer 50, the cut paper 23 is to be conveyed to the impact head 21 serving as a printing section by the conveyance roller 14. The control section 51 moves the impact head 21 in a direction orthogonal to the conveyance direction of the cut paper 23 through the carrier motor 20-1 (not shown), and meanwhile energizes a coil arranged on the impact head 21. The energized coil attracts an armature having dot pins, in this way, the dot pins protrude to the platen 15 side.
During the printing process, the cut paper 23 is positioned between the impact head 21 and the platen 15. Further, an ink ribbon that is drawn out from the ink ribbon cassette 22 and is impregnated with ink is arranged between the impact head 21 and the cut paper 23, and the ink impregnated in the ink ribbon that is positioned at the protruded dot pins is sequentially transferred to the cut paper 23, in this way, a printing is performed.
The carrier 20 that carries the impact head 21 is held on the carrier shaft 18 and may be reciprocated in a P direction serving as a direction orthogonal to the conveyance direction of the cut paper 23. The movement width of the carrier is B and is set to be longer than the paper width of the cut paper 23. Further, a width of the printing area (A) is set to be shorter than the width of the cut paper 23. Further, the photo sensor 25 is arranged on a paper conveyance guide (not shown) at the downstream side of the impact head 21 between the end portion of A serving as the width of the printing area and the end portion of the cut paper 23, and the detection surface of the photo sensor 25 faces the printing surface side.
Next, the font changing determination is described with reference to
When the printer apparatus 1 receives printing data from the host computer 50 (S1), the control section 51 checks the font changing necessity instruction section 73 arranged in the RAM 55 (S2). The font changing necessity instruction section 73 instructs whether to change the printing font based on a measured result of the later-described concentration check printing, and stores either of information indicating that it is necessary to change font or information indicating that it is not necessary to change font. Further, when the printer apparatus 1 is started to be used, the font changing necessity instruction section 73 stores that it is not necessary to change font. In a case where it is confirmed that the storage content of the font changing necessity instruction section 73 is the information indicating that it is not necessary to change font (NO in S2), the processing directly proceeds to the confirmation on whether today is 1st (S4). In a case where it is confirmed that the storage content of the font changing necessity instruction section 73 is the information indicating that it is necessary to change font (YES in S2), the font information contained in the printing data is changed according to the table in the font changing section 72 arranged in the ROM 54 (S3). The font categories including the original font and the changed font are stored in the font changing section 72 as an example shown in
Next, it is confirmed whether or not today is 1st (S4) according to the confirmation condition expression stored in the confirmation condition section 70. In a case where today is not 1st (NO in S4), a general printing is carried out (S5) and then the printing is ended (S6) without carrying out the concentration confirmation. The general printing mentioned herein indicates the printing in a later-described printing area A, and it is assumed that the printing font at that time is a font which is changed according to the instruction of the font changing necessity instruction section 73.
On the other hand, in a case where today is 1st (YES in S4), it is confirmed whether or not the concentration confirmation has already been performed today (S7). This is to prevent that the concentration confirmation is carried out several times on the same day.
The RAM 55 includes an area (not shown) in which information indicating whether or not the concentration confirmation has been performed is stored, and it is possible to confirm in such an area whether or not the concentration confirmation is performed. Further, the data that is not performed initially is stored in this area.
It is confirmed whether or not the concentration confirmation has already been performed today (S7), and in a case where the concentration confirmation has not been performed yet (NO in S7), the printer apparatus 1 carries out a printing of a concentration confirmation pattern D on the cut paper 23, in addition to the general printing. Such a printing content is described with reference to
When the printing apparatus 1 receives printing data from the host computer 50, a printing corresponding to the printing data received from the host computer 50 is carried out in an area within A serving as the width of the printing area. Further, the printer apparatus 1 prints the concentration confirmation pattern D (S8) at a position H distance away from the front end of the cut paper 23 and in an area outside A serving as the width of the printing area and in the internal side of the side end portion of the cut paper 23. Further, such a concentration confirmation pattern D is constituted by total 9 dots consisting of 3 dots in the vertical direction and 3 dots in the horizontal direction as shown in
When the printer apparatus 1 carries out the general printing and the printing of the concentration confirmation pattern D on the cut paper 23, the position sensor 26 masters the position of the cut paper 23. Then the conveyance of the cut paper 23 is stopped (S9) at a position where the concentration confirmation pattern D printed on the cut paper 23 is consistent with the detection area R of the photo sensor 25, and the reflectance is measured by the photo sensor 25 (S10). It is exemplified in the present embodiment that the conveyance of the cut paper 23 is stopped at a position where the concentration confirmation pattern D printed on the cut paper 23 is consistent with the detection area R of the photo sensor 25 in the process in which the general printing and the printing of the concentration confirmation pattern D are carried out on the cut paper 23. However, the present invention is not limited to this. The cut paper 23 may be switched back and conveyed after the general printing is ended, and then the concentration confirmation pattern D is printed on the cut paper 23
Next, the control section 51 determines whether or not the ink ribbon cassette 22 should be exchanged according to the measured result of the reflectance and the font changing necessity determination table 71 (S11). In a case where the control section 51 determines that it is necessary to exchange the ink ribbon cassette 22 (YES in S11), messages indicating that the ink ribbon cassette 22 should be exchanged and that the font is changed are informed through a display, a LED and the like (none is shown), and the printed cut paper 23 is discharged from the paper discharge support 7 to the outside of the printer apparatus 1. Then, the font changing section 72 arranged in the ROM 54 of the control section 51 overwrites the data of the font changing necessity instruction section 73 in the RAM 55 with that it is necessary to change the font (S12). Then, the printing is ended (S13).
On the other hand, in a case where it is determined that it is not necessary to exchange the ink ribbon cassette 22 (NO in S11), “performed on ** (month) 1st” is stored in the area (not shown) where information indicating whether or not the concentration confirmation is performed is stored in the RAM 55 (S14), the printed cut paper 23 is discharged from the paper discharge support 7 to the outside of the printer apparatus 1, and then the printing is ended (S15).
In S7, in a case where the concentration confirmation has already been performed today (YES in S7), the printer apparatus 1 carries out only the general printing on the cut paper 23 (S16), discharges the printed cut paper 23 from the paper discharge support 7 to the outside of the printer apparatus 1, and then ends the printing (S17). In a case where the ink ribbon cassette 22 is exchanged, information indicating that the exchange of the ink ribbon cassette 22 is completed is transmitted to the control section 51 through a button (not shown) and the like. When receiving the exchange completion information on the ink ribbon cassette 22, the control section 51 overwrites the information of the font changing necessity instruction section 73 with that it is not necessary to change the font.
Further, in the present embodiment, the concentration confirmation pattern D is at least printed by the pins having high use frequency of the impact head.
As shown in
In this way, the concentration confirmation pattern D is printed in addition to the general printing on a predetermined day, and whether or not the ink ribbon cassette 22 should be exchanged is determined according to the reflectance of the concentration confirmation pattern D. As a result, it is possible for the user of the printer apparatus 1 to perform an exchange necessity determination of the ink ribbon cassette 22 that is being used through observation without error. Further, the concentration confirmation pattern D is to be printed in an area outside A serving as the width of the printing area, which won't affect the quality of the general printing. In addition, the concentration confirmation pattern D is constituted by 9 dots, of which the sum of the width and the height is about 1 mm, and thus it is very small. However, the printing of the concentration confirmation pattern D is carried out in an area outside A serving as the width of the printing area so that the printing of the concentration confirmation pattern D doesn't affect the quality of the general printing. At this time, in a case of avoiding that there is printing unrelated with the general printing in the area outside A serving as the width of the printing area, the general printing and the printing of the concentration confirmation pattern D may be carried out on different cut papers 23. Further, in a case of printing the concentration confirmation pattern D, since the printing is carried out at least by the pins having high use frequency of the impact head, it is possible to perform a correct determination on whether or not to exchange the ink ribbon cassette 22 without carrying out the concentration determination according to the concentration confirmation pattern D printed with the part of the ink ribbon where the ink is more. Further, it is exemplified in the present embodiment that the impact head is constituted by 9 pins and the pin having high use frequency is the 4th pin. However, the impact head to be used is not limited to the one having 9 pins, and it may be an impact head having other number of pins, for example, 24 pins and the like. Further, in a case of using a head having 24 pins, the pin having the highest use frequency is the 10th pin.
As stated above, in the present embodiment, the concentration confirmation pattern D is printed at a position outside the printing area, and the exchange necessity determination of the ink ribbon cassette 22 is carried out according to the reflectance of the concentration confirmation pattern. Then, in a case where it is determined that it is necessary to exchange the ink ribbon cassette 22, the printing from the next time of which the font is changed according to the table in the font changing section 72 is carried out in the changed font. In this way, even if the user of the printer apparatus 1 determines the exchange determination on the ink ribbon cassette 22 to be unnecessary through observation confirmation, and meanwhile the font needs to be changed, it is possible to visually improve the printing concentration.
Hereinafter, a second embodiment is described. In the second embodiment, the photo sensor 25 is arranged in an area within A serving as the width of the printing area, and meanwhile, a printing pattern analysis section is arranged.
As stated above, the printing of the concentration confirmation pattern D is carried out in the area outside A serving as the width of the printing area in the first embodiment. However, in a case of avoiding there is printing unrelated with the general printing in the area outside A serving as the width of the printing area, the general printing and the printing of the concentration confirmation pattern D may be carried out on different cut papers 23. In the second embodiment, the printer apparatus 1 receives printing data from the host computer 50 and analyzes the received printing data, and confirms whether or not there is a printing pattern of the concentration confirmation pattern D at a position where the photo sensor 25 passes. In a case where there is a printing pattern of the concentration confirmation pattern D, a concentration determination is carried out using the printing pattern.
Hereinafter, the second embodiment is described with reference to
When the printer apparatus 1 receives printing data from the host computer 50 (S21), the control section 51 checks the font changing necessity instruction section 73 arranged in the RAM 55 (S22). The font changing necessity instruction section 73, which is an instruction section for instructing whether to change the printing font based on a measured result of the later-described concentration check printing, stores either of information indicating that it is necessary to change font or information indicating that it is not necessary to change font. Further, when the printer apparatus 1 is started to be used, the font changing necessity instruction section 73 stores that it is not necessary to change font. In a case where it is confirmed that the storage content of the font changing necessity instruction section 73 is the information indicating that it is not necessary to change font (NO in S22), the processing directly proceeds to the confirmation on whether today is 1st (S24). In a case where it is confirmed that the storage content of the font changing necessity instruction section 73 is the information indicating that it is necessary to change font (YES in S22), the font information contained in the printing data is changed according to the table in the font changing section 72 arranged in the ROM 54 (S23).
Next, the printing pattern analysis section (not shown) arranged in the ROM 54 analyzes the printing data, and then confirms whether or not the preset concentration confirmation pattern D is to be printed in the extended line of the conveyance direction of the photo sensor 25 that is fixed in an area within A serving as the width of the printing area (S24). Further, it is confirmed whether the concentration confirmation pattern D is matched with the printing of which the font is instructed to be changed by the font changing necessity instruction section 73. In a case in which the preset concentration confirmation pattern D is not printed (NO in S24), a general printing is carried out (S25) and then the printing is ended (S26) without carrying out the concentration confirmation.
It is confirmed whether or not the preset concentration confirmation pattern D is to be printed in the extended line of the conveyance direction of the photo sensor 25 (S24). In a case where the preset concentration confirmation pattern D is to be printed (YES in S24), it is confirmed whether or not the concentration confirmation has already been performed today (S27). This is to prevent that the concentration confirmation is carried out several times on the same day.
In S27, in a case in which the concentration confirmation has not been performed yet (NO in S27), the printer apparatus 1 carries out a printing of a concentration confirmation pattern D on the cut paper 23, in addition to the general printing (S28).
The printer apparatus 1 receives printing data from the host computer 50, the printing pattern analysis section (not shown) arranged in the ROM 54 analyzes the received printing data, and when it is confirmed whether or not the preset concentration confirmation pattern D is to be printed in the extended line of the conveyance direction of the photo sensor 25 that is fixed in an area within A serving as the width of the printing area, it is confirmed that the preset concentration confirmation pattern D is to be printed at which position of the printing. The conveyance of the cut paper 23 is stopped (S29), according to the position information, at a position where the concentration confirmation pattern D printed on the cut paper 23 is consistent with the detection area R of the photo sensor 25, and the reflectance is measured by the photo sensor 25 (S30).
Next, the control section 51 determines whether or not the ink ribbon cassette 22 should be exchanged according to the measured result of the reflectance and the font changing necessity determination table 71 (S31). In a case where the control section 51 determines that it is necessary to exchange the ink ribbon cassette 22 (YES in S31), messages indicating that the ink ribbon cassette 22 should be exchanged and that the font is changed are informed through a display, a LED and the like (none is shown), and the printed cut paper 23 is discharged from the paper discharge support 7 to the outside of the printer apparatus 1. Then, the font changing section 72 arranged in the ROM 54 of the control section 51 overwrites the data in the font changing necessity instruction section 73 in the RAM 55 with that it is necessary to change font (S32). Then, the printing is ended (S33).
In S31, in a case where it is determined that it is not necessary to exchange the ink ribbon cassette 22 (NO in S31), “performed on **(month), **(day)” is stored in an area (not shown) where information indicating whether or not the concentration confirmation is performed is stored in the RAM 55 (S34), the printed cut paper 23 is discharged from the paper discharge support 7 to the outside of the printer apparatus 1, and then the printing is ended (S35).
In S27, in a case where the concentration confirmation has already been performed today (YES in S27), the printer apparatus 1 carries out only the general printing on the cut paper 23 (S36), discharges the printed cut paper 23 from the paper discharge support 7 to the outside of the printer apparatus 1, and then ends the printing (S37).
Further, in the present embodiment, the concentration confirmation pattern D is also printed at least by the pins having high use frequency of the impact head.
As stated above, in the present embodiment, the received printing data is analyzed, and it is confirmed whether or not the preset concentration confirmation pattern D is to be printed in the extended line of the conveyance direction of the photo sensor 25. In a case where it is printed, the printing pattern is used to perform the concentration confirmation to determine whether it is necessary to exchange the ink ribbon cassette. In this way, it is not necessary to separately print the concentration confirmation pattern D in an area outside the printing area. Further, whether or not it is necessary to exchange the ink ribbon cassette 22 is determined according to the reflectance of the concentration confirmation pattern. In a case where it is determined that it is necessary to exchange the ink ribbon cassette 22, the printing from the next time of which the font is changed according to the table in the font changing section 72 is carried out in the changed font. In this way, even if the user of the printer apparatus 1 determines the exchange determination on the ink ribbon cassette 22 to be unnecessary through observation confirmation, and meanwhile the font needs to be changed, it is possible to visually improve the printing concentration.
Further, it is exemplified in both the first embodiment and the second embodiment that the concentration confirmation pattern D has 1 type. However, it is not limited to this, and the concentration confirmation pattern D may be set to have a plurality of types. In addition, the results of the measured reflectance corresponding to the plurality of types of the concentration confirmation patterns D and the exchange necessity determination table 71 are held, which further improves the precision of the exchange necessity determination of the ink ribbon cassette 22, and also contributes to the improvement of the printing quality of the printing carried out in the changed fonts later.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the invention. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the invention. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.
| Number | Name | Date | Kind |
|---|---|---|---|
| 5333960 | Nam | Aug 1994 | A |
| 6000868 | Watanabe | Dec 1999 | A |
| 20140292991 | Aihara | Oct 2014 | A1 |
| Number | Date | Country |
|---|---|---|
| 03-67673 | Mar 1991 | JP |
