This application claims priority to Japanese Patent Application No. 2021-109088, filed on Jun. 30, 2021, the content of which is hereby incorporated by reference in its entirety.
The present disclosure relates to a printer, a control method, and a non-transitory computer readable medium storing a control program.
A printer is known that performs gloss printing using photocurable ink. The gloss printing is a printing method that creates a glossy printed object, by smoothing a layer of the photocurable ink formed on an object to be printed. For example, in the known printer, a color ink head, a clear ink head, a plurality of color LEDs, and a plurality of white/clear LEDs are provided on a carriage. The color ink head and the clear ink head are aligned with each other in a sub-scanning direction, and respectively eject photocurable color ink and photocurable clear ink onto the object to be printed. The plurality of color LEDs are arranged in the plurality thereof on both sides of the color ink head in a main scanning direction, and irradiate light onto the object to be printed. The plurality of white/clear LEDs are arranged in the plurality thereof on both sides of the clear ink head in the main scanning direction, and irradiate light onto the object to be printed.
At the time of the gloss printing, the printer ejects the color ink from the color ink head onto the object to be printed and causes the plurality of color LEDs to be illuminated, while moving the carriage in the main scanning direction. The printer ejects the clear ink from the clear ink head onto the object to be printed and causes the plurality of clear LEDs to be illuminated. The printer conveys the object to be printed in a direction from the color ink head toward the clear ink head in the sub-scanning direction. By repeating these operations, the printer forms a layer of color ink on the object to be printed, and forms a layer of clear ink on the layer of color ink.
At the time of the gloss printing, in order to secure a time from when the clear ink layer is formed on the object to be printed to when the smoothing is performed, the above-described printer causes only the white/clear LEDs furthermost upstream in a progress direction of the carriage in the main scanning direction to be illuminated, of the plurality of white/clear LEDs.
Note that, in the above-described printer, when the clear ink layer is not formed on the color ink layer, for example, it is conceivable to perform the gloss printing by smoothing the color ink layer. In this case also, in a similar manner to the white/clear LEDs, in order to secure a time from when the color ink layer is formed on the object to be printed to when the smoothing is performed, it is conceivable that the printer causes only the color LEDs furthermost upstream in the progress direction of the carriage in the main scanning direction to be illuminated, of the plurality of color LEDs.
When performing these modes of the gloss printing, in a first scan, depending on how the ink is cured at a boundary between a region, of the ink layers of the clear ink, the color ink, and the like, that is irradiated with the light and a region that is not yet irradiated, there is a case in which a striped pattern occurs in the ink layers of the clear ink, the color ink, and the like. As a result, a deterioration in print quality could occur.
An object of the present disclosure is to provide a printer, a control method, and a non-transitory computer readable medium storing a computer-readable control program capable of suppressing, in a gloss print mode, the occurrence of a striped pattern in an ink layer and improving print quality.
According to a first aspect of the present disclosure a printer includes a platen, a first head, a second head, an illumination device, a processor, and a memory. The platen is configured to have an object to be printed placed thereon. The first head is configured to eject a first ink onto the object to be printed. The first ink is a photocurable ink. The second head is configured to eject a photocurable second ink onto the object to be printed. The illumination device is aligned with the first head and the second head in a main scanning direction, and includes a light source that is configured to irradiate light onto the object to be printed. The memory stores computer-readable instructions that, when executed by the processor, instruct the processor to perform following processes. In a normal print mode, the processor causes the first head, the second head, and the illumination device to move relatively with respect to the platen in the main scanning direction, in a state in which, in a height direction, a distance between the platen and a predetermined position of the illumination device in the height direction is a first distance. The height direction is orthogonal to the main scanning direction. The processor causes one or both of the first head and the second head to eject the ink onto the object to be printed, while the first head, the second head, and the illumination device are moving in the normal print mode. The processor causes the light source to irradiate the light onto the ink ejected onto the object to be printed, while the first head, the second head, and the illumination device are moving in the normal print mode. In a gloss print mode different from the normal print mode, the processor causes the first head, the second head, and the illumination device to move relatively with respect to the platen in the main scanning direction, in a state in which the distance between the platen and the predetermined position in the height direction is a second distance larger than the first distance. The processor causes one or both of the first head and the second head to eject the ink onto the object to be printed while the first head, the second head, and the illumination device are moving in the gloss print mode in the gloss print mode. The processor causes the light source to illuminate the light onto the ink ejected onto the object to be printed in the gloss print mode.
According to a second aspect of the present disclosure, a control method for controlling a printer including a platen configured to have an object to be printed placed thereon, a first head configured to eject a first ink onto the object to be printed, the first ink being a photocurable ink, a second head configured to eject a photocurable second ink onto the object to be printed, and an illumination device aligned with the first head and the second head in a main scanning direction and including a light source configured to irradiate light onto the object to be printed, includes following steps. Moving the first head, the second head, and the illumination device relatively with respect to the platen in the main scanning direction in a normal print mode, in a state in which, in a height direction, a distance between the platen and a predetermined position of the illumination device in the height direction is a first distance. The height direction is orthogonal to the main scanning direction. Ejecting the ink onto the object to be printed from one or both of the first head and the second head, while the first head, the second head, and the illumination device are moving in the normal print mode. Irradiating the light from the light source onto the ink ejected onto the object to be printed, while the first head, the second head, and the illumination device are moving in the normal print mode. Moving the first head, the second head, and the illumination device relatively with respect to the platen in the main scanning direction in a gloss print mode, in a state in which the distance between the platen and the predetermined position in the height direction is a second distance larger than the first distance. The gloss print mode is different from the normal print mode. Ejecting the ink onto the object to be printed from one or both of the first head and the second head while the first head, the second head, and the illumination device are moving in the gloss print mode. Irradiating the light from the light source onto the ink ejected onto the object to be printed, while the first head, the second head, and the illumination device are moving in the gloss print mode.
According to a third aspect of the present disclosure, a non-transitory computer readable medium storing computer-readable instructions that are executed by a processor provided in a printer including a platen configured to have an object to be printed placed thereon, a first head configured to eject a first ink onto the object to be printed, the first ink being a photocurable ink, a second head configured to eject a photocurable second ink onto the object to be printed, and an illumination device aligned with the first head and the second head in a main scanning direction and including a light source configured to irradiate light onto the object to be printed, the computer-readable instructions instructs the processor to perform following processes. The processor causes the first head, the second head, and the illumination device to move relatively with respect to the platen in the main scanning direction in a normal print mode, in a state in which, in a height direction, a distance between the platen and a predetermined position of the illumination device in the height direction is a first distance. The height direction is orthogonal to the main scanning direction. The processor causes one or both of the first head and the second head to eject the ink onto the object to be printed while the first head, the second head, and the illumination device are moving in the normal print mode. The processor causes the light source to irradiate the light onto the ink ejected onto the object to be printed, while the first head, the second head, and the illumination device are moving in the normal print mode. The processor causes the first head, the second head, and the illumination device to move relatively with respect to the platen in the main scanning direction in a gloss print mode, in a state in which the distance between the platen and the predetermined position in the height direction is a second distance. The second distance is larger than the first distance. The gloss print mode is different from the normal print mode. The processor causes one or both of the first head and the second head to eject the ink onto the object to be printed while the first head, the second head, and the illumination device are moving in the gloss print mode. The processor causes the light source to irradiate the light onto the ink ejected onto the object to be printed, while the first head, the second head, and the illumination device are moving in the gloss print mode.
According to each of the above-described aspects, in the gloss print mode, the printer can suppress the occurrence of the striped pattern in layers formed by the first ink or the second ink, and can improve print quality.
Embodiments will be described below in detail with reference to the accompanying drawings in which:
A printer 1A according to an embodiment of the present disclosure will be described with reference to
In the following description, a white color ink will be referred to as “white ink.” When black, cyan, yellow, and magenta inks are collectively referred to, or when no particular distinction is made therebetween, they will be referred to as “color inks.” Transparent or translucent ink will be referred to as “clear ink.” When the white ink, the color inks, and the clear ink are collectively referred to, or no particular distinction is made therebetween, they will simply be referred to as “inks.”
The printer 1A shown in
The white ink is used to represent white color portions of an image, or as a base for the color inks. The color inks are ejected directly onto the object to be printed M, or onto the base formed by the white ink, and are used to print a color image. The clear ink has greater optical transparency than the white ink and the color inks. The clear ink is ejected onto the color image, and is used for protecting the color image.
A mechanical configuration of the printer 1A will be described with reference to
The raising/lowering mechanism 8 is provided on the upper side of the conveyance mechanism 6, and is supported by the pair of rails 12. The raising/lowering mechanism 8 moves in the front-rear direction along the pair of rails 12. The raising/lowering mechanism 8 is configured to expand and contract in the up-down direction.
The platen 5 is provided on the upper side of the raising/lowering mechanism 8. The platen 5 is a plate and extends in the front-rear direction and the left-right direction. The platen 5 has a rectangular shape in a plan view, and is supported by the raising/lowering mechanism 8. The object to be printed M shown in
The pair of rails 11 extend in the left-right direction and are aligned with each other in the front-rear direction. The carriage 20 is provided between the pair of rails 11 in the front-rear direction. The carriage 20 is a plate and extends in the front-rear direction and the left-right direction. The carriage 20 is supported by the pair of rails 11. The carriage 20 moves in the left-right direction along the pair of rails 11.
As shown in
The color side lamp 61 and the white/clear side lamp 62 have a cuboid shape and are aligned with each other in the front-rear direction. The color side lamp 61 is aligned to the right side of the color head 51. The white/clear side lamp 62 is aligned to the right side of the white/clear head 52. The color head 51, the white/clear head 52, the color side lamp 61, and the white/clear side lamp 62 are moved in the left-right direction by the movement in the left-right direction of the carriage 20.
As shown in
As shown in
Nozzle rows 52L and 52W are formed in the nozzle surface 521. The nozzle row 52W is aligned to the right side of the nozzle row 52L. The nozzle rows 52L and 52W are respectively configured by a plurality of nozzles 523 being aligned in a single row in the front-rear direction. The plurality of nozzles 523 eject the inks downward. In the embodiment, the white/clear head 52 ejects the clear ink from the nozzle row 52L and ejects the white ink from the nozzle row 52W.
As shown in
The white/clear side lamp 62 is provided with a housing 621, a substrate 622, and a plurality of ultraviolet light-emitting diodes 624. The housing 621 has a cuboid shape and is fixed to the carriage 20. The lower end of the housing 621 is exposed downward from the carriage 20. The substrate 622 is provided at the lower end of the housing 621. The substrate 622 has a rectangular shape when viewed from below, and extends in the front-rear direction and the left-right direction. As shown in
As shown in
A region of the object to be printed M that is irradiated by the ultraviolet light by the color side lamp 61 will be referred to as an “irradiation region D.” Both ends, in the front-rear direction, of the irradiation region D are boundaries between a region onto which the ultraviolet light is irradiated and a region onto which the ultraviolet light is not irradiated. An irradiation region D1 is the irradiation region D when the platen 5 is positioned at the raised position P1. An irradiation region D2 is the irradiation region D when the platen 5 is positioned at the lowered position P2. The greater the irradiation distance L, the larger a width, in the front-rear direction, of the irradiation region D. The first distance L1 is larger than the second distance L2, and thus, in the front-rear direction, the width of the irradiation region D2 is larger than the width of the irradiation region D1.
A printing operation by the printer 1A will be described with reference to
When the carriage 20 is moving from the right to the left, one or both of the color head 51 and the white/clear head 52 eject the inks onto the object to be printed M (refer to
Furthermore, when the carriage 20 is moving from the right to the left, one or both of the color side lamp 61 and the white/clear side lamp 62 irradiate the ultraviolet light onto the object to be printed M (refer to
When the carriage 20 is moving from the left to the right, both the color head 51 and the white/clear head 52 stop the ejection of the inks onto the object to be printed M on the platen 5. When the carriage 20 is moving from the left to the right, one or both of the color side lamp 61 and the white/clear side lamp 62 irradiate the ultraviolet light onto the object to be printed M on the platen 5.
When the carriage 20 moves from the left to the right, the ultraviolet light irradiated onto the object to be printed M is irradiated onto the ink layer 100 (refer to
The electrical configuration of the printer 1A will be described with reference to
The ROM 42 stores a control program used by the CPU 41 to control the operations of the printer 1A, information necessary for the CPU 41 when executing various programs, and the like. The ROM 42 stores, in association with each other, rotation angles of each of a main scanning motor 31, a sub-scanning motor 32, and a raising/lowering motor 34 to be described later, a position of the carriage 20 in the left-right direction, a position of the platen 5 in the front-rear direction, and a position of the platen 5 in the up-down direction, respectively. The RAM 43 temporarily stores various data and the like used by the control program. The flash memory 44 is non-volatile, and stores print data and the like for performing the printing. The flash memory 44 stores the first distance L1 and the second distance L2 shown in
The CPU 41 is electrically connected to the main scanning motor 31, the sub-scanning motor 32, the raising/lowering motor 34, a head drive portion 33, the plurality of ultraviolet light-emitting diodes 614, the plurality of ultraviolet light-emitting diodes 624, and an operation portion 37. The main scanning motor 31, the sub-scanning motor 32, the raising/lowering motor 34, the head drive portion 33, the plurality of ultraviolet light-emitting diodes 614, and the plurality of ultraviolet light-emitting diodes 624 are respectively driven under control of the CPU 41.
The driving of the main scanning motor 31 causes the carriage 20 shown in
The main scanning motor 31, the sub-scanning motor 32, and the raising/lowering motor 34 are respectively provided with encoders 311, 321, and 341. The encoders 311, 321, and 341 respectively detect the rotation angle of the main scanning motor 31, the sub-scanning motor 32, and the raising/lowering motor 34, and output a detection signal to the CPU 41.
On the basis of the detection signal from the encoder 311, the CPU 41 can identify the position of the carriage 20 in the left-right direction. On the basis of the detection signal from the encoder 321, the CPU 41 can identify the position of the platen 5 shown in
The head drive portion 33 is configured by piezoelectric elements or heating elements, and, when driven, causes the color head 51 or the white/clear head 52 shown in
The normal print mode specifies a print method for creating a printed object without smoothing the ink layer 100 shown in
The gloss print mode specifies a print method for creating the printed object while smoothing the ink layer 100 shown in
The matte finish printed object 100A, and the gloss finish printed object 100B will be described with reference to
The matte finish printed object 100A shown in
Hereinafter, an illuminance of the ultraviolet light generated by the color side lamp 61 or the white/clear side lamp 62 will simply be referred to as “illuminance.” In the ink layer 100, a difference between the illuminance at a center portion in the front-rear direction of the irradiation region D shown in
When, as shown in
The illuminance difference changes depending on the irradiation distance L and the like. For example, the larger the irradiation distance L, the larger the width in the front-rear direction of the irradiation region D becomes, and thus, the more gradual the reduction in the illuminance from the center portion in the front-rear direction of the irradiation region D toward both the ends in the front-rear direction of the irradiation region D. As a result, the illuminance difference is smaller when the platen 5 is positioned at the lowered position P2 than when the platen 5 is positioned at the raised position P1. Thus, in the front-rear direction, the difference between the curing speed of the ink layer 100 at both the end portions of the irradiation region D and the curing speed of the ink layer 100 at the center portion of the irradiation region D becomes smaller when the platen 5 is positioned at the lowered position P2 compared to when the platen 5 is positioned at the raised position P1. As a result, in the ink layer 100, the striped pattern is less likely to occur at both the end portions in the front-rear direction of the irradiation region D when the platen 5 is at the lowered position P2 than when the platen 5 is at the raised position P1.
On the other hand, the ultraviolet light irradiated by the ultraviolet light-emitting diodes 614 and 624 is reflected by the ink layer 100 or the object to be printed M. Thus, when the matte finish printed object 100A shown in
The irradiation distance L is smaller when the platen 5 is positioned at the raised position P1 than when the platen 5 is positioned at the lowered position P2. Thus, the possibility of the ink discharge failure occurring is lower when the platen 50 is positioned at the raised position P1 than when the platen 5 is positioned at the lowered position P2.
In main processing to be described below, in the gloss print mode, the printer 1A creates the gloss finish printed object 100B while suppressing the occurrence of the striped pattern in the ink layer 100 by positioning the platen 5 at the lowered position P2. In the normal print mode, the printer 1A creates the matte finish printed object 100A while suppressing the occurrence of the ink discharge failure by positioning the platen 5 at the raised position P1.
The main processing will be described with reference to
Hereinafter, the description will be given using cases in which the matte finish printed object 100A shown in
When, in main scanning processing to be described below, a setting is made to eject the ink, this will be referred to as “setting the ink to ON,” and when a setting is made to stop the ejection of the ink, this will be referred to as “setting the ink to OFF.” Note that the setting to eject in the ink in the main scanning processing means, during the execution of the main scanning processing, setting a state in which the ink can be ejected such that the ink lands at predetermined positions on the object to be printed M in accordance with the print data.
When, in the main scanning processing to be described below, a setting is made to illuminate the ultraviolet light-emitting diodes 614, this will be referred to as “switching the color right-side lamp 61 ON,” and when a setting is made to extinguish the ultraviolet light-emitting diodes 614, this will be referred to as “switching the color right-side lamp 61 OFF.” When, in the main scanning processing, a setting is made to illuminate the ultraviolet light-emitting diodes 624, this will be referred to as “switching the white/clear right-side lamp 62 ON,” and when a setting is made to extinguish the ultraviolet light-emitting diodes 624, this will be referred to as “switching the white/clear right-side lamp 62 OFF.” Note that the setting to perform the illumination in the main scanning processing refers to all the ultraviolet light-emitting diodes 614 and 624 being constantly illuminated during the execution of the main scanning processing.
As shown in
On the basis of a referred result, the CPU 41 determines whether the set print mode is the gloss print mode (step S103). When the set print mode is the normal print mode (no at step S103), the CPU 41 performs normal print processing shown in
When the set print mode is the gloss print mode (yes at step S103), the CPU 41 performs gloss print processing shown in
The normal print processing (step S104) will be described with reference to
When the platen 5 is not positioned at the raised position P1 shown in
The CPU 41 controls the sub-scanning motor 32 on the basis of the detection result from the encoder 321 shown in
The CPU 41 performs white print processing (step S114). In the white print processing at step S114, while the platen 5 moves forward from the platen print start position, the white ink layer 101 shown in
The gloss print processing (step S105) will be described with reference to
When the platen 5 is not positioned at the lowered position P2 shown in
The CPU 41 controls the sub-scanning motor 32 on the basis of the detection result from the encoder 321 shown in
The CPU 41 performs the white print processing (step S124). In the white print processing at step S114, while the platen 5 moves forward from the platen print start position, the white ink layer 101 shown in
The white print processing (step S114 or step S124) will be described with reference to
When the white print processing is started, the CPU 41 sets “left” as the main scanning direction (step S141). The CPU 41 sets the white ink to “ON” (step S142). The CPU 41 sets the color ink to “OFF” (step S143). The CPU 41 sets the clear ink to “OFF” (step S144). The CPU 41 sets the white/clear side lamp 62 to “ON” (step S145). The CPU 41 sets the color side lamp 61 to “OFF” (step S146).
The CPU 41 performs the main scanning processing on the basis of the settings at step S141 to step S146 (step S147). In the main scanning processing, movement control, ejection control, and irradiation control are performed. In the main scanning processing at step S147, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
The CPU 41 sets “right” as the main scanning direction (step S151). The CPU 41 sets the white ink to “OFF” (step S152). The CPU 41 sets the color ink to “OFF” (step S153). The CPU 41 sets the clear ink to “OFF” (step S154). The CPU 41 sets the white/clear side lamp 62 to “ON” (step S155). The CPU 41 sets the color side lamp 61 to “OFF” (step S156).
The CPU 41 performs the main scanning processing on the basis of the settings at step S151 to step S156 (step S157). In the main scanning processing at step S157, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
On the basis of the print data, the CPU 41 determines whether, of the object to be printed M shown in
The CPU 41 repeats the main scanning processing (step S147 and step S157) and the sub-scanning processing (step S162) until, of the object to be printed M shown in
A formation mode of the white ink layer 101 in the white print processing (step S114 or step S124) will be described with reference to
In the N-th main scanning processing at step S147 shown in
The ultraviolet light generated from the white/clear side lamp 62 during the N-th main scanning processing at step S157 shown in
The color/clear print processing (step S115 or step S125) will be described with reference to
When the color/clear print processing is started, the CPU 41 sets “left” as the main scanning direction (step S201). The CPU 41 sets the white ink to “OFF” (step S202). The CPU 41 sets the color ink to “ON” (step S203). The CPU 41 sets the clear ink to “ON” (step S204). The CPU 41 sets the white/clear side lamp 62 to “ON” (step S205). The CPU 41 sets the color side lamp 61 to “ON” (step S206).
The CPU 41 performs the main scanning processing on the basis of the settings at step S201 to step S206 (step S207). In the main scanning processing at step S207, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
The CPU 41 sets “right” as the main scanning direction (step S211). The CPU 41 sets the white ink to “OFF” (step S212). The CPU 41 sets the color ink to “OFF” (step S213). The CPU 41 sets the clear ink to “OFF” (step S214). The CPU 41 sets the white/clear side lamp 62 to “ON” (step S215). The CPU 41 sets the color side lamp 61 to “ON” (step S216).
The CPU 41 performs the main scanning processing on the basis of the settings at step S211 to step S216 (step S217). In the main scanning processing at step S217, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
On the basis of the print data, the CPU 41 determines whether, of the object to be printed M shown in
The CPU 41 repeats the main scanning processing (step S207 and step S217) and the sub-scanning processing (step S222) until, of the object to be printed M shown in
A formation mode of the color ink layer 102 and the clear ink layer 103 in the color/clear print processing (step S115 or step S125) will be described with reference to
In the N-th main scanning processing at step S207 shown in
The ultraviolet light generated from the color side lamp 61 during the N-th main scanning processing at step S217 shown in
In the sub-scanning processing at step S222 shown in
According to the configuration of the embodiment, in the main scanning processing at step S207, the carriage 20 moves from the right to the left, and the white/clear side lamp 62 is positioned further to the right than the white/clear head 52, that is, on the opposite side to the movement direction of the carriage 20. Thus, the ultraviolet light generated from the white/clear side lamp 62 during the N-th main scanning processing at step S207 shown in
The ultraviolet light generated from the white/clear side lamp 62 during the N-th main scanning processing at step S217 shown in
In the manner described above, as the ink layer 100, the white ink layer 101, the color ink layer 102, and the clear ink layer 103 are formed from the upper surface of the object to be printed M upward, in order of the white ink layer 101, the color ink layer 102, and the clear ink layer 103.
A degree of advancement of the smoothing of the ink layer 100 changes depending on the illuminance, and the like. For example, the smaller the illuminance, the slower a curing speed of the ink layer 100 is likely to become, and thus, the smoothing of the ink layer 100 is more likely to advance. The illuminance changes depending on the irradiation distance L, and the like. For example, the larger the irradiation distance L, the smaller the illuminance becomes. Thus, the illuminance is smaller when the platen 5 is positioned at the lowered position P2 than when the platen 5 is positioned at the raised position P1.
In the normal print mode, the CPU 41 performs the color/clear print processing at step S115 shown in
On the other hand, in the gloss print mode, the CPU 41 performs the color/clear print processing at step S125 shown in
As described above, in the embodiment, in the gloss print mode, the white print processing at step 124 is performed with the platen 5 positioned at the lowered position P2, that is, in the state in which the irradiation distance L is the second distance L2. Thus, the printer 1A can suppress the occurrence of the striped pattern in the white ink layer 101, compared to when the white print processing at step S124 is performed in the state in which the irradiation distance L is the first distance L1. In the gloss print mode, the color/clear print processing at step S125 is performed with the platen 5 positioned at the lowered position P2, that is, in the state in which the irradiation distance L is the second distance L2. Thus, the printer 1A can suppress the occurrence of the striped pattern in the color ink layer 102 and the clear ink layer 103, compared to when the color/clear print processing at step S125 is performed in the state in which the irradiation distance L is the first distance L1. In the normal print mode, the white print processing at step S114 is performed with the platen 5 positioned at the raised position P1, that is, in the state in which the irradiation distance L is the first distance L1. Thus, the printer 1A can suppress the ink discharge failure by the color head 51 and the white/clear head 52, compared to when the white print processing at step S114 is performed in the state in which the irradiation distance L is the second distance L2. In the normal print mode, the color/clear print processing at step S115 is performed with the platen 5 positioned at the raised position P1, that is, in the state in which the irradiation distance L is the first distance L1. Thus, the printer 1A can suppress the ink discharge failure by the color head 51 and the white/clear head 52, compared to when the color/clear print processing at step S115 is performed in the state in which the irradiation distance L is the second distance L2. As a result, the printer 1A can suppress the occurrence of the striped pattern in the ink layer 100 in the gloss print mode, and can suppress the ink discharge failure in the normal print mode, and can thus improve the print quality.
The direction from the right to the left is the direction from the color side lamp 61 toward the color head 51, and is the direction from the white/clear side lamp 62 toward the white/clear head 52. In the normal print mode and the gloss print mode, in the main scanning processing at step S147 or at step S207, when the carriage 20 is moved from the right to the left by the movement control, the color inks are ejected from the color head 51, or the white ink or the clear ink is ejected from the white/clear head 52 by the ejection control. In the main scanning processing at step S147 or step S207, when the carriage 20 is moved from the right to the left by the movement control, the ultraviolet light is irradiated from the color side lamp 61 onto the color ink layer 102, or the ultraviolet light is irradiated from the white/clear side lamp 62 onto the white ink layer 101 or the clear ink layer 103 by the irradiation control. In this way, the printer 1A can both form the ink layer 100 (N) and cure the formed ink layer 100 (N) when moving the carriage 20 from the right to the left for the N-th time. Thus, in the gloss print mode, for example, the printer 1A can shorten a processing time required for the printing, while suppressing the occurrence of the striped pattern in the ink layer 100. In the normal print mode, for example, the printer 1A can shorten the processing time required for the printing while suppressing the ink discharge failure by the color head 51 and the white/clear head 52.
The white/clear head 52 is aligned with the color head 51 in the front-rear direction. The color side lamp 61 is aligned with the color head 51 in the left-right direction. The white/clear side lamp 62 is aligned with the white/clear head 52 in the left-right direction. Thus, in comparison to when the color head 51, the white/clear head 52, the color side lamp 61, and the white/clear side lamp 62 are aligned with each other in the left-right direction, the printer 1A can suppress an increase in the size of the device in the left-right direction.
The CPU 41 causes the irradiation distance L to be the first distance L1 or the second distance L2 by moving the platen 5 in the up-down direction. Thus, the printer 1A can cause the irradiation distance L to be changed, without moving the color side lamp 61 and the white/clear side lamp 62 in the up-down direction. As a result, the printer 1A can control the irradiation distance L to be the first distance L1 or the second distance L2, while suppressing the color side lamp 61 and the white/clear side lamp 62 from colliding with members positioned above the color side lamp 61 and the white/clear side lamp 62, for example.
For example, the ink is less likely to attach to the object to be printed M that is plastic, metal, ceramic, or the like, than to the general object to be printed M that is a cloth, paper, or the like. In the embodiment, since the ink is ultraviolet curable, the printer 1A can also print the object to be printed M to which the ink is relatively less likely to attach. Thus, the printer 1A can diversify the material and the like of the object to be printed M. In a modified example and another modified example to be described below, a printer 1B and a printer 1C can achieve the same effect.
The color head 51 ejects the color inks. The white/clear head 52 ejects the clear ink. Thus, in the gloss print mode, the printer 1A can improve the glossiness of a print image by smoothing the color ink layer 102 and the clear ink layer 103. In the modified example and the other modified example to be described below, the printer 1B and the printer 1C can achieve the same effect.
The white/clear head 52 ejects the white ink. Thus, the printer 1A can form the color ink layer 102 on the white ink layer 101. As a result, the printer 1A can improve the color development of the color inks. In the modified example and the other modified example to be described below, the printer 1B and the printer 1C can achieve the same effect.
The printer 1B according to the modified example of the present disclosure will be described with reference to
The mechanical configuration of the printer 1B will be described with reference to
The lamp 60 moves in the up-down direction between a lowered position P3 and a raised position P4. In the modified example, in a similar manner to the embodiment, the irradiation distance L indicates the distance, in the up-down direction, between the upper surface of the platen 5 and the ultraviolet light-emitting diodes 604. The lowered position P3 is the position of the lamp 60, in the up-down direction, when the irradiation distance L is the first distance L1. The raised position P4 is the position of the lamp 60, in the up-down direction, when the irradiation distance L is the second distance L2.
The electrical configuration of the printer 1B will be described with reference to
The main processing will be described with reference to
Hereinafter, the description will be given using cases in which the matte finish printed object 100A shown in
As shown in
When the set print mode is the normal print mode (no at step S303), the CPU 41 performs the normal print processing shown in
The normal print processing (S304) will be described with reference to
When the lamp 60 is not positioned at the lowered position P3 shown in
The CPU 41 controls the sub-scanning motor 32 on the basis of the detection result from the encoder 321 shown in
The CPU 41 performs the white print processing (step S314). In the white print processing at step S314, while the platen 5 moves forward from the platen print start position, the white ink layer 101 shown in
The gloss print processing (step S305) will be described with reference to
When the lamp 60 is not positioned at the raised position P4 shown in
The CPU 41 controls the sub-scanning motor 32 on the basis of the detection result from the encoder 321 shown in
The CPU 41 performs the white print processing (step S324). In the white print processing at step S324, while the platen 5 moves forward from the platen print start position, the white ink layer 101 shown in
In the color print processing at step S325, while the platen 5 moves rearward from the platen print start position, the color ink layer 102 shown in
In the clear print processing at step S326, while the platen 5 moves forward from the platen print start position, the clear ink layer 103 shown in
The white print processing (step S314 or step S324) will be described with reference to
When the white print processing is started, the CPU 41 sets “left” as the main scanning direction (step S341). The CPU 41 sets the white ink to “ON” (step S342). The CPU 41 sets the color ink to “OFF” (step S343). The CPU 41 sets the clear ink to “OFF” (step S344). The CPU 41 sets the lamp 60 to “ON” (step S345).
The CPU 41 performs the main scanning processing on the basis of the settings at step S341 to step S345 (step S346). In the main scanning processing at step S346, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
The CPU 41 sets “right” as the main scanning direction (step S351). The CPU 41 sets the white ink to “OFF” (step S352). The CPU 41 sets the color ink to “OFF” (step S353). The CPU 41 sets the clear ink to “OFF” (step S354). The CPU 41 sets the lamp 60 to “ON” (step S355).
The CPU 41 performs the main scanning processing on the basis of the settings at step S351 to step S355 (step S356). In the main scanning processing at step S356, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
On the basis of the print data, the CPU 41 determines whether, of the object to be printed M shown in
The CPU 41 performs the sub-scanning processing on the basis of the setting at step S361 (step S362). In the sub-scanning processing at step S362, the CPU 41 controls the sub-scanning motor 32 on the basis of the detection result from the encoder 321 shown in
According to the white print processing (step S314 or step S324), in the N-th main scanning processing at step S346, the white ink layer 101 (N) is formed on the object to be printed M shown in
The color print processing (step S315 or step S325) will be described with reference to
When the color print processing is started, the CPU 41 sets “left” as the main scanning direction (step S371). The CPU 41 sets the white ink to “OFF” (step S372). The CPU 41 sets the color ink to “ON” (step S373). The CPU 41 sets the clear ink to “OFF” (step S374). The CPU 41 sets the lamp 60 to “ON” (step S375).
The CPU 41 performs the main scanning processing on the basis of the settings at step S371 to step S375 (step S376). In the main scanning processing at step S376, in the movement control, the CPU 41 drives the main scanning motor 31 shown in
The CPU 41 sets “right” as the main scanning direction (step S381). The CPU 41 sets the white ink to “OFF” (step S382). The CPU 41 sets the color ink to “OFF” (step S383). The CPU 41 sets the clear ink to “OFF” (step S384). The CPU 41 sets the lamp 60 to “ON” (step S385).
The CPU 41 performs the main scanning processing on the basis of the settings at step S381 to step S385 (step S386). In the main scanning processing at step S386, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
On the basis of the print data, the CPU 41 determines whether, of the object to be printed M shown in
The CPU 41 performs the sub-scanning processing on the basis of the setting at step S391 (step S392). In the sub-scanning processing at step S392, the CPU 41 controls the sub-scanning motor 32 on the basis of the detection result from the encoder 321 shown in
According to the color print processing (step S315 or step S325), in the N-th main scanning processing at step S376, the color ink layer 102 (N) is formed on the white ink layer 101, on the object to be printed M shown in
In the normal print mode, the CPU 41 performs the color print processing at step S315 shown in
On the other hand, in the gloss print mode, the CPU 41 performs the color print processing at step S325 shown in
The clear print processing (step S316 or step S326) will be described with reference to
When the clear print processing is started, the CPU 41 sets “left” as the main scanning direction (step S401). The CPU 41 sets the white ink to “OFF” (step S402). The CPU 41 sets the color ink to “OFF” (step S403). The CPU 41 sets the clear ink to “ON” (step S404). The CPU 41 sets the lamp 60 to “ON” (step S405).
The CPU 41 performs the main scanning processing on the basis of the settings at step S401 to step S405 (step S406). In the main scanning processing at step S406, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
The CPU 41 sets “right” as the main scanning direction (step S411). The CPU 41 sets the white ink to “OFF” (step S412). The CPU 41 sets the color ink to “OFF” (step S413). The CPU 41 sets the clear ink to “OFF” (step S414). The CPU 41 sets the lamp 60 to “ON” (step S415).
The CPU 41 performs the main scanning processing on the basis of the settings at step S411 to step S415 (step S416). In the main scanning processing at step S416, in the movement control, the CPU 41 drives the main scanning motor 31 on the basis of the detection result from the encoder 311 shown in
On the basis of the print data, the CPU 41 determines whether, of the object to be printed M shown in
The CPU 41 performs the sub-scanning processing on the basis of the setting at step S421 (step S422). In the sub-scanning processing at step S422, the CPU 41 controls the sub-scanning motor 32 on the basis of the detection result from the encoder 321 shown in
According to the clear print processing (step S316 or step S326), in the N-th main scanning processing at step S406, the clear ink layer 103 (N) is formed on the color ink layer 102, on the object to be printed M shown in
In the manner described above, the clear ink layer 103 is formed on the color ink layer 102, on the object to be printed M shown in
In the embodiment, the printer 1A adjusts the illuminance by adjusting the position of the platen 5 in the up-down direction. In other words, in the embodiment, the printer 1A adjusts the degree of advancement of the smoothing of the color ink layer 102 and the clear ink layer 103 by adjusting the position of the platen 5 in the up-down direction. In this way, the printer 1A causes printed objects to be different from each other in the normal print mode and the gloss print mode. On the other hand, in the modified example, the printer 1B does not adjust the position of the platen 5 in the up-down direction, and adjusts the position of the lamp 60 in the up-down direction. In this way, the printer 1B can adjust the illuminance, and can adjust the degree of advancement of the smoothing of the color ink layer 102 and the clear ink layer 103.
In the modified example, in the normal print mode, the CPU 41 performs the clear print processing at step S316 shown in
On the other hand, in the gloss print mode, the CPU 41 performs the clear print processing at step S326 shown in
As described above, in the modified example, in the gloss print mode, the white print processing at step S324, the color print processing at step S325, and the clear print processing at step S326 are respectively performed with the lamp 60 positioned at the raised position P4 shown in
The direction from the right to the left is the direction from the lamp 60 toward the color head 51 and the white/clear head 52. In the normal print mode and the gloss print mode, in the main scanning processing at step S346, at step S376, or at step S406, when the carriage 20 is moved from the right to the left by the movement control, the color inks are ejected from the color head 51, or the white ink or the clear ink is ejected from the white/clear head 52 by the ejection control. In the main scanning processing at step S346, at step S376, or at step S406, when the carriage 20 is moved from the right to the left by the movement control, the ultraviolet light is irradiated from the lamp 60 onto the white ink layer 101, the color ink layer 102, or the clear ink layer 103 by the irradiation control. In this way, in a similar manner to the embodiment, the printer 1B can both form the ink layer 100 (N) and cure the formed ink layer 100 (N) when moving the carriage 20 from the right to the left for the N-th time. Thus, in the gloss print mode, for example, the printer 1B can shorten the processing time required for the printing, while suppressing the occurrence of the striped pattern in the ink layer 100. In the normal print mode, for example, the printer 1B can shorten the processing time required for the printing while suppressing the ink discharge failure by the color head 51 and the white/clear head 52.
The white/clear head 52 is aligned with the color head 51 in the left-right direction (the main scanning direction). Thus, the printer 1B can irradiate the ultraviolet light onto each of the white ink layer 101, the color ink layer 102, and the clear ink layer 103, using the single lamp 60. As a result, it is not necessary for the printer 1B to be provided with the three lamps 60 for irradiating the ultraviolet light onto each of the white ink layer 101, the color ink layer 102, and the clear ink layer 103. Thus, the printer 1B can suppress an increase in size of the device as a whole.
The printer 1B causes the irradiation distance L to be the first distance L1 or the second distance L2 by moving the housing 601 in the up-down direction. Thus, the printer 1B can change the irradiation distance L while maintaining the distance, in the up-down direction, between the platen 5 and the color head 51, and between the platen 5 and the white/clear head 52, respectively. Thus, the printer 1B can create the matte finish printed object 100A in the normal print mode and can create the gloss finish printed object 100B in the gloss print mode, while causing the print quality to be stable.
A printer 1C according to the other modified example of the present disclosure will be described with reference to
In the printer 1C, each of the shielding walls 607 to 609 is a plate, and blocks the ultraviolet light. The shielding walls 607 and 608 are supported by the carriage 20. The shielding wall 607 is aligned with the front side of the lamp 60 and extends in the up-down direction and the left-right direction. The left end of the shielding wall 607 is positioned further to the left than the left end of the lamp 60. The right end of the shielding wall 607 is positioned further to the right than the right end of the lamp 60. The shielding wall 608 is aligned with the rear side of the lamp 60 and extends in the up-down direction and the left-right direction. The left end of the shielding wall 608 is positioned further to the left than the left end of the lamp 60. The right end of the shielding wall 608 is positioned further to the right than the right end of the lamp 60. The shielding wall 607 and the shielding wall 608 face each other in the front-rear direction with the lamp 60 interposed therebetween.
The shielding wall 609 is fixed to the carriage 20. The shielding wall 609 is aligned with the left side of the lamp 60 and extends in the front-rear direction and the up-down direction. The shielding wall 609 extends downward from the carriage 20. The lower end of the shielding wall 609 is positioned higher than the platen 5. The front end of the shielding wall 609 is positioned further to the front than the front end of the lamp 60. The rear end of the shielding wall 609 is positioned further to the rear than the rear end of the lamp 60. In the left-right direction, the shielding wall 609 is positioned between the lamp 60 and the white/clear head 52.
The shielding walls 607 and 608 move in the up-down direction between a lowered position P5 shown in
As shown in
The electrical configuration of the printer 1C is the same as that of the printer 1B shown in
In the main processing according to the other modified example, at step S311 shown in
When the shielding walls 607 and 608 are not positioned at the lowered position P5 shown in
In the main processing according to the other modified example, at step S321 shown in
When the shielding walls 607 and 608 are not positioned at the raised position P6 shown in
In the embodiment, the printer 1A adjusts the position of the platen 5 in the up-down direction. In the modified example, the printer 1B adjusts the position of the lamp 60 in the up-down direction. In this way, the printer 1A and the printer 1B adjust the illuminance, and adjust the degree of advancement of the smoothing of the color ink layer 102 and the clear ink layer 103. On the other hand, in the other modified example, the printer 1C adjusts the position of the shielding walls 607 and 608 in the up-down direction. In this way, the printer 1C can adjust the illuminance, and can adjust the degree of advancement of the smoothing of the color ink layer 102 and the clear ink layer 103.
In the other modified example, in the normal print mode, the CPU 41 performs the white print processing at step S314, the color print processing at step S315, and the clear print processing at step S316, all shown in
On the other hand, in the gloss print mode, the CPU 41 performs the white print processing at step S324, the color print processing at step S325, and the clear print processing at step S326, all shown in
As described above, in the other modified example, the printer 1C causes the irradiation distance L to be the first distance L1 or the second distance L2 by moving the shielding walls 607 and 608 in the up-down direction. Thus, the printer 1C can change the irradiation distance L while maintaining the distance, in the up-down direction, between the platen 5 and the color head 51, and between the platen 5 and the white/clear head 52, respectively. Thus, the printer 1C can create the matte finish printed object 100A in the normal print mode and can create the gloss finish printed object 100B in the gloss print mode, while causing the print quality to be stable. Furthermore, even when the shielding walls 607 and 608 move in the up-down direction, the position of the housing 601 does not change in the up-down direction. Thus, when changing the irradiation distance L, the printer 1C can inhibit the housing 601 from colliding with members above the housing 601. As a result, the printer 1C can effectively utilize the space above the housing 601.
Hereinafter, when the embodiment, the modified example, and the other modified example are collectively referred to, or when no particular distinction is made therebetween, they will be referred to as “the above-described embodiments.” The present disclosure can make various modifications from the above-described embodiments. Various modified examples to be described below can be respectively combined insofar as no contradictions arise. For example, both a mechanism for moving the platen 5 in the front-rear direction, and a mechanism for moving the carriage 20 in the left-right direction are not restricted to the above-described embodiments. For example, in place of motors, the printer 1A, the printer 1B, and the printer 1C may move various members, such as the platen 5 and the carriage 20, using a cylinder or the like. The printer 1A, the printer 1B, and the printer 1C may be provided with a configuration that moves the platen 5 in the left-right direction with respect to the carriage 20.
In the embodiment, the color side lamp 61 may be provided to the left of the color head 51. The printer 1A may be provided with a plurality of the color side lamps 61. For example, the plurality of color side lamps 61 may be provided on both the right and left sides of the color head 51. The white/clear side lamp 62 can be changed in the same manner as the color side lamp 61. In the modified example and the other modified example, the lamp 60 may be provided between the color head 51 and the white/clear side lamp 62 in the left-right direction, or may be provided to the left of the color head 51. The printer 1B and the printer 1C may be provided with a plurality of the lamps 60. For example, the plurality of lamps 60 may be provided to the left of the color head 51 and to the right of the white/clear side lamp 62.
When the plurality of color side lamps 61, the plurality of white/clear side lamps 62, or the plurality of lamps 60 are provided, so-called bi-directional printing may be performed. In other words, the CPU 41 may control the color head 51 and the white/clear head 52 to eject the ink when the carriage 20 moves from the right to the left also. For example, at step S152, the CPU 41 sets the white ink to “ON,” at step S213, the CPU 41 sets the color ink to “ON,” and at step S214, the CPU 41 sets the clear ink to “ON.” In this case, after step S147, the CPU 41 may move the platen 5 forward by the predetermined movement amount when the formation of the white ink layer 101 is not complete. After step S207, the CPU 41 may move the platen 5 rearward by the predetermined movement amount when the formation of the color ink layer 102 and the clear ink layer 103 is not complete.
The color head 51 and the white/clear head 52 may be line heads. In this case, the carriage 20 is fixed so as not to move. The color head 51 and the white/clear head 52 are aligned in the front-rear direction. The nozzles 51Y, 51M, 51C, and 51K are configured by the plurality of nozzles 513 being aligned in a single row in the left-right direction. The nozzle rows 52L and 52W are configured by the plurality of nozzles 523 being aligned in a single row in the left-right direction. It is sufficient that the printer 1A be provided with one of the color side lamp 61 or the white/clear side lamp 62. In the printer 1A, the one of the color side lamp 61 or the white/clear side lamp 62 is aligned to one of the rear or the front of the color head 51 and the white/clear head 52, or to both the rear and the front thereof. In the printer 1B and the printer 1C, the lamp 60 is aligned to one of the rear or the front of the color head 51 or the white/clear head 52, or to both the rear and the front thereof. The color head 51 and the white/clear head 52 move in the front-rear direction relative to the platen 5 as a result of the platen 5 moving in the front-rear direction.
As long as the ink is cured by being irradiated with light, the printer 1A, the printer 1B, and the printer 1C may employ an ink that is cured by being irradiated with visible light or infrared light, for example. In this case, the color side lamp 61, the white/clear side lamp 62, and the lamp 60 emit the visible light or the infrared light. The color side lamp 61, the white/clear side lamp 62, and the lamp 60 may be incandescent lamps, mercury lamps, fluorescent lamps, or the like.
In the embodiment, at step S111 and step S121, the CPU 41 identifies the irradiation distance L on the basis of the detection result from the encoder 341. In the modified example and the other modified example, at step S311 and step S321, the CPU 41 identifies the irradiation distance L on the basis of the detection result from the encoder 351. In contrast to this, for example, the printer 1A, the printer 1B, and the printer 1C may be provided with a sensor for detecting the irradiation distance L. The sensor may be an optical sensor, an image sensor, a switch sensor, or the like. In this case, the CPU 41 may identify the irradiation distance L on the basis of a detection result from the sensor. For example, the user may operate the operation portion 37, or operate an external device, and input the irradiation distance L into the printer 1A. In this case, the CPU 41 may acquire the input irradiation distance L, and perform the determination at step S311 and step S321 on the basis of the acquired irradiation distance L.
In the above-described embodiments, the first distance L1 may be a specific single value, or may be configured such that one of a plurality of continuous values is set as the first distance L1. As long as it is a larger value than the first distance L1, the second distance L2 may also be a specific single value, or may be configured such that one of a plurality of continuous values is set as the second distance L2.
In the above-described embodiments, in both the normal print mode and the gloss print mode, the three layers of the white ink layer 101, the color ink layer 102, and the clear ink layer 103 are layered to form the ink layer 100. In contrast to this, in either both or one of the normal print mode and the gloss print mode, the printer 1A, the printer 1B, and the printer 1C may form layers of some of the white ink layer 101, the color ink layer 102, and the clear ink layer 103. For example, in the gloss print mode, when the printer 1A omits the formation of the clear ink layer 103, at step S204, the CPU 41 may set the clear ink to “OFF.”
In the embodiment, in the white print processing, it is sufficient that the CPU 41 set the white/clear side lamp 62 to “ON” for at least one of when the CPU 41 sets “left” as the main scanning direction and when the CPU 41 sets “right” as the main scanning direction. In the color/clear print processing, it is sufficient that the CPU 41 set the color side lamp 61 to “ON” for at least one of when the CPU 41 sets “left” as the main scanning direction, and when the CPU 41 sets “right” as the main scanning direction.
In the modified example and the other modified example, it is sufficient that the CPU 41 set the lamp 60 to “ON” for at least one of when the CPU 41 sets “left” as the main scanning direction and when the CPU 41 sets “right” as the main scanning direction. For example, when the CPU 41 sets “left” as the main scanning direction, the CPU 41 may set the lamp 60 to “OFF.” In this case, the printer 1B and the printer 1C irradiate the ultraviolet light onto the ink layer 100 in the main scanning processing for which “right” is set as the main scanning direction. The CPU 41 may set the lamp 60 to “OFF” when the CPU 41 sets “right” as the main scanning direction.
In the embodiment, the processing content of the white print processing at step S114 and the processing content of the white print processing at step S124 may differ from each other. The processing content of the color/clear print processing at step S115 and the processing content of the color/clear print processing at step S125 may differ from each other. For example, in the color/clear print processing at step S115, at step S205, the white/clear side lamp 62 may be set to “OFF,” and at step S206, the color side lamp 61 may set be “OFF,” while in the color/clear print processing at step S125, at step S205, the white/clear side lamp 62 may be set to “ON” and at step S206, the color side lamp 61 may be set to “ON.”
In the modified example and the other modified example, the processing content of the white print processing at step S314 and the processing content of the white print processing at step S324 may differ from each other. The processing content of the color print processing at step S315 and the processing content of the color print processing at step S325 may differ from each other. The processing content of the clear print processing at step S316 and the processing content of the clear print processing at step S326 may differ from each other.
In the above-described embodiments, the printer 1A, the printer 1B, and the printer 1C may form the white ink layer 101 while moving the platen 5 rearward. The printer 1A, the printer 1B, and the printer 1C may form the color ink layer 102 while moving the platen 5 forward. The printer 1B, and the printer 1C may form the clear ink layer 103 while moving the platen 5 rearward. The printer 1A may form the clear ink layer 103 on the color ink layer 102, on the object to be printed M, after forming the color ink layer 102 on all of the region on which the image is to be printed, of the object to be printed M. In this case, the printer 1A may form the color ink layer 102 while moving the platen 5 forward. The printer 1A may form the clear ink layer 103 while moving the platen 5 forward.
In the embodiment, in the gloss print mode, for example, the CPU 41 may set the white/clear side lamp 62 to “OFF” at step S145, when forming the white ink layer 101. In this case, the ultraviolet light is not irradiated onto the white ink layer 101 (N) in the N-th main scanning processing at step S147, and the ultraviolet light is irradiated onto the white ink layer 101 (N) in the N+K-th main scanning processing at step S147. In this way, a time period from forming the white ink layer 101 to the irradiation of the white ink layer 101 with the ultraviolet light becomes longer. Thus, the printer 1A more easily secures the time for smoothing the white ink layer 101. In a similar manner, when the clear ink layer 103 is formed on the color ink layer 102, on the object to be printed M, after forming the color ink layer 102 on all of the region on which the image is to be printed, of the object to be printed M, the CPU 41 may perform the following control. In other words, in the gloss print mode, for example, when forming the clear ink layer 103, the CPU 41 may perform control such that the ultraviolet light from the white/clear side lamp 62 is not irradiated onto the clear ink layer 103, and the ultraviolet light from the color side lamp 61 is irradiated onto the clear ink layer 103. In this case, after the main scanning processing, the CPU 41 sets “forward” as the sub-scanning direction, that is, the direction from the white/clear head 52 toward the color head 51, and performs the sub-scanning processing. In the gloss print mode, for example, when forming the color ink layer 102, the CPU 41 may perform control such that the ultraviolet light from the color side lamp 61 is not irradiated onto the color ink layer 102, and the ultraviolet light from the white/clear side lamp 62 is irradiated onto the color ink layer 102. In this case, it is sufficient that the printer 1A form the color ink layer 102 while moving the platen 5 rearward, that is, in the direction from the color head 51 toward the white/clear head 52.
In the above-described embodiments, the printer 1A, the printer 1B, and the printer 1C may change the types or a number of types of color of the ink ejected by the color head 51 and the white/clear head 52 as appropriate. For example, the color head 51 may eject the white ink, or may eject the clear ink, in addition to the color inks. For example, the printer 1A, the printer 1B, and the printer 1C may be provided with three or more heads, such as a head that ejects the color inks, a head that ejects the white ink, and a head that ejects the clear ink.
In the embodiment, the printer 1A may move the carriage 20 in the up-down direction. In this case, at step S112 or step S122, the CPU 41 may move the carriage 20 in the up-down direction such that the irradiation distance L becomes the first distance L1 or the second distance L2. The printer 1A may move the color side lamp 61 and the white/clear side lamp 62 separately or together in the up-down direction. In this case, at step S112 or step S122, the CPU 41 may move the color side lamp 61 and the white/clear side lamp 62 in the up-down direction such that the irradiation distance L becomes the first distance L1 or the second distance L2. At step S112 or step S122, the CPU 41 may move the color side lamp 61 in the up-down direction such that the irradiation distance L of the color side lamp 61 becomes the first distance L1 or the second distance L2. At step S112 or step S122, the CPU 41 may move the white/clear side lamp 62 in the up-down direction such that the irradiation distance L of the white/clear side lamp 62 becomes the first distance L1 or the second distance L2.
In the embodiment, in the up-down direction, the respective positions of the plurality of ultraviolet light-emitting diodes 614 and the plurality of ultraviolet light-emitting diodes 624 may be different from each other. In this case, it is sufficient that the irradiation distance L be established using one of the plurality of ultraviolet light-emitting diodes 614 or the plurality of ultraviolet light-emitting diodes 624 as a reference. For example, in the printer 1A, when separately moving the color side lamp 61 and the white/clear side lamp 62 in the up-down direction, the first distance L1 and the second distance L2 of the color side lamp 61 may be set to be the same as the first distance L1 and the second distance L2 of the white/clear side lamp 62, or may be different from each other.
In the embodiment, in the gloss print mode, as long as the CPU 41 performs at least one of the main scanning processing at step S147, step S157, step S207, or step S217 in the state of the irradiation distance L being the second distance L2, the CPU 41 may perform the other processing in the state in which the irradiation distance L is the second distance L2. For example, when the clear ink layer 103 is the uppermost layer, in the gloss print mode, of the main scanning processing at step S147, step S157, step S207, and step S217, the CPU 41 preferably performs one or both of the main scanning processing at step S207 and step S217 in the state in which the irradiation distance L is the second distance L2. This is because the printer 1A can thus suppress the occurrence of the striped patter in the uppermost layer (the clear ink layer 103). In a similar manner, in the modified example and the other modified example, in the gloss print mode, as long as the CPU 41 performs at least one of the main scanning processing at step S346, step S356, step S376, step S386, step S406, or step S416 in the state in which the irradiation distance L being the first distance L1, the CPU 41 may perform the other processing in the state of the irradiation distance L being the first distance L1. For example, when the clear ink layer 103 is the uppermost layer, in the gloss print mode, of the main scanning processing at step S346, step S356, step S376, step S386, step S406, or step S416, the CPU 41 preferably performs one or both of the main scanning processing at step S406 and step S416 in the state in which the irradiation distance L is the second distance L2. For example, when the color ink layer 102 is the uppermost layer, of the main scanning processing at step S346, step S356, step S376, or step S386, the CPU 41 preferably performs one or both of the main scanning processing at step S376 and step S386 in the state in which the irradiation distance L is the second distance L2.
In the embodiment, the printer 1A may move the platen 5 in the up-down direction using a cylinder or the like in place of the raising/lowering motor 34. The raising/lowering mechanism 8 may be a cam mechanism, a ball screw, or the like.
In the modified example, the printer 1B may move the lamp 60 in the up-down direction using a cylinder or the like in place of the raising/lowering motor 35. The printer 1B may move the substrate 602 in the up-down direction with respect to the housing 601. In this case, at step S312 or step S322, it is sufficient that the CPU 41 perform the control such that, as the irradiation distance L, the distance from the upper surface of the platen 5 to the substrate 602 becomes the first distance L1 or the second distance L2. In the modified example, at step S312 or step S322, the CPU 41 may perform the control by moving the platen 5 in the up-down direction instead of the lamp 60, such that the irradiation distance L becomes the first distance L1 or the second distance L2.
In the other modified example, the printer 1C may move the shielding walls 607 and 608 in the up-down direction using a cylinder or the like in place of the raising/lowering motor 35. The shielding walls 607 and 608 may be supported by the housing 601 instead of the carriage 20. The shielding wall 609 may be fixed to the housing 601 instead of to the carriage 20.
In the other modified example, when the shielding walls 607 and 608 are positioned at the raised position P6, the lower ends of the shielding walls 607 and 608 may be positioned lower than the lower surface of the housing 601. In this case, the irradiation distance L indicates a distance, in the up-down direction, between the upper surface of the platen 5 and the lower ends of the shielding walls 607 and 608.
In the embodiment, in the color side lamp 61, the substrate 612 and the plurality of ultraviolet light-emitting diodes 614 may be housed in the housing 611. For example, the lower surface of the substrate 612 may be positioned higher than the lower surface of the housing 611. The white/clear side lamp 62 can be changed in a similar manner to the color side lamp 61. In the modified example and the other modified example also, the lamp 60 can be changed in a similar manner to the color side lamp 61.
In the embodiment, the color side lamp 61 need not necessarily include the housing 611. The white/clear side lamp 62 also need not necessarily include the housing 621. In other words, the substrates 612 and 622 may be exposed in the up-down direction, the left-right direction, and the front-rear direction.
In the embodiment, the white/clear head 52 may be positioned on a front side of the color head 51. The white/clear head 52 may be positioned at a position displaced to the left or to the right with respect to the color head 51, at the front or the rear of the color head 51. In the modified example and the other modified example, the white/clear head 52 may be aligned to the left of the color head 51.
The setting to perform the illumination in the main scanning processing may refer to at least one of the plurality of ultraviolet light-emitting diodes 614 or at least one of the plurality of ultraviolet light-emitting diodes 624 being constantly illuminated or being illuminated at a predetermined timing. The number of the ultraviolet light-emitting diodes 604 may be one, rather than the plurality. The number of the ultraviolet light-emitting diodes 614 may be one, rather than the plurality. The number of the ultraviolet light-emitting diodes 624 may be one, rather than the plurality thereof.
Number | Date | Country | Kind |
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2021-109088 | Jun 2021 | JP | national |
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Entry |
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Non-Final Office Action issued Feb. 8, 2024 to U.S. Appl. No. 17/809,422. |
Number | Date | Country | |
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20230001711 A1 | Jan 2023 | US |