Inkjet printers can be used to print text, pictures, or other graphics by propelling droplets of liquid printing fluid onto a piece of printer paper or other media. Such printers will often include printer cartridges that house multiple printing fluid reservoirs that feed to corresponding cartridge printheads. The reservoirs will often contain different color printing fluids so as to allow the printer to print color graphics. For example, a printer cartridge can include a first reservoir that contains cyan printing fluid, a second reservoir that contains magenta printing fluid, a third reservoir that contains yellow printing fluid, and a fourth reservoir that contains black printing fluid.
The various reservoirs of such a printer cartridge can be pressurized via a priming process through the use of pressurized air provided from an air pump or other pressure source. Printers that can prime, de-prime, and purge air bubbles from the printhead can offer a user distinct advantages. For example, air bubbles trapped in printheads can cause undesired print artifacts. Actively and rapidly removing air bubbles from the printhead by priming the printhead can allow a user to rectify print problems without replacing the printhead.
For a detailed description of various examples, reference will now be made to the accompanying drawings in which:
In the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . ” The term “approximately” as used herein to modify a value is intended to be determined based on the understanding of one of ordinary skill in the art, and can, for example, mean plus or minus 10% of that value.
The following discussion is directed to various examples of the disclosure. Although one or more of these examples may be preferred, the examples disclosed should not be interpreted, or otherwise used, as limiting the scope of the disclosure, including the claims. In addition, the following description has broad application, and the discussion of any example is meant only to be descriptive of that example, and not intended to intimate that the scope of the disclosure, including the claims, is limited to that example.
The term “printer” as used herein can, for example, refer to both standalone printers as well as other machines capability of printing. For example, the term “printer” as used herein can refer to an all-in-one device that provides printing as well as non-printing functionality, such as a combination printer, scanner, and fax machine. One implementation of a suitable printer for use with the system described herein is shown in
As described in further detail below, each priming unit is mechanically coupled to its adjacent priming unit(s) so as to allow a single motive force, such as a rotational force provided by motor unit 22, to adjust each priming unit into either a priming or blocking stage. For example, in some implementations (such as the implementation depicted in
Various implementations of system 10 described herein refer to a printer designed to accommodate four separate printing fluid circuits. The four separate printing fluid circuits can, for example, correspond to circuits for four different colors or types of printing fluid. For example, a first printing fluid circuit can circulate yellow printing fluid, a second printing fluid circuit can circulate cyan printing fluid, a third printing fluid circuit can circulate magenta printing fluid, and a fourth printing fluid circuit can circulate black printing fluid. However, it is appreciated that the same type and color of printing fluid can be provided in separate circuits for redundancy, additional capacity, or other purposes. As but one example, it is anticipated that each circuit can include the same type of black printing fluid. Moreover, it is appreciated that the principles described herein can be applied to printers designed to accommodate fewer than or greater than four printing fluid circuits. For example, in some implementations, air priming system 10 can be used in a printer designed to accommodate only two printing fluid circuits. For example, a first printing fluid circuit can be used to prime a printer fluid tank containing only black printer ink and a second printing fluid circuit can be used to universally prime a multi-color printer fluid tank subdivided into a cyan printer ink tank, a magenta printer ink tank, and a yellow printer ink tank. In such an implementation, air priming system 10 can be adjustable between a first and second priming stage, which can allow one of the printer fluid circuits to be primed while preventing the other printer fluid circuit from being primed.
Chassis 12 of system 10 is used to secure and position one or more components of system 10. For example, in the implementation of system 10 depicted in
As described in further detail below with respect to
Motor unit 22 is used to provide a force to adjust system 10 between its various priming stages. As described in further detail below, motor unit 22 can, for example, include an encoder 35 to identify a rotational state of motor unit 22 corresponding to each priming stage. For example, a rotational position of motor unit 22 in the first priming stage may be offset from the rotational position of motor unit 22 in the second stage by approximately 90 degrees.
Air pump unit 24 includes an air pump 34 connected to various air lines and related connections to provide priming air to each priming unit. In some implementations, air pump 34 can receive feedback from sensors within system 10 so as to regulate a flow rate of air pump 34 based on the feedback. For example, system 10 can include one or more pressure sensors and air pump 34 can be controlled by a controller that speeds up or slows down air pump 34 based on the feedback from the sensors.
The various air lines can, for example, be in the form of air-tight tubing to serve as a conduit for air. The various air lines of system 10 include priming unit lines 36, 38, 40, and 42 for respective priming units 14, 16, 18, and 20. The lines of the priming units are coupled to an air pump line 44 via an air joint 46 to pass priming air from air pump 34 to respective priming units. For example, first priming unit line 36 is coupled to air joint 46 to pass priming air from air pump 34 to first priming unit 14. The various air lines of system 10 can, for example, further include tank priming lines that couple respective priming units (e.g., 14, 16, 18, and 20) to their respective tanks. For example, a first tank priming line couples first priming unit 14 to a first tank to pass priming air from first priming unit 14 to the first tank. For clarity, the various tank priming lines are not illustrated in
Air vent unit 26 can, for example, be used to allow venting of the various air lines of system 10. In some implementations, air vent unit 26 can be coupled to air pump 34 to selectively hold or release air from the air lines connecting air pump 34 to each priming unit. In some implementations, air vent unit 26 can be coupled to air pump 34 through air joint 46. Air vent unit 26 can, for example, include an air vent 48 that can be opened or closed. For example, in some implementations, air vent unit 26 can include a solenoid 50 which can be used to mechanically open or close a path to air vent 48, through which air can be exhausted. Air vent unit 26 can, for example, be designed to remain open until an air priming operation is initiated. In such an implementation, when an air priming operation is initiated, air vent 48 of air vent unit 26 can be closed via solenoid 50 in order to allow pressure to build-up within the various air lines of system 10.
In the implementation depicted in
In some implementations, priming unit 20 can include one or more visual or other elements to assist in identification of a desired printer fluid for use with the specific priming unit. Such an element can, for example, be designed to reduce the likelihood of an operator mistakenly connecting in incorrect air line during factor assembly and servicing. For example, in some implementations, priming unit 20 can include a magenta-colored indicator 49 disposed on top of fixed body 58. Such an indicator can signify that the priming unit should be used with magenta-colored printer fluid. In some implementations, indicator 49 can be in the form of an opening in fixed body 58 that exposes a colored surface beneath fixed body 58 that can be used for priming unit identification.
As depicted for example in
As an example, rotatable body 56 may begin in a first stable priming position shown in
As described above, in some implementations, air priming system 10 can be designed such that it is adjustable between first, second, third, and fourth priming stages which allow one or more printer fluid tanks to be primed while preventing other printer fluid tanks from being primed. For example, in the first priming stage, air flow is allowed through first priming unit 14 to prime a respective first tank while blocking air flow through second, third, and fourth priming units 16, 18, and 20 to prevent priming of the other tanks. In the second priming stage, air flow is allowed through second priming unit 16 to prime a respective second tank while blocking air flow through first, third, and fourth priming units 14, 18, and 20 to prevent priming of the other tanks. In the third priming stage, air flow is allowed through third priming unit 18 to prime a respective third tank while blocking air flow through first, second, and fourth priming units 14, 16, and 20 to prevent priming of the other tanks. In the fourth priming stage, air flow is allowed through fourth priming unit 20 to prime a respective fourth tank while blocking air flow through first, second, and third priming units 14, 16, and 18 to prevent priming of the other tanks. It is appreciated that alternative stages can be used in which multiple priming units allow air flow. As an example, system 10 can be configured such that in a given stage, first, second, and third priming units 14, 16, 18 allow air flow while fourth priming unit 20 blocks air flow. In another example, system 10 can be configured such that in a given stage, all four priming units allow priming air flow. In another example, system 10 can be configured that in a given stage, all four priming units block priming air flow.
In use, printer media 124 is passed through a slot 130 of printer 112 and is then positioned under a printer cartridge 132. Cartridge 132 includes an array of printer fluid tanks 134 and a printhead for ejecting printer fluid onto printer media 124. The printhead can, for example, be fluidly connected to the printer fluid tanks to receive printer fluid from each tank. Cartridge 132 is designed to move side-to-side along direction 144 relative to printer media 124 along a track 136 installed in printer 112. In some implementations, air priming system 10 can be connected to a printhead on a fixed position print bar with a substrate-wide array of nozzles. In some implementations, printer media 124 can, during printing, be moved under the nozzles of a cartridge printhead connected to air priming system 10. For example, in some printers, the cartridge printhead is moved along a track to position itself at a desired width-wise position of the substrate and the substrate is fed into the printer so as to position itself at a desired length-wise position of the printhead. Air priming system 10 is connected to cartridge 132 via four tank priming lines 146, 148, 150, and 152 connected to respective priming units 14, 16, 18, and 20
Cartridge 132 can be designed to print text, pictures, or other graphics 138 onto media 124 by propelling droplets of liquid printing fluid onto media 124. For example, when the printhead is located at the desired width and length location, the printhead can be instructed to propel one or more droplets of printing fluid onto the substrate in order to print graphic 138 onto the substrate. The printhead and/or the substrate can then be moved to another position and the printhead can be instructed to propel additional droplets of printing fluid onto the substrate in order to continue printing the graphic onto the substrate.
Each printhead within cartridge 132 can be designed to print printing fluid from a nozzle onto printer media 124. Each printhead can, for example, be designed to print via a thermal inkjet process. For example, in certain thermal inkjet processes, printing fluid droplets are ejected from the printhead via a pulse of current that is passed through a heater positioned in the printhead. Heat from the heater causes a rapid vaporization of printing fluid in the printhead to form a bubble, which causes a large pressure increase that propels a droplet of printing fluid onto printer media 124. In some implementations, printheads can be designed to print via a piezoelectric inkjet process. In certain piezoelectric inkjet processes, a voltage is applied to a piezoelectric material located in a printing fluid-filled chamber. When a voltage is applied, the piezoelectric material changes shape, which generates a pressure pulse that forces a droplet of printing fluid from the printhead onto printer media 124.
Housing 114 of printer 112 is designed to house various internal parts of printer 112, such as air priming system 10, a feeder module to feed printer media through printer 112 along feed direction 142, a processor for controlling operation of printer 112, a power supply for printer 112, and other internal components of printer 112. In some implementations, housing 114 can be formed from a single piece of material, such as metal or plastic sheeting. In some implementations, housing 114 can be formed by securing multiple panels or other structures to each other. For example, in some implementations, housing 114 is formed by attaching separate front, rear, top, bottom, and side panels. Housing 114 can include various openings, such as openings to allow media trays 118, 120, and 122 to be inserted into housing 114, as well as vents 140 to allow airflow into the interior of printer 112.
In some implementations, each printer fluid tank within the array of printer fluid tanks 134 can, for example, hold supplies of printer fluid, such as printer ink. Suitable printer fluid can be any suitable type of fluid for use in an inkjet printer. The term “inkjet printer,” can, for example, refer to any type of printer that “prints” printer fluid onto printer media 124 using any suitable technique, such as ejecting, spraying, propelling, depositing, or the like. The printheads can be thermal inkjet printhead, piezo electric printhead or the like. The term “printer fluid” can, for example, refer to printer ink as well as suitable non-ink fluids. For example, printer fluid can, for example, include a pre-conditioner, gloss, a curing agent, colored inks, grey ink, black ink, metallic ink, optimizers and the like. Inkjet inks can be water based inks, latex inks or the like. In some implementations, the printer fluid can be in the form of aqueous or solvent printing fluid. Suitable printer fluid can include black, cyan, magenta, yellow, or any other suitable color for using in an inkjet printer.
The various printer fluid tanks can, for example, contain different color printing fluids so as to allow the printer to print color graphics. For example, one printer tank can contain cyan printing fluid, another tank can contain magenta printing fluid, another tank can contain yellow printing fluid, and another tank can contain black printing fluid. The printer fluid tanks can, for example, be in a form suitable for long-term storage, shipment, or other handling. The printer fluid tanks can, for example, be a rigid container with a fixed volume (e.g., a rigid housing), a deformable container (e.g., a deformable bag), or any other suitable container for the printing fluid supply.
Media trays 118, 120, and 122 can be used to store printer media, such as for example printer paper. Each media tray can, for example, be designed to hold the same or a different size media. For example, media tray 118 can be designed to hold standard letter-sized paper, media tray 120 can be designed to hold A4 paper, and media tray 122 can be designed to hold 11×17 paper. It is appreciated that air priming system 10 can be used in printers with only a single media tray or, in some implementations, with no media trays.
Printer 112 can include one or more input devices to send operator inputs to printer 112. For example, as depicted in
Printer 112 can include one or more output devices to provide output information from printer 112 to an operator. For example, as depicted in
In some implementations, display screen 128 and buttons 126 can be combined into a single input/output unit. For example, in some implementations, display screen 128 can be in the form of a single touchscreen that both accepts input and displays output. In some implementations, printer 112 does not include any input/output units and is instead connected to another device or devices for receiving input and sending output. For example, in some implementations, printer 112 can interface with a remote computer over the internet or within an internal network. The remote computer can, for example, receive input from a keyboard or other suitable input device, and output information regarding printer 112 via a monitor or other suitable output device.
Printer media 124 can be in the form of any media onto which printer 112 is designed to print. For example, printer media 124 can be in the form of computer paper, photographic paper, a paper envelope, or similar paper media. Printer media 124 can be a standard rectangular paper size, such as letter, A4 or 11×17. It is appreciated, however, that printer media 124 can in some implementations be in the form of suitable non-rectangular and/or non-paper media, such as clothing, wood, or other suitable materials.
While certain implementations have been shown and described above, various changes in form and details may be made. For example, some features that have been described in relation to one implementation and/or process can be related to other implementations. In other words, processes, features, components, and/or properties described in relation to one implementation can be useful in other implementations. Furthermore, it should be understood that the systems, apparatuses, and methods described herein can include various combinations and/or sub-combinations of the components and/or features of the different implementations described. Thus, features described with reference to one or more implementations can be combined with other implementations described herein.
The choice of materials for the parts described herein can be informed by the requirements of mechanical properties, temperature sensitivity, moldability properties, or any other factor apparent to a person having ordinary skill in the art. For example, one more of the parts (or a portion of one of the parts) can be made from suitable plastics, metals, and/or other suitable materials.
The above discussion is meant to be illustrative of the principles and various embodiments of the present disclosure. Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/065181 | 11/12/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/076848 | 5/19/2016 | WO | A |
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