1. Field of the Invention
The present invention relates to a printing apparatus capable of printing on a plurality of rolls of paper each fed through a different conveyance path. Specifically, the invention relates to a method of detecting information concerning a newly mounted roll of paper even when another roll of paper is being conveyed without suspending the conveyance operation.
2. Description of the Related Art
Some printing apparatuses which performs printing on a continuous sheet wound in a roll-shape (hereinafter, referred to as roll of paper) are designed to mount a plurality of rolls of paper the type and/or size of which are different from each other. In such a printing apparatus, printing of an image is selectively carried out on either one of the rolls of paper. These rolls of paper are fed out through a different conveyance path respectively, and then into a common conveyance path. The printing is carried out on the roll of paper in the common conveyance path. Before carrying out the printing of an image, the printing apparatus has to obtain information concerning type, size or the like of the roll of paper to be printed. Conventionally, there are known as the obtaining methods, a method in which information is input by a user using an inputting means, or a method in which the information is obtained by a sensor provided on a printing apparatus.
For example, Japanese Patent Publication No. 02848062 discloses, in the specification thereof, an arrangement in which, every time a new roll of paper is mounted, the size of the paper is recognized based on both of information input by a user and detection result by a sensor disposed within a common conveyance path for a plurality of rolls of paper.
However, according to the apparatus described in the specification of Japanese Patent Publication No. 02848062, the roll of paper is conveyed into a common conveyance path, and the size of the paper is detected by the sensor disposed on the common conveyance path. Therefore, during printing on one roll of paper or conveying thereof, the size of another roll of paper cannot be detected. That is, when a new roll of paper is mounted during printing on a roll of paper, the information concerning the newly mounted roll of paper cannot be obtained until the printing on the other roll of paper is completed. Since the information of the new roll of paper is obtained after the printing on the proceeding roll of paper has completed, a certain time is required for conveying the new roll of paper and detecting information thereof, and thus the user has to wait for the completion of the conveyance and detection.
The invention has been proposed in order to solve the above-described disadvantage. Therefore, an object of the invention is to provide a printing apparatus which is capable of mounting a plurality of rolls of paper and which is able to obtain, even during printing on one roll of paper or conveying thereof, the information concerning another newly mounted roll of paper.
In a first aspect of the present invention, there is provided a printing apparatus, comprising: a mounting unit configured for mounting a plurality of rolls of paper at a plurality of mounting positions; a plurality of separate conveyance paths each configured to exclusively convey therethrough each of sheets pulled out from the plurality of mounted rolls of paper; a plurality of roll paper information obtaining units each configured to detect the roll paper from each of the mounting positions in the separate conveyance path and thereby to obtain individual roll paper information; a conveyance path merging part at which the separate conveyance paths merge with each other; and a printing unit located downstream of the conveyance path merging part in a conveyance direction and configured to print an image on a sheet selectively pulled out from the plurality of roll of papers, wherein, while the printing unit prints the image on one of the plurality of roll papers, the roll paper information obtaining unit obtains the roll paper information of another one of the plurality of roll papers.
In a second aspect of the present invention, there is provided a method of obtaining roll paper information, comprising: a separate conveyance step of conveying each of sheets pulled out from a plurality of mounted rolls of paper through a dedicated separate conveyance path; a roll paper information obtaining step of obtaining individual roll paper information by detecting the roll paper in the separate conveyance step; and a printing step of printing an image on a sheet selectively pulled out from the plurality of rolls of paper downstream of a conveyance path merging part at which the separate conveyance paths merge with each other in a conveyance direction, wherein, during the printing step on one of the plurality of roll papers, the roll paper information obtaining step is carried out to obtain the roll paper information of another one of the plurality of roll papers.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
An embodiment of the invention will be described below while taking an ink-jet printing apparatus as an example. An ink-jet printing apparatus of the embodiment is a high-speed line printer capable of performing both of single-sided printing and double-sided printing on a continuous sheet which is wound in a roll-shape. It is suitable, for example, for printing a large number of sheets in a print-labo or the like.
The sheet feeder section 1 is a unit that accommodates continuous sheets (printing medium) wound in a roll-shape and feeds out the sheet therefrom. According to the embodiment, the sheet feeder section 1 is arranged to accommodate two rolls R1 and R2 of paper and is configured so as to selectively pull out and feed the sheet. Here, the number of rolls of paper accommodatable in the sheet feeder section 1 is not limited to two, but may be three or more.
The de-curl section 2 is a unit that reduces a curl (warpage) on a sheet fed out from the sheet feeder section 1. The de-curl section 2 is provided with two pinch rollers with respect to a drive roller so as to switch the path of the sheet depending on the direction of a curl on the sheet. The de-curl section 2 is configured to forcibly pull the sheet so that the sheet passes through a curved path between the rollers while being given with a warpage to a direction opposite to the direction of the curl to thereby reduce the curl on the sheet. The positional deviation removal section 3 is a unit that removes a positional deviation (an inclination with respect to the proper proceeding direction) of the sheet fed from the de-curl section 2. The positional deviation removal section 3 is arranged so as to push a reference side edge of the sheet against a guide member to thereby remove the positional deviation of the sheet.
The printing section 4 is a unit that prints images onto the conveyed sheet using a printing head 14. The printing section 4 is provided with a plurality of conveyance rollers for conveying the sheet. The printing head 14 is a line-type ink-jet printing head having a plurality of nozzles which discharges ink in a drop and which is disposed in a vertical direction in
The method of ejecting the ink from the printing head may employ a heating element, a piezo element, a electrostatic element, an MEMS element or the like. Each color ink is supplied to the respective printing heads 14 from ink tanks (not shown) disposed within the apparatus through each ink tube.
The inspection section 5 is a unit that optically detects inspection pattern and/or images printed on the sheet by the printing section 4. The inspection section 5 inspects state of the nozzles on the printing heads 14, the conveyance state of the sheet, the position of images or the like. The cutter section 6 is a unit provided with a mechanical cutter for cutting the printed sheet at a predetermined length. The cutter section 6 is also provided with a plurality of conveyance rollers for conveying the sheet to the next process. The information printing section 7 is a unit that prints printing information such a serial number and/or date on the rear side of the cut sheet. The drying section 8 is a unit that heats the sheet printed by the printing section 4 to dry the imparted ink in a short period of time. The drying section 8 is also provided with conveyance belts and/or conveyance rollers for conveying the sheet to the next process.
The sheet winding section 9 is a unit that, when double-sided printing is carried out, temporarily winds the continuous sheet on which a printing has been made on a first surface (front side). The sheet winding section 9 is provided with a rotating wind-up drum for winding the sheet. The wind-up drum temporarily winds the continuous sheet which has the first surface printed but is not cut yet. After completing the winding of the sheet, the wind-up drum rotates reversely to feed back the sheet therefrom to the de-curl section 2 and then to the printing section 4. In this process, since the sheet is inversed upside down, the printing section 4 carries out printing on the second surface (back surface) which is not provided with printing. The operation of the double-sided printing will be described later in more detail.
The discharge conveyance section 10 is a unit that conveys the sheet, which has been cut by the cutter section 6 and dried by the drying section 8, and sends the sheet to the sorter section 11. The sorter section 11 is a unit that, if necessary, sorts the printed sheets into several groups to discharge the sheets onto different trays in the discharge tray section 12.
The control unit 13 is a unit that controls the printing apparatus entirely. The control unit 13 includes a power supply and a controller 15 equipped with CPUs, memories, and various I/O interfaces. The operation of the printer is controlled according to the instructions sent from the controller 15 or an external device 16 like a host computer or the like which is connected to the controller 15 via an I/O interface.
Basic printing operation of the apparatus will be described below. The printing operation for single-sided printing is different from that for double-sided printing. Respective printing operation will be described.
After completing the above front side printing sequence, the operation is switched to the rear side printing sequence. The wind-up drum in the sheet winding section 9 rotates in a direction opposite to the winding direction (clockwise direction in
In the above-described printing apparatus, the sheet feeder section 1 that has a structure peculiar to the invention will be described in more detail.
Each of the separate conveyance paths D1 and D2 is provided with a sensor S1, S2 for detecting the front end of the sheet and the width thereof at the upstream side of the conveyance path merging part 17 so as to notify the existence of the roll of paper and the width thereof to the control unit.
At the centers of each of the rolls of paper R1 and R2, there is provided a motor M1, M2 for driving the roll of paper and an encoder E1, E2 respectively. The motors M1 and M2 are used mainly to remove a slack from the roll of paper. Each of the encoders E1 and E2 is used for measuring the rotation amount of the rolls of paper R1, R2.
When a printing command is input from the external device 16 and when the command concerns printing on the roll of paper R1, E-CPU 101 on the engine controller 100 causes the respective units to feed out a sheet from the roll of paper R1, to convey the sheet to the printing section 4; and then causes the printing section 4 to start the printing operation (step S601). Specifically, the E-CPU 101 outputs a roll of paper conveyance operation command to the motor controller 120 first. Responding to this, M-CPU 121 controls M-ASIC 122 to drive the motor for rotating the conveyance rollers F1 to convey the sheet from the roll of paper R1 along the conveyance path. On the other hand, the E-CPU 101 controls E-ASIC 102 to read pattern data to be printed in order from a printing command table on E-RAM 103, and transfers the data to the head controller 140. With this operation, the printing head 14 ejects ink and a pattern is printed on the sheet which is fed out and being conveyed from the roll of paper R1.
When the above printing operation is started, at step S602, it is determined if the printing on the roll of paper R1 is completed. When it is determined that the printing has completed, the process proceeds to step S605 and the present processing is terminated. Contrarily, when it is determined that the printing is in progression, the process proceeds to step S603 and it is determined if a new roll of paper R2 is mounted.
At step S603, when it is determined that a new roll of paper is mounted, a predetermined roll paper information obtaining processing is carried out at step S604, and then the process returns to step S602. Contrarily, when it is determined that a new roll of paper is not mounted, the process returns to step S602 immediately. The above process from step S602 to step S604 is carried out during printing operation on the roll of paper R1.
When the processing is started, the E-CPU 101 for the engine controller 100 transmits a information obtaining process command of the roll of paper R2 to the motor controller 120. With this operation, at step S701, slack removal processing is carried out on the roll of paper R2. Specifically, the front end of the roll of paper R2 is held by a front end holding mechanism (not shown). In this state, the M-CPU 120 causes the motor M2 for the roll of paper R2 to rotate in a direction opposite to the conveyance direction under the control of M-ASIC. According to the embodiment, when the roll of paper R2 is completely wound up by the rotation of motor M2, the printing apparatus is adapted so that only the shaft coupled to the motor M2 performs idling, and thus the roll of paper R2 is stopped from rotating. With this operation, signals which are output by the encoder E2 that operates being linked with the roll of paper R2 are also stopped. With this operation, it is detected that slack has been removed. Thus, by previously removing slack from the roll of paper, based on the information measured by the encoder E2, the conveyance amount of the sheet from the roll of paper R2 can be obtained precisely.
Consequently, at step S702, front end positioning and sheet width measurement of the roll of paper R2 are made. Specifically, the M-CPU 121 controls the M-ASIC 122 to drive the motor M2 so that the conveyance roller F2 starts the conveyance of the roll of paper R2. Then, when the sensor S2 disposed within the separate conveyance path D2 detects the front end of the sheet, the conveyance operation is stopped. According to the embodiment, the sensor S2 is capable of detecting the width of the sheet as well as the existence of sheet. The obtained information is provided to the M-ASIC and the M-ASIC stores the information in M-RAM 123.
At step S703, the sheet from the roll of paper R2 is conveyed within the separate conveyance path D2 until the front end of the roll of paper R2 reaches a point short of the conveyance path merging part 17. Specifically, the M-CPU 121 controls the M-ASIC 122 to drive the conveyer motor to rotate the conveyance rollers F2 so that the front end of the sheet is conveyed a predetermined distance from the position of the sensor S2 to the point short of the conveyance path merging part 17. Since this conveyance operation is carried out until the front end of the roll of paper R2 reaches the point short of the conveyance path merging part 17, this operation can be made without giving any influence to the printing operation on the roll of paper R1 or the conveyance operation thereof. During the above conveyance operation, the encoder E2 measures the rotation amount of the roll of paper R2, and the M-CPU 121 stores the information in the M-RAM 123.
At step S704, based on the conveyance amount and the rotation amount stored in the M-RAM 123, the diameter of the roll of paper R2 is calculated. Since the rotation speed of the conveyance roller F2 driven by the conveyer motor is constant, conveyance speed of the sheet fed out from the roll of paper R2 is also constant. On the other hand, since the diameter of the roll of paper R2 becomes smaller as it is fed out, the rotation speed of the roll of paper R2 is increased. That is, the remaining amount of the roll of paper can be estimated based on the rotation amount of the roll of paper in accordance with a certain amount of conveyance.
At step S705, referring to the table previously stored in the M-ROM 124, the remaining amount of the roll of paper R2 is obtained based on the diameter obtained at step S704, and is stored in the M-RAM.
As described above, at step S703 and step S705, when each of the width information and the remaining amount information of the roll of paper R2 is stored in the M-RAM, the roll paper information obtaining process is terminated.
The width information and the remaining amount information stored in the M-RAM may be notified to the user through a information display like LCD or LED provided to the printing apparatus. When printing is carried out on the roll of paper R2, the roll paper information is effectively utilized for controlling the printing operation by the engine controller 100. For example, the width information may be used for adjusting the printing position so that the provided image is positioned at the center as viewed in the width direction of the sheet. Also, the remaining amount information may be used for determining if the provided image data exceeds the remaining amount of the roll of paper. When the image data exceeds the remaining amount of the roll of paper, the printing operation may be stopped or a notice may be given to the user.
(Second Embodiment)
In such structure, for example, when the roll of paper R3 is mounted during an operation of the roll of paper R4, the information of the roll of paper R3 has to be obtained by a roll paper information obtaining process using the separate conveyance path D3 up to the conveyance path merging part 19. However, when the roll of paper R3 is mounted during operation of the roll of paper R2, the roll paper information obtaining process for the roll of paper R3 may be carried out by using a relatively long distance up to the conveyance path merging part 17. In this case, the accuracy of the remaining amount obtaining operation is enhanced by using a longer conveyance path. Therefore, according to the embodiment in which a plurality of conveyance path merging parts is provided as shown in
In the above-described embodiment, an example, in which sheet width and remaining amount are detected as the roll paper information, is given. However, the roll paper information in the invention is not limited to them. For example, a sensor mechanism which determines the paper type like double-sided printing paper or single-sided printing paper, or gloss paper or non gloss paper may be provided. Further, in addition to the above mechanism, a mechanism which measures the thickness of roll of paper may be provided to determine the type of the printing medium. In any case, in the printing apparatus capable of mounting a plurality of rolls of paper, if a mechanism (various types of sensor encoder, etc.) for detecting the information of the respective rolls of paper in the separate conveyance path at the upstream side of the conveyance path merging part is provided, the working of the invention can be obtained. That is, even when conveyance operation of another roll of paper or printing operation on another roll of paper is in progression, the information of a newly mounted roll of paper can be obtained within the separate conveyance path without suspending the conveyance operation of the other roll of paper.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2010-188433, filed Aug. 25, 2010, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2010-188433 | Aug 2010 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4885613 | Kudoh | Dec 1989 | A |
6595463 | Miyazaki | Jul 2003 | B2 |
20090103123 | Ikedo et al. | Apr 2009 | A1 |
Number | Date | Country |
---|---|---|
63154567 | Jun 1988 | JP |
04321364 | Nov 1992 | JP |
08073080 | Mar 1996 | JP |
08175709 | Jul 1996 | JP |
09048544 | Feb 1997 | JP |
2848062 | Jan 1999 | JP |
2001106403 | Apr 2001 | JP |
2002128337 | May 2002 | JP |
2004136514 | May 2004 | JP |
2004168514 | Jun 2004 | JP |
2005111707 | Apr 2005 | JP |
2005119802 | May 2005 | JP |
2005306524 | Nov 2005 | JP |
2006-268430 | Oct 2006 | JP |
Number | Date | Country | |
---|---|---|---|
20120051824 A1 | Mar 2012 | US |