This application claims priority from Japanese Patent Application No. 2015-185810 filed Sep. 18, 2015. The entire content of the priority application is incorporated herein by reference.
The present disclosure relates to a portable printer that performs printing on an image recording medium.
Japanese Patent Application Publication No. 2012-30435 discloses a portable printer for printing an image on an image recording medium such as a sheet. According to the disclosed printer, a platen roller and a thermal line head those provided in a housing perform printing on the sheet fed into the housing from an outside.
That is, the sheet is inserted into an interior of the housing through an opening (insertion opening) formed at an upper portion of the housing, and then introduced into a confronting portion between the platen roller and the thermal line head while being guided by a guide member. The thermal line head generates a printing image on the sheet that is conveyed by the platen roller. In this case, sheet conveyance caused by the platen roller and image formation by the thermal line head are controlled on a basis of a result of sheet detection performed by an optical sensor (sheet detection sensor) provided in the housing. A plurality of ribs are provided on an upper surface of the guide member in order to provide smooth sheet conveyance with reducing frictional resistance which may be generated between the sheet and the guide member.
With the employment of the optical sensor, inaccurate or erroneous sheet detection may occur, if external light is incident on the optical sensor through the opening. Such external light may affect detection by the optical sensor. In order to avoid this problem, a light shielding member may be provided at a position closer to the opening than the optical sensor to the opening. Here, the plurality of ribs provides a concavo-convex profile at the guide member. Therefore, even if a lower end of the light shielding member is in contact with the guide member in an attempt to shut off external light, a minute gap still exists between the upper surface of the guide member and the lower end of the light shielding member due to the concavo-convex profile. Accordingly, still another countermeasure should be provided in order to ensure detection accuracy of the optical sensor, if the portable printer is exposed to intense light, for example, used outdoors.
It is therefore an object of the embodiment to provide a portable printer capable of ensuring detection accuracy of the optical sensor yet facilitating sheet conveyance by the plurality of ribs.
In order to attain the above and other objects, the disclosure provides a printer includes: a casing, a platen roller, a thermal line head, a guide member, an optical sensor, a controller, and a light shielding member. The casing is formed with an opening. The platen roller is provided in the casing and is configured to convey a sheet. The platen roller has an axis extending in an axial direction. The thermal line head is provided in the casing at a position in confrontation with the platen roller to provide a confronting portion between the thermal line head and the platen roller. The guide member is provided in the casing and provides an inlet passage that guides the sheet inserted through the opening toward the confronting portion. The guide member has a surface that faces the inlet passage, and includes: a plurality of ribs, and a flat surface portion. The plurality of ribs protrudes from the surface toward the inlet passage and is spaced away from each other at a predetermined interval in the axial direction. The plurality of ribs is configured to contact the sheet in the inlet passage to guide the sheet. The flat surface portion faces the inlet passage and is positioned at a portion other than the plurality of ribs. The optical sensor is provided in the casing at a position in confrontation with the inlet passage. The optical sensor is configured to optically detect the sheet inserted through the opening and guided by the guide member. The controller is configured to control the platen roller and the thermal line head based on a result of sheet detection by the optical sensor. The light shielding member is provided in the casing and protrudes toward the inlet passage at a position closer to the opening than the optical sensor to the opening. The light shielding member has a protruding end in intimate contact with the flat surface portion.
The particular features and advantages of the disclosure will become apparent from the following description taken in connection with the accompanying drawings, in which:
A printer 1 according to one embodiment will be described while referring to the accompanying drawings.
An outer configuration of the printer 1 will be described with reference to
The printer 1 is adapted to print an image on a sheet S (see
The printer 1 includes a housing 100 (as an example of a casing) having a shape of rectangular parallelepiped constituting a shell or an outer frame and made from a resin. The housing 100 includes a top cover 101 (as an example of a first cover) constituting an upper portion of the outer frame, a lower cover 102 (as an example of a second cover) constituting a lower portion of the outer frame, and a cover member 103 (as an example of an opening/closing cover) pivotally movably supported to a front end portion of an upper surface of the top cover 101. An insertion opening 104 (as an example of an opening) extending in the leftward/rightward direction is formed between the top cover 101 and the cover member 103. In other words, the insertion opening 104 is formed at an upper surface of the housing 100 so that the sheet S can be inserted through the insertion opening 104. Further, a discharge opening 107 extending in the leftward/rightward direction is formed between the cover member 103 and the lower cover 102. In other words, the discharge opening 107 is formed at a front side of the housing 100 so that the printed sheet S can be discharged outside through the discharge opening 107.
An internal configuration of the printer 1 will be described with reference to
A platen roller 111 and a thermal line head 112 are provided in an interior of the housing 100. The platen roller 111 extends in the leftward/rightward direction, and is supported by a pair of side chassis 130L, 130R (
The housing 100 has a rear side formed with an attachment/detachment recess 410 to which one of the battery unit 10 and an installable adapter DA having a shape and dimension the same as those of the battery unit 10 is selectively attachable. Incidentally, in
Fixing structure of the guide member 120 will next be described. In the following description, the frontward/rearward direction, the leftward/rightward direction, and the upward/downward direction are the directions in a state where the guide member 120 and other components are assembled together.
As illustrated in
The drive motor 11 and a gear mechanism 132 are provided at the left side chassis 130L. The gear mechanism 132 includes a plurality of gears and is adapted to transmit driving force of the drive motor 11 to the platen roller shaft 111a of the platen roller 111.
A beam member 140 is spanned between upper portions of the side chassis 130L and 130R, and is fixed thereto by threads. The guide member 120 is prepared separately from the top cover 101, the lower cover 102 and the cover member 103 those constituting the housing 100. The guide member 120 is fixed to the beam member 140 so that the guide member 120 is supported to the side chassis 130L, 130R. Incidentally, the beam member 140, the main chassis 150 and the side chassis 130L, 130R are examples of a frame.
In the above-described embodiment, the housing 100 and its internal components and structure are examples of a printer body. That is a portion other than the battery unit 10 or the installable adapter DA is the example of the printer body, and a combination of the printer body and one of the battery unit 10 and the installable adapter DA is an example of a printer.
Next a control system in the printer 1 will be described with reference to
The printer 1 includes a CPU 12 (as an example of a controller). A ROM 14 and an SDRAM 13 are connected to the CPU 12. The CPU 12 is adapted to perform signal processing in accordance with a program stored in the ROM 14 using temporary storage function of the SDRAM 13 in order to entirely control the printer 1.
The CPU 12 is electrically connected to the battery unit 10 in response to the attachment of the battery unit 10. Further, the CPU 12 is also connected to a power circuit 15 adapted to perform ON/OFF processing, a motor driver circuit 16 adapted to control the drive motor 11 that drives the platen roller 111, and a thermal line head control circuit 17 adapted to control the thermal line head 112. Incidentally, as illustrated in
A feed key 40 for sheet feed operation and a power source key 30 for ON/OFF operation to the power supply are provided at the housing 100, and these keys are connected to the CPU 12. The CPU 12 will execute processing in accordance with pressing operation of one of the keys. That is, when the feed key 40 is depressed, the CPU 12 outputs control signal to the motor driver circuit 16 to energize the drive motor 11 to rotate the platen roller 111 in order to feed the sheet S by a predetermined length. When the power source key 30 is depressed while the printer 1 is rendered OFF, the CPU 12 outputs control signal to the power circuit 15 to perform power ON operation. When the power source key 30 is depressed while the printer 1 is rendered ON, the CPU 12 outputs control signal to the power circuit 15 to perform power OFF operation.
The CPU 12 is also connected to a USB interface driver circuit 21, a wireless communication portion 22, and an infrared communication portion 23. A USB terminal 24 (
For printing operation with the above-described structure, an operator (user) inputs print data for printing the sheet S using the external device 2 such as the personal computer and the cellular telephone, and performs input operation for instructing initiation of printing. Thus, print data is transmitted from the external device 2 to the printer 1 through the USB cable (or through wireless communication or infrared communication), and printing operation based on the print data will be performed in the printer 1.
One of the features of the depicted embodiment resides in installation of the installable adapter DA to the attachment/detachment recess 410 instead of the battery unit 10 when power supply from the external power supply device is desired. With this structure, the printer 1 can be easily attached to an object DB such as an in-car fixed plate and a dashboard. The installation of the installable adapter DA will be described below in detail.
As illustrated in
A slide hook 400 is provided at each end portion of the lower cover 102 in the leftward/rightward direction to engage the battery unit 10 or the installable adapter DA attached to the attachment/detachment recess 410. Each slide hook 400 has a base portion provided with a spring. For the attachment of the battery unit 10 (or the installable adapter DA) to the attachment/detachment recess 410, the battery unit 10 (or the installable adapter DA) is pushed into the attachment/detachment recess 410, so that the slide hooks 400 are slidingly moved away from each other in the leftward/rightward direction against biasing force of the springs. The slide hooks 400 are then slidably moved toward each other to provide an engagement state when the battery unit 10 (or the installable adapter DA) is completely installed into the attachment/detachment recess 410. On the other hand, the engagement is released by slidingly moving the slide hooks 400 in the direction away from each other. Thus, takeoff the battery unit 10 (or the installable adapter DA) from the attachment/detachment recess 410 can be realized.
As illustrated in
The installable adapter DA has an outer shape approximately the same as that of the battery unit 10. As illustrated in
As illustrated in
Further, as illustrated in
A second feature of the embodiment resides in light shielding against an optical sensor 18.
As described with reference to
The optical sensor 18 is provided at an internal portion of the housing 100 facing the inlet passage RT. More specifically, the optical sensor 18 is provided at a lower surface of the cover member 103. The optical sensor 18 is configured to optically detect the sheet S guided by the guide member 120. A conventional reflection type sensor or a transmission type sensor is available as the optical sensor 18 for detecting existence or non-existence of the sheet S or a mark formed on the sheet S. In accordance with the control by the CPU 12 based on the detection result by the optical sensor 18, sheet conveyance by the platen roller 111 and the printing by the thermal line head 112 are performed. Incidentally, the optical sensor 18 can be provided at the guide member 120.
As illustrated in
As illustrated in
Here, the plurality of ribs 120C provides concavity and convexity at the surface of the guide member 120 exposing to the inlet passage RT, that is, on the upper surface of the guide member 120. As a result, in a case where the light shielding member 19 protruding toward the inlet passage RT is in contact with the upper surface of the guide member 120, a minute gap is provided at a position between a tip end of the light shielding member 19 (lower end of the light shielding member 19) and the upper surface of the guide member 120. Accordingly, if such a printer is used outdoors under exposure to intense outside light, a countermeasure is necessary to ensure detection accuracy of the optical sensor 18 against external light.
To this effect, according to the present embodiment, as illustrated in
More specifically, as illustrated in
As illustrated in
As illustrated in
Still another feature of the embodiment resides in guide rib portions for guiding widthwise edges of the sheet S, the widthwise edges extending in the sheet conveying direction.
As illustrated in
A guide rib portion 170 protruding toward the inlet passage RT (protruding upward) is provided at each end of the guide region GR in the leftward/rightward direction. Incidentally,
Each guide rib portion 170 has an inner surface 170B confronting with each other in the leftward/rightward direction. As illustrated in
Each guide rib portion 170 has a protruding length (height) H1 greater than protruding length (height) H2 of the ribs 120C. Further, the guide rib portions 170 are sloped downward toward the front of the housing 100. Further, as illustrated in
The guide rib portions 170, 170 are spaced away from each other by the length (width) equal to the length L1 of the guide region GR in the leftward/rightward direction, and the length L1 is in conformance with a width of the sheet S which is typically used. The width of this sheet will be referred to as “typical width”. In the depicted embodiment, the typical width is a width of an A4 size sheet S1. Thus, a distance between the inner surfaces 170B of the guide rib portions 170 is approximately equal to a dimension of a short side of the A4 size sheet S1. In case the A4 size sheet S1 is to be used, the user allows each widthwise edge of the A4 size sheet S1 to be abutted on each guide rib portion 170. Thus, the A4 size sheet S1 can be smoothly set to a correct position in the inlet passage RT.
As illustrated in
Further, the two recesses 103A provide the benefits as follows.
That is, as described above, for printing operation, the sheet S inserted through the insertion opening 104 by a user is conveyed by the platen roller 111 while being guided by the guide member 120, and then printing is performed by the thermal line head 112 on the sheet S.
In this case, if sheet jamming occurs, the user moves the cover member 103 from its closed position illustrated in
Here, if the recesses 103A were not formed on the cover member 103, mechanical interference may occur between the cover member 103 and the protruding guide rib portions 170 during opening movement of the cover member 103. These recesses 103A are formed to avoid such mechanical interference. As illustrated in
Incidentally, in the above-described embodiment, the guide rib portion 170 is provided at each end in the leftward/rightward direction of the guide region GR, and the recess 103A is positioned to face each guide rib portion 170 at each end of the insertion opening 104. However, one of the left and right guide rib portions 170 can be dispensed with, and corresponding one of the recesses 103A can also be dispensed with as long as the sheet S can be accurately conveyed along the single guide rib portion 170.
As described above, the printer 1 is battery powered. That is, the platen roller 111 and the thermal line head 112 those provided in the housing 100 are driven by electric power supplied from the battery unit 10 for performing printing on the sheet S. In this case, the battery unit 10 can be attached to and detached from the attachment/detachment recess 410 of the housing 100.
On the other hand, the printer 1 can be attached to a suitable object DB by using the installable adapter DA prepared separately. The installable adapter DA has the outer shape approximately the same as that of the battery unit 10. For attaching the printer 1 to the object DB, the battery unit 10 is detached from the attachment/detachment recess 410, and instead, the installable adapter DA is attached to the attachment/detachment recess 410. In this case, the printer 1 can be easily attached to the object DB, since the installable adapter DA is provided with the pair of attachment portions 500 for attaching the printer 1 to the object DB.
In this way, the printer 1 can be easily attached to the object DB with making use of the battery accommodation space by attaching the installable adapter DA to the printer body after detaching the battery unit 10 from the printer body. This arrangement enhances user's convenience.
Further, according to the depicted embodiment, the attachment surface of the housing 100 relative to the object DB and the attachment surface 360 of the installable adapter DA relative to the object DB are substantially flush with each other. With this structure, an entire attachment surface of the printer 1 provided with the installable adapter DA is substantially flat, thereby enhancing stability in the attachment to the object DB.
Further, according to the depicted embodiment, the second connector 320B of the attachment/detachment recess 410 is accommodated in the connector accommodating portion 310 of the installable adapter DA upon attachment of the installable adapter DA to the attachment/detachment recess 410. With this structure, the second connector 320B which is not used in case of the attachment of the installable adapter DA but is only used for the connection to the battery unit 10 can be positively protected by the connector accommodating portion 310 of the installable adapter DA.
Further, according to the depicted embodiment, the attachment surface 360 of the installable adapter DA is formed with the pair of insertion holes 330, and the attachment/detachment recess 410 is formed with the pair of fastening portions 350 for fixing the fixing bolts 340. In the attachment of the installable adapter DA to the attachment/detachment recess 410, after inserting the fixing bolts 340 into the insertion holes 330 of the installable adapter DA, the fixing bolts 340 are fastened to the fastening portions 350 of the attachment/detachment recess 410 for fixing. Because of fixing with the bolts, the printer 1 in its entirety can provide an increased rigidity.
Further, according to the depicted embodiment, the flat surface portion 120B is provided on the surface of the guide member 120 facing the inlet passage RT at a position other than the plurality of ribs 120C, and the protruding end portion of the light shielding member 19 is in abutment with the flat surface portion 120B. With this structure, no surface irregularity or concavity and convexity exists at the contacting portion to thus ensure intimate contact of the light shielding member 19 with the opponent member, i.e., the flat surface portion 120B. Consequently, external light entry can be completely blocked by the light shielding member 19 in spite of the provision of the plurality of ribs 120C, thereby ensuring detection accuracy of the optical sensor 18 while realizing smooth sheet transfer by the plurality of ribs 120C.
Further, according to the depicted embodiment, the protruding end faces (upper surface) of the plurality of ribs 120C are substantially flush with the flat surface portion 120B. With this structure, the sheet S conveyed along the guide ribs 120C can be smoothly moved onto the flat surface portion 120B, and smooth sheet conveyance can be performed.
Further, according to the depicted embodiment, the recessed portion 120A is positioned in confrontation with the optical sensor 18, and the upper surface of the guide member 120 facing the inlet passage RT is positioned closer to the insertion opening 104 than the recessed portion 120A to the insertion opening 104. With this structure, a space provided by the recessed portion 120A is provided at a position opposite to the optical sensor 18 with respect to the sheet S. In other words, floating state of the sheet S can be provided by the recessed portion 120A. Thus, detection accuracy can further be improved.
Further, according to the depicted embodiment, the ribs 120C in the region “A” illustrated in
Further, according to the depicted embodiment, the thickness or width “t2” of each rib 120C is approximately equal to the interval length “w” between neighboring ribs. With this structure, a multiple numbers of the ribs 120C can be densely arrayed with a small interval as illustrated in
Further, according to the depicted embodiment, the guide rib portions 170 and the guide region GR are provided at the surface of the plurality of ribs 120C, and the surface is in confrontation with the inlet passage RT. The guide region GR is in contact with the lower surface of the sheet S that has been introduced through the insertion opening 104 and is moving toward the confronting portion P for guiding the sheet S. The guide rib portions 170 are provided so as to define the length of the guide region GR in the leftward/rightward direction, and face the insertion opening 104. With this structure, widthwise edges of the sheet S are in abutment with the guide rib portion 170 after insertion of the sheet S through the insertion opening 104 so as to direct a leading end of the sheet to the confronting portion P. In other words, the sheet S can be easily and smoothly positioned at an accurate position on the inlet passage RT.
Here, the pair of recesses 103A is formed in the end portion of the cover member 103, the end portion being closer to the insertion opening 104, and facing the guide rib portions 170. With this structure, if the cover member 103 is opened for removing a jammed sheet, each protruding guide rib portion 170 can be entered into each recess 103A, avoiding mechanical interference between the guide rib portions 170 and the cover member 103, thereby ensuring smooth opening and closing operation of the cover member 103.
Consequently, according to the depicted embodiment, the sheet S can be easily and accurately set to the printer 1, and the cover member 103 can be smoothly opened and closed.
Further, according to the depicted embodiment, the pair of guide rib portions 170 is provided at widthwise edges of the guide region GR. The pair of guide rib portions 170 is spaced away from each other by the distance approximately equal to the short side length of the A4 size sheet S1. With this structure, positioning of the typically used A4 size sheet S1 can be facilitated, and the A4 size sheet S1 can be easily set to the inlet passage RT by abutting widthwise edges of the sheet to the pair of guide rib portions 170. If the sheet having the width greater than that of the A4 size sheet S1 is to be printed, for example, if the letter size sheet S2 is to be printed, the pair of recesses 103A is utilized for facilitating setting of such sheet to the inlet passage RT and for directing the widthwise end portions of the sheet to be positioned onto the two guide rib portions 170.
Further, according to the depicted embodiment, each guide rib portion 170 has the inner surface 170B extending in the protruding direction and defining the boundary of the guide region GR. With this structure, widthwise edges of the sheet S, particularly the A4 size sheet S1 are guided by the inner surfaces 170B. This ensures straight-running stability of the sheet S avoiding diagonal movement of the sheet.
Further, according to the depicted embodiment, each guide rib portion 170 has the rounded top end portion 170A. With this structure, in case of the employment of the sheet having the width greater than that of the typically used sheet (A4 size sheet), such large sheet can easily be directed onto the guide rib portions 170, and can be easily and accurately set to a predetermined position.
Further, according to the depicted embodiment, each guide rib portion 170 can be entered into each recess 103A in the open state of the cover member 103. With this structure, mechanical interference between the guide rib portions 170 and the cover member 103 can be eliminated in the opening operation of the cover member 103.
Further, according to the depicted embodiment, the guide region GR includes the plurality of ribs 120C, and each rib 120C has a protruding length smaller than that of the guide rib portions 170. With this structure, frictional resistance between the guide region GR and the sheet S can be reduced, thereby enhancing conveying performance.
Further, according to the depicted embodiment, the uppermost end faces of the guide rib portions 170 and the guide member 120 are approximately flush with the upper surfaces of the top cover 101 and the cover member 103. With this structure, the guide rib portions 170 and the ribs 120C do not protrude outward from a profile of the printer 1. This improves an outer appearance of the printer 1 and seatability of the printer 1.
Further, according to the depicted embodiment, the height difference ΔH between the height of the guide rib portions 170 and the height of the plurality of ribs 120C is gradually reduced toward sheet conveying direction, so that the difference provides a generally wedge shape. With this structure, the upstream portion of each guide rib portion 170 in the sheet conveying direction provides a greater ΔH providing greater sheet guide effect, and the downstream portion of each guide rib portion 170 in the sheet conveying direction provides a smaller ΔH providing a smooth sheet movement when moving past the guide rib portion 170.
Further, according to the depicted embodiment, each guide rib portion 170 is sloped downward toward front side of the printer 1, whereas each recess 103A has the sloped surface 103Aa sloping downward toward rear side of the printer 1. That is, the sloping direction of the sloped surface 103Aa is opposite to the sloping direction of the guide rib portion 170. With this structure, as illustrated in
Incidentally, arrows shown in
While the description has been made in detail with reference to specific embodiment(s) thereof, it would be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the above described embodiment(s).
Number | Date | Country | Kind |
---|---|---|---|
2015-185810 | Sep 2015 | JP | national |