Printer including unit for detecting color registration error and method of detecting color registration error

Abstract

A printing apparatus and method of detecting a color registration error are provided. A detecting unit detects registration marks comprising a plurality of toner marks. The registration marks are formed on a transfer medium to detect color registration errors of color images. Each toner mark of the registration marks includes a first component inclined with respect to a main scanning direction and a sub-scanning direction, a second component spaced apart from the first component in the sub-scanning direction, and inclined with respect to the first component, and a third component parallel to one of the first component and the second component.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other exemplary objects, features and advantages of certain exemplary embodiments of the present invention will be more apparent from the following description taken in conjunction with the accompanying drawings in which:

FIG. 1 is a block diagram of a single-path printing apparatus according to an exemplary embodiment of the present invention;

FIG. 2 is a block diagram of a single-path printing apparatus according to another exemplary embodiment of the present invention;

FIG. 3 is a block diagram of a multi-path printing apparatus according to an exemplary embodiment of the present invention;

FIG. 4 is a diagram of a sensor and registration marks included in a printing apparatus according to an exemplary embodiment of the present invention;

FIG. 5 is a block diagram of a color registration error detecting unit according to an exemplary embodiment of the present invention;

FIG. 6 is a diagram illustrating a principle of calculating color registration errors of registration marks according to an exemplary embodiment of the present invention;

FIG. 7 is a diagram illustrating processes of detecting an error in a main-scanning direction according to an exemplary embodiment of the present invention;

FIG. 8 is a diagram illustrating an influence of variations in velocities of the photosensitive drum and a transfer belt on a color registration error in a main-scanning direction according to an exemplary embodiment of the present invention;

FIG. 9 is a diagram illustrating a principle of calculating a color registration error in a main-scanning direction in consideration of a variance of the velocities of a photosensitive drum and a transfer belt according to an exemplary embodiment of the present invention; and

FIGS. 10 through 13 are diagrams of modified examples of registration marks according to exemplary embodiments of the present invention.

Claims

1. A printing apparatus comprising: at least one electrostatic latent image forming unit for forming electrostatic latent images on a photosensitive medium;a plurality of developing units for developing the electrostatic latent images to form a plurality of toner images;a transfer medium, onto which the plurality of toner images are transferred; anda color registration error detecting unit for detecting registration marks comprising a plurality of toner marks and formed on the transfer medium to detect color registration errors of color images,wherein each toner mark of the registration mark comprises: a first component inclined with respect to a main scanning direction and a sub-scanning direction;a second component spaced apart from the first component in the sub-scanning direction, and inclined with respect to the first component; anda third component parallel to at least one of the first component and the second component.

2. The printing apparatus of claim 1, wherein the registration mark comprises a first registration mark and a second registration mark spaced a distance apart from each other in the main scanning direction.

3. A method of detecting a color registration error of a printing apparatus, which comprises at least one electrostatic latent image forming unit for forming electrostatic latent images on a photosensitive medium; a plurality of developing units for developing the electrostatic latent images to form a plurality of toner images; and a transfer medium, onto which the plurality of toner images are transferred, the method comprising: forming a first registration mark comprising a plurality of toner marks;detecting a first, second, and third component of a plurality of toner marks using a sensor facing the transfer medium;compensating for detection time differences of the first and second components in the plurality of toner marks by removing a detection error generated due to a variance in velocity of the photosensitive medium and the transfer medium from the detection time differences of the first and second components in the plurality of toner marks; andcalculating color registration errors of the plurality of toner images in the main scanning direction using the compensated detection time differences of the first and second components of the plurality of toner marks.

4. The method of claim 3, wherein the compensating of the detection time differences between the first and second components comprises: defining a ratio between the larger one of the detection time difference of the first and third components and the detection time difference of the second and third components, and a reference value as a compensation ratio; andsetting a value as the compensated detection time differences of the first and second components of the plurality of toner marks.

5. The method of claim 4, wherein the larger one of the detection time differences of the first and third components and of the second and third components in at least one of the plurality of toner marks is set as the reference value.

6. The method of claim 4, wherein a designated value of the larger one of the detection time differences of the first and third components and of the second and third components of the plurality of toner marks is set as the reference value.

7. The method of claim 3, further comprising: forming a second registration mark comprising a plurality of toner marks spaced a distance apart from the first registration mark in the main scanning direction;compensating for the detection time differences of the first and second components in the plurality of toner marks of the second registration mark; andcalculating a printing width error from the compensated detection time differences of the first and second components in the first and second registration marks.

8. The method of claim 3, wherein each toner mark comprises: a first component inclined with respect to a main scanning direction and a sub-scanning direction;a second component spaced apart from the first component in the sub-scanning direction, and inclined with respect to the first component; anda third component parallel to one of the first component and the second component, on the transfer medium that moves in the sub-scanning direction.

9. The method of claim 3, wherein detection time differences are compensated for based on the fact that ratios between the detection time difference between the first and second components, the detection time difference between the first and third components, and the detection time difference between the second and third components are not affected by the variance in velocity of the photosensitive medium and the transfer medium.

10. The method of claim 3, wherein the differences between the times of detecting the first and second components of second through fourth toner marks Y, M, and C based on a first toner mark K in a first registration mark may be compensated for by using a proportional relation as follows: txs1=D1a txs2=D2a(D1a+D1b)/(D2a+D2b)txs3=D3a(D1a+D1b)/(D3a+D3b).txs4=D4a(D1a+D1b)/(D4a+D4b)

11. The method of claim 3, wherein errors in a sub-scanning direction Y which are based on a first toner mark K of the first registration mark may be calculated as follows: Error of second toner mark (Y) in sub-scanning direction Y={(Ty2−tys12)+(Ty2−tye12)}/2Error of third toner mark (M) in sub-scanning direction Y={(Ty3−tys13)+(Ty2−tye13)}/2Error of fourth toner mark (C) in sub-scanning direction Y={(Ty4−tys14)+(Ty2−tye14)}/2.

12. The method of claim 3, wherein errors in a main scanning direction X may be calculated as follows: Printing width error of second toner mark Y=(txs1−txe1)−(txs2−txe2)Printing width error of third toner mark M=(txs1−txe1)−(txs3−txe3)Printing width error of fourth toner mark C=(txs1−txe1)−(txs4−txe4).

13. The method of claim 4, wherein the set value is obtained by multiplying the detection time differences of the first and second components of the plurality of toner marks by the compensation ratio.