A printer may draw print media from a print media storage tray so as to feed the print media toward a printing assembly for the deposition of images, words, graphics, etc. (collectively referred to herein as “images”) thereon. In some instances, a roller known as a “pick tire” may initially engage with the print media in order to draw the print media from the print media storage tray.
Various examples will be described below referring to the following figures:
A printer may utilize a pick tire to engage with and therefore draw print media from a print media storage tray so that the printing of images on the print media may be performed. During operations, the pick tire may collect dust, debris, printing agent (e.g., toner, liquid printing agent, etc.) (collectively referred to herein as “debris”) thereon, such that a coefficient of friction for the pick tire may be reduced. As a result of the accumulated debris, the contact friction between the pick tire and the print media may be reduced so that an ability of the pick tire to move print media out of the print media storage tray is diminished. In addition, depending on the type of the debris deposited on the pick tire, it is possible that streaks, lines or other undesirable marks may be deposited onto the print media by the pick tire during a printing operation.
Accordingly, examples disclosed herein include systems and related methods for cleaning a pick tire. In some examples, the systems and methods may determine a pick tire condition parameter, and then, based on the pick tire condition parameter, initiate a cleaning operation whereby the pick tire is intentionally rotated along a surface of the print media so as to remove debris from the pick tire. Thus, through use of the examples disclosed herein, a pick tire may be regularly cleaned so as to maintain an acceptable coefficient of friction for the pick tire, and to avoid un-controlled marking (e.g., with debris from the pick tire) of the print media during printing operations.
Referring now to
The print media storage tray 20 (or more simply “storage tray 20”) may hold a stack 22 of print media 23 therein. In some examples, the print media 23 may comprise pieces of paper that are laid on top of one another within storage tray 20 to form stack 22.
Printing assembly 30 includes any suitable collections of components that are to deposit printing agent 32 onto print media 23 so as to form images thereon. In some instances, the printing agent 32 may comprise a liquid printing agent (e.g., ink). Thus, in some examples, printer 10 may comprise a so-called “ink-jet” printer. In some examples, printing agent 32 may comprise a non-liquid printing agent (e.g., toner). Thus, in some examples, printer 10 may comprise a so-called “laser-jet printer.” Still other examples of printing agent are contemplated beyond those specific examples listed herein, so that no desire to limit the disclosed examples to certain types or classes of printers should be interpreted from this description.
Referring still to
As shown in
During a printing operation, pick tire 50 may engage with print media 23 within stack 22 and advance print media 23 toward second rollers 60, 62. The print media 23 is then pinched between the second rollers 60, 62 so that as second rollers 60, 62 rotate, the print media 23 is advanced further along print media path 24 toward printing assembly 30.
Referring still to
During operations, controller 70 may assess a pick tire condition (e.g., such as whether the pick tire 50 is wholly or partially covered with debris) and may initiate and perform a pick tire cleaning operation based on the pick tire condition. As used herein, a pick tire condition generally refers to how much debris is accumulated on the pick tire (e.g., pick tire 50). In particular, in some examples, controller 70 may determine a pick tire condition parameter (or a plurality of pick tire condition parameters) for determining whether a pick tire cleaning operation is warranted. As used herein, a “pick tire condition parameter” refers to any value, variable, item, determination, etc. that may provide an indication of the pick tire condition. Thus, a pick tire condition parameter may provide an indication that debris has built up on the pick tire 50 so that the ability of pick tire 50 to move print media 23 from storage tray 20 toward second rollers 60, 62 and print media path 24 is unacceptably diminished. In the following description, a number of example pick tire condition parameters are described that may be determined and utilized by the controller 70 during operations to inform whether a pick tire cleaning operation (described in more detail below) is warranted, and/or to determine a feature or features of a pick tire cleaning operation.
In some examples, a pick tire condition parameter may comprise a number of print jobs or page picks of print media that have been performed since a previous pick tire cleaning operation or other event (e.g., such as an initial start-up of the printer 10). As used herein, the term “print job” refers to the operation of a printer (e.g., printer 10) to print images on print media (e.g., as requested by a user). A single print job may comprise printing images on a single piece of print media 23 or a plurality of pieces of print media 23 (e.g., such as when printing a multiple page document). In addition, as used herein, the term “page pick” may refer to the sequence of events whereby a pick tire (e.g., pick tire 50) engages with a piece of print media (e.g., print media 23) and advances that print media out of a print media storage tray (e.g., storage tray 20). Thus, within a single print job, a pick tire may perform one page pick (e.g., when a single piece of print media 23 is being printed on for the print job) or may perform a plurality of page picks (e.g., when multiple pieces of print media 23 are being printed on for the print job).
Accordingly, in some examples controller 70 may keep count of how many print jobs and/or page picks have been performed since the last pick tire cleaning operation or another event (e.g., such as or since an initial start-up of printer 10), and once a predetermined number of print jobs and/or page picks has been completed, controller 70 may initiate a pick tire cleaning operation (or issue a command to perform a pick tire cleaning operation at a later time).
Without being limited to this or any other theory, it may be assumed that the pick tire 50 may accumulate debris at an average rate over a period of use. Thus, one may estimate the average number of print jobs or page picks that may be performed before the pick tire accumulates an unacceptable amount of debris. Various assumptions may be made in order to estimate the print job or page pick thresholds that may be aimed at achieving a desired level of cleanliness of the pick tire 50 during operations.
In some examples, a pick tire condition parameter may comprise a value of torque that is experienced by the pick tire 50 during a printing operation (e.g., such as during a page pick). For instance, as previously described, pick tire 50 may engage with print media 23 while rotating so as to move or advance print media 23 out of storage tray 20, toward second rollers 60, 62. Thus, frictional forces between the pick tire 50 and print media 23 may result in a torque transferred from the print media 23 to the pick tire 50 during these operations. As a result, during operations, one may expect to see a minimum amount of torque transferred to the pick tire 50 (or shaft or motor coupled thereto) during a page pick that corresponds with a normal or expected movement of print media 23. As debris is accumulated along the pick tire 50, and a frictional force between the pick tire 50 and print media 23 is reduced, pick tire 50 may begin to slide along the print media 23 so that the torque transferred to the pick tire 50 is reduced.
Accordingly, in some examples, controller 70 may be coupled to a torque sensor 52 (e.g., strain gauge, etc.) that detects, measured, estimates, etc. a torque (or value indicative thereof) experienced by the pick tire 50 (or shaft, motor, etc. coupled thereto) during operations. If the detected value of torque falls below a predetermined threshold, then controller 70 may determine that pick tire 50 has accumulated an unacceptable amount of debris such that a pick tire cleaning operation is warranted. Thus, controller 70 may initiate a pick tire cleaning operation (or issue a command to perform a pick tire cleaning operation at a later time).
In some examples, controller 70 may measure or detect the torque experienced by pick tire 50 without a torque sensor. For instance, in some examples, controller 70 may monitor the electrical signal (or some characteristic feature thereof, such as, for instance, voltage, current, etc.) supplied to a motor that is driving rotation of the pick tire 50 at a desired rotational speed during operations. The characteristics of the electrical signal to achieve or maintain the desired rotational speed of the pick tire 50 (e.g., again current, voltage, etc.) may provide an indication of the torque experienced by the pick tire 50 during operations. Therefore, in some examples, the value of torque (or a value or values that are indicative thereof) may serve as a pick tire condition parameter.
In some examples, a pick tire condition parameter may comprise a value or measurement representing the advancement of print media 23 along the print media path 24. For instance, without being limited to this or any other theory, during a printing operation, one may presume that each revolution (or partial revolution) of pick tire 50 may result in a corresponding distance of travel for the print media 23 (e.g., toward the second rollers 60, 62) along the print media path 24. If the frictional forces between the pick tire 50 and print media 23 have been sufficiently diminished (e.g., due to the accumulation of debris on the pick tire 50), then slippage may occur as described above, so that a given movement or rotation of the pick tire 50 may result in a less-than-expected movement of the print media 23 along print media path 24. Thus, in some examples, controller 70 may be coupled to a sensor or sensors for sensing a presence of print media 23 with the printer 10 at a particular location along print media path 24. In particular, in some examples, controller 70 may be coupled to a pair of sensors 54, 56 for detecting a presence of print media 23 at a location along the print media path 24, between the pick tire 50 and second rollers 60, 62. By comparing the current position of print media 23 (e.g., via sensors 54, 56) within printer 10 against the known or measured revolutions or movements of pick tire 50, controller 70 may then determine whether a pick tire cleaning operation is warranted.
In some examples, sensor 54 and/or sensor 56 may comprise an optical or light sensor. Specifically, in some examples, sensor 54 may comprise a light transmitter that is to generate light beam 55 and direct it toward sensor 56 which may comprise a receiver. During operations, as print media 23 is moved between the sensors 54, 56, the light beam 55 is effectively blocked from reaching sensor 56.
In some examples, sensor 54 may comprise a transceiver and sensor 56 may be replaced with a reflective surface, such that sensor 54 is to generate and emit the light beam 55 that is then reflected off of the reflective surface (not shown) disposed in place of sensor 56 so as to be received by the sensor 54. In these examples, the movement of print media 23 between sensor 54 and the reflective surface (not shown) may again prevent the light beam 55 from being reflected back and received by sensor 54.
While not specifically shown, the sensor 54 and/or sensor 56 may be coupled to controller 70 so that output signals produced by sensor 54 and/or sensor 56 may be communicated to controller 70 during operations. The coupling between the sensors 54, 56 and controller 70 is not specifically shown in
Still other examples of pick tire condition parameters may be utilized by controller 70 in various implementations so as to determine when to perform a pick tire cleaning operation. In some examples, a combination of pick tire condition parameters may be utilized by the controller 70 to determine when to perform a pick tire cleaning operation. In some examples, a pick tire condition parameter (or combination thereof) may be used by controller 70 to determine a feature (or plurality of features) of the pick tire cleaning operation as described in more detail below.
In some examples, the controller 70 may monitor the pick tire condition parameter (or a combination of pick tire condition parameters) during printing operations, If the pick tire condition parameter (or combination of pick tire condition parameters) crosses or passes a predetermined threshold, controller 70 may then determine that a pick tire cleaning operation is warranted. The threshold of the pick tire condition parameter (or plurality of pick tire condition parameters) may be defined so as to maintain an amount of debris accumulated on the pick tire 50 below some predetermined value, to maintain a desired frictional force between the pick tire 50 and print media 23, etc. Thus, the particular value of the threshold may vary depending on the particular pick tire condition being considered, as well as the design and arrangement of the pick tire 50, print media 23, and other components of printer 10.
Referring still to
In some examples, the pick tire 50 may be rotated in the same direction during both a pick tire cleaning operation and when advancing print media 23 from the storage tray 20. As a result, in some examples, the distance between the pick tire 50 and second rollers 60, 62 along the print media path 24 may be chosen so as to achieve a sufficient stiffness of the print media 23 between pick tire 50 and second rollers 60, 62 for preventing buckling of the print media 23 (e.g., between the pick tire 50 and second rollers 60, 62) during the pick tire cleaning operation. Without being limited to this or any other theory, rotating the pick tire 50 in the same directions during both a pick tire cleaning operation and print media advancement may allow for a relatively simple drive assembly (e.g., motors, gears, shafts, etc.) for rotating the pick tire 50 in one direction.
Alternatively, in some examples, the pick tire 50 may be rotated in an opposite direction during a pick tire cleaning operation as compared to when the pick tire 50 is rotated to advance print media 23 from storage tray 20. Without being limited to this or any other theory, by rotating the pick tire 50 in an opposite direction (e.g., opposite from the rotation direction of the pick tire 50 during advancement of print media 23 from storage tray 20), the print media 23 may be placed in tension between the pick tire 50 and second rollers 60, 62 during a pick tire cleaning operation so as to prevent buckling of the print media 23.
In some examples, the pick tire 50 may be rotated faster or slower during a pick tire cleaning operation as compared to during advancement of print media 23 from storage tray 20. Alternatively, the pick tire 50 may be rotated the same speed during both a pick tire cleaning operation and during advancement of print media 23 from storage tray 20.
Accordingly, in some examples, the pick tire cleaning operation is associated with an advance of the print media 23 along print media path 24 so that a pick tire cleaning operation may be performed as part of a printing operation as generally described above. Indeed, in some examples, the pick tire cleaning operation may be performed at the beginning of a printing operation, such as at the beginning of a printing operation after (e.g., immediately after in some instances) a determination by the controller 70 (e.g., via a pick tire condition parameter as previously described) that a pick tire cleaning operation is warranted. In some examples, controller 70 may assess whether a pick tire cleaning operation is warranted (e.g., via a pick tire condition parameter) at a beginning of a print job (e.g., such as during an initial portion of a page pick by the pick tire 50), and then perform the pick tire cleaning operation as described above during that same print job (e.g., such as during a latter portion of the page pick).
In some examples, the advancement of print media 23 may be stopped during a pick tire cleaning operation (e.g., via controller 70) in a number of different manners either in addition to or in lieu of stopping second rollers 60, 62 as described above. For instance, in some examples, a frame or other mechanism may be moved into engagement with the print media 23 so as to prevent further advancement thereof. Thus, it is contemplated that various methods and mechanisms may be used in various examples to stop the advancement of print media 23 along print media path 24 during a pick tire cleaning operation.
In some examples, the print media path 24 may flip the print media 23 so as that the pick tire cleaning operation occurs on a first side of the print media 23, and then the subsequent printing via the printing assembly 30 places images on a second side of the print media 23 that is opposite the first side. Specifically, in some examples, the pick tire cleaning operation described above may result in skids, lines, or other marks being deposited on the print media 23 (e.g., as a result of skidding or wiping the pick tire 50 along the print media 23). Depending on the amount of debris disposed on the pick tire 50, as well as the type of print job being performed (e.g., low quality, high quality, photo print, document print, etc.) the presence of these marks may be unacceptable to a user. Thus, by performing the pick tire cleaning operation (i.e., rotating the pick tire 50 on stopped print media 23) on a first side of the print media 23 and then performing the printing operation on a second side (which is opposite the first side) of the print media 23, the presence of undesirable markings on the side of print media bearing the printed images may be avoided.
However, in some examples, the pick tire cleaning operation (i.e., the rotation of the pick tire 50 on stopped print media 23) and the printing operation may be performed on the same side of the print media 23. For instance, in some examples, the print media path 24 may present the same side of print media 23 (e.g., a first side) to both the pick tire 50 and the printing assembly 30. In addition, in some instances, the printer 10 may perform two-sided printing, whereby printing assembly 30 is utilized to print images on both sides of print media 23.
As described above, it may be considered undesirable for the pick tire 50 to leave lines or other marks on the print media 23 during a printing operation, and that the performance of the above-described pick tire cleaning operation may result in such marks on the print media 23. However, because controller 70 actively monitors the pick tire condition (e.g., via a pick tire condition parameter as described above), pick tire cleaning operations may be carried out with enough frequency and in a proactive manner so as to prevent large amount of debris from accumulating on the pick tire 50 through the operational life of the printer 10. As a result, while the performance of pick tire cleaning operation may result in marks on the print media as noted above, these marks may be minor in nature due to a generally reduced amount of accumulated debris on the pick tire 50 overall, such that they do not degrade (or sufficiently degrade) the quality of the images subsequently printed by printing assembly 30.
In addition, controller 70 may condition the performance of a pick tire cleaning operation based on the specifications or features of the particular print job. For instance, if a user has selected a higher quality or resolution (e.g., dots per inch) for the print job, has selected a higher quality print media (e.g., card-stock, photo media, etc.), or has made any other selection so as to indicate a higher quality print job, controller 70 may prevent the performance of the pick tire cleaning operation, even if a pick tire condition parameter may otherwise indicate that a pick tire cleaning operation is warranted. Thus, in some examples, controller 70 may prevent the performance of a pick tire cleaning operation for print jobs wherein marks from the pick tire 50 may be particularly undesirable. In some examples, the controller 70 may initiate a pick tire cleaning operation on a piece of print media 23 that may be designated as a status or maintenance page that is not otherwise used within a particular print job.
Referring still to
Generally speaking, as the amount of debris accumulated on the pick tire 50 (e.g., as determined based on a pick tire condition parameter) increases, the number of revolutions performed by the pick tire 50 and/or the engagement force between the pick tire 50 and print media 23 (or pad 110) during a pick tire cleaning operation may also be increased. In some examples, the amount of accumulated debris on pick tire 50 may be determined or estimated based on a pick tire condition parameter (or combination of pick tire condition parameters as previously described above).
Referring now to
In addition, in some examples, pad 110 may also be used to perform a pick tire cleaning operation either in addition to or in lieu of the pick tire cleaning operations previously described above (e.g., a pick tire cleaning on the print media 23 itself). Specifically, with reference now to
As shown in
In some examples, controller 70 may condition cleaning the pick tire 50 against the pad 110 based on determining that the storage tray 20 is empty (i.e., contains no print media 23 therein). For instance, in some examples, a level sensor 76 may be coupled to (and/or disposed within) the storage tray 20 that may detect the amount of print media 23 within storage tray 20 (or simply whether any print media 23 is present within storage tray 20). Thus, in some examples, controller 70 may condition the performance of a pick tire cleaning operation against the pad 110 on the output of the sensor 76 (i.e., whether the storage tray 20 is empty).
Referring now to
Initially, method 400 includes advancing print media from a print media storage tray within a pick tire disposed within a printer at block 402. For instance, for the printer 10 (see e.g.,
Method 400 next includes stopping the advancement of the print media at block 404. For instance, for the printer 10 (see e.g.,
Method 400 next includes rotating the pick tire on the print media to clean the pick tire at block 406. For instance, for the printer 10 (see e.g.,
Referring now to
Initially, method 500 includes advancing print media from a print media storage tray with a pick tire disposed within a printer at block 502. In some examples, block 502 may be carried out per the description given above for block 402 of method 400 in
Next, method 500 includes determining a pick tire condition parameter at block 504. For instance, a pick tire condition parameter in block 504 may comprise any of the example pick tire condition parameters previously described above, including combinations thereof. As previously described for printer 10 of
Referring again to
Next, method 500 includes rotating the pick tire on the print media to clean the pick tire based on the pick tire condition parameter at block 508. For instance, rotating the pick tire against the print media may generally be carried out per the description given above for block 406 of method 400 in
In some examples, basing the rotating of the pick tire on the print media at block 508 may comprise selecting or adjusting a feature of the pick tire rotation at block 508 (e.g., such as a number of rotations of pick tire, an engagement force between the pick tire and print media, etc.) based on a pick tire condition parameter (or combination of pick tire condition parameters) passing a threshold such as is also described above for printer 10 (see e.g.,
Referring now to
In addition, in some examples, methods 400, 500 may include rotating the pick tire on a first side of the print media (e.g., at blocks 406, 508) and then printing an image (e.g., via printing assembly 30 shown in
As described herein, the examples disclosed herein include systems and related methods for cleaning a pick tire (e.g., pick tire 50). In some examples, the systems and methods may determine a pick tire condition parameter, and then, based on the pick tire condition parameter, initiate a cleaning operation whereby the pick tire is intentionally rotated along a surface of the print media so as to remove debris from the pick tire. Thus, through use of the examples disclosed herein, a pick tire may be regularly cleaned so as to maintain an acceptable coefficient of friction for the pick tire, and to avoid un-controlled marking (e.g., with debris from the pick tire) of the print media during printing operations.
In the figures, certain features and components disclosed herein may be shown exaggerated in scale or in somewhat schematic form, and some details of certain elements may not be shown in the interest of clarity and conciseness. In some of the figures, in order to improve clarity and conciseness, a component or an aspect of a component may be omitted.
In the discussion above and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to .. .” Also, the term “couple” or “couples” is intended to be broad enough to encompass both indirect and direct connections. Thus, if a first device couples to a second device, that connection may be through a direct connection or through an indirect connection via other devices, components, and connections. In addition, as used herein, the terms “axial” and “axially” generally refer to positions along or parallel to a central or longitudinal axis (e.g., central axis of a body or a port), while the terms “lateral” and “laterally” generally refer to positions located or spaced to the side of the central or longitudinal axis.
As used herein, including in the claims, the word “or” is used in an inclusive manner. For example, “A or B” means any of the following: “A” alone, “B” alone, or both “A” and “B.” In addition, when used herein including the claims, the word “generally” or “substantially” means within a range of plus or minus 10% of the stated value.
The above discussion is meant to be illustrative of the principles and various examples of the present disclosure. Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/037071 | 6/10/2020 | WO |