BACKGROUND
Digital printers can effectively print on different type materials and on material of different sizes and on material placed or positioned on a relatively large platen. It has been found that the materials positioned on the platen must be wrinkle free, and be stretched tautly and smoothly over the platen to provide satisfactory printing results. Since the platens and the material positioned thereon are both relatively of large size, better means have been sought for positioning/mounting the material on the platen in a smooth, wrinkle free and firmly taut fashion.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 depicts an example textile digital printing machine.
FIG. 2 is a view of second example of a textile printing machine having a conveyor system for inserting and removing the platen (and the textile draped there over) from the printing machine.
FIG. 3 is an isometric view of the platen assembly shown in FIG. 2.
FIG. 4 is an exploded view of the platen assembly of FIG. 3 to more clearly show the structure of the platen assembly and the cantilever projections extending over the support.
FIG. 5 is view of another example of the platen assembly of FIG. 3, wherein a neck profile if formed on the platen plate and provides an effective feature particularly when printing T-shirts.
FIG. 6 is a relatively enlarged view in cross section to show the mounting of the border material positioned on the platen and more particularly show the groove or recess formed on the edges of the platen.
FIG. 7 is an isometric view to depict the gripping surface of one type of border material.
FIG. 8A-8C show details of various ways of positioning the border material on a platen wherein FIG. 8A shows beveled edges, FIG. 8B shows a platen with a square edge and the border material affixed to the top and side of the platen and FIG. 8C shows the border material wrapped completely around the edge of the platen.
FIG. 9 is an enlarged view to show an example of a preferred type of border material.
DETAILED DESCRIPTION
The invention relates generally to digital printing machines wherein, as is known, the printer prints on textiles directly. Digital printing is a much newer process than the long established screen printing technique, although the latter technique is still in wide use. The digital printing method makes possible the reproduction of complicated design, to print colors and detail that were not feasible before, to readily make changes in design, etc.
An improved device is disclosed herein as it may be implemented to hold down the material on the platen of the digital printer. The material is held down in a smooth, firm and wrinkle free position for purposes of suitably printing images and/or text thereon. More specifically, the device includes a platen having a flat center surface surrounded by a border of textile engaging material mounted on the periphery of the platen. The border material has a structure that allows it to engage/grip the textile and hold it in place.
The textile to be printed on is laid onto the platen surface and the edges are pulled taut to position and align the textile and remove wrinkles. The textile is next pressed/patted down onto the border material to be engaged by the border material. The border material grips and holds the textile in position, to thereby provide a smooth textile surface on which the ink jets are applied. After the printing operation, the textile is lifted off of the border material and removed from the platen.
Before continuing, it is noted that as used herein, the terms “includes” and “including” mean, but is not limited to, “includes” or “including” and “includes at least” or “including at least.” The term “based on” means “based on” and “based at least in part on.”
FIG. 1 depicts a digital printing machine 10 of well-known type wherein a textile 15 material (see FIG. 5) on which text, photos, caricatures, figures etc., is to be selectively printed. The printing machine 10 depicted in FIG. 1 is generally similar to the machine disclosed in the aforementioned U.S. Pat. No. 7,854,200. FIG. 1 depicts the housing 11 including a platen 17 on which the textile 15 (see FIG. 4) is to be positioned. Basically, the platen 17 is a cantilevered structure that extends over a support member. As shown in FIG. 1 platen 17 is commonly rectangular in shape may be mounted on an elongated flat plate/track 19. Platen 17 is slid/pushed into the housing 11 for the printing operation. For printing, the textile 15 is positioned to encase the platen 15 (see FIG. 5) with preferably only one layer of the textile lying flat over the platen and other textile layers being under the platen.
Before continuing, it should be noted that the examples described above are provided for purposes of illustration, and are not intended to be limiting. Other devices and/or device configurations may be utilized to carry out the operations described herein.
FIG. 2 shows another example of a printing machine 10A including a platen assembly 25. Printing machine 10A has a housing 11A in which a conveyor loop 23 of a suitable known design is mounted. Platen assembly 25 comprises another example of the platen labeled 17A; basically platen 17A is mounted on a support pedestal but otherwise is similar to platen 17. As depicted in FIG. 2, platen assembly is positioned on a conveyor 23 to be moved into the interior of housing 11A for printing the textile that is positioned on the platen assembly 25.
Referring now also to FIGS. 3 and 4, platen 17A is mounted on a spacer block/cube 28, which in turn is mounted on a base plate 29 which together comprise the platen assembly 25. Platen 17A is cantilevered, that is, overhangs or extends beyond the block 28 on four sides. The border material (or “flexible gripping material”) labeled generally as 30 is positioned on the sides generally labeled 32 of the platen 17A. As can be seen in FIG. 4, the sides 32 are beveled. The beveled surface provides a smooth curving surface for the textile 15 to rest on to thereby tend to maintain the textile on the surface of the platen 17A wrinkle free, taut and smooth.
In operation, the textile 15 to be printed is placed over platen 17A (and similarly on platen 17). The textile 15, for example a T-shirt (see FIG. 5), is inserted around the platen with one aide of the T-shirt position on the top flat surface of the platen and the other side around the underside of the platen. The textile 15 is moved to a desired position on the platen and held in a flat unwrinkled condition by the border material 30, as will be explained. The platen assembly 25 is mounted on conveyor belt 23 of printing machine 10A and suitable known controls activate the conveyor to move the platen into the printing machine; or, in the example of FIG. 1 the platen 17 and textile 15 are moved/slid into the printing machine 10 for the printing operation. After printing, the direction of motion of conveyor 23 is reversed and the platen is withdrawn to an initial position and the imprinted textile 15 is taken off of the platen 17A. In the example of FIG. 7, the platen is pulled out of the machine 10 and the textile removed.
The operations shown and described herein are provided to illustrate example implementations. It is noted that the operations are not limited to the ordering shown. Still other operations may also be implemented.
A very large percentage of the textile to be imprinted consists of the well known “T-shirts.” It has been found that it is very convenient to use the disclosed cantilevered platens 17 and 17A where only one layer of a T-shirt is positioned to rest above the platen surface and the other layer of the shirt is underneath the platens. The cantilevered platen will be partially “wearing” the shirt, see FIG. 5. The border material functions best when only one layer of fabric is on the upper surface of the platen.
The exploded view of the platen 25 assembly clearly shows the positioning of the border material 30 on the platen 17A. As can be seen in FIG. 3, the sides 32 of the platen 17A are beveled and the border material 30 comprising elongated panels or bands are cut/formed to fit or conform to the beveled sides 32. The border material is suitably attached by adhesive indicated at 33, or by suitable known clips indicated at 34. In the examples shown in FIGS. 3 and 4, the border material 30 extends completely around the sides of the platen 17A. In the example of FIG. 5, the border material extends only on three sides, for reasons to be explained.
The width of the border material is selected dependent on the textile to be printed and the type of gripping material used, the selected gripping area, and gripping strength desired. It has been found that the wider the border the more grip strength provided, however this may result in less effective print area. In an example, border materials having widths of ⅜″ and ¾″ have been found effective, although these dimensions are limitations and other widths of border material can be used.
One type of border gripping material 30 is depicted in FIG. 7 indicating the material as having a coarse, knobbed or rough surface. The grip layer of border material 30 may also be a coarse, fibrous, foamed material or may be a processed hemp material.
An example of a border material 30 is known as “lint brush” material. Lint brush material is textured and may include a warp weave, a knobbed or rough weave, to provide a non-smooth surface. Various types and brands of lint brush material are available commercially, one brand name being “Tricot.”
Another example of a border material 30 is a specially configured nylon, mohair, or similar material (or a combination of these and/or other materials). This material is known in the skiing industry as “ski skin” or “climbing skin,” because the material resembles seal skin and is used on the bottom of skis for ascending a ski slope without the aid of a lift. The material is designed specifically to enable a ski to slide forward (but not backward) on snow.
Refer now to FIG. 9 which depicts an example of the border material 30. As shown in the enlarged view of FIG. 9 the border material 30 is mounted on the sides of the platen 17 with the textured surface 39 of the material 30 facing outwardly. The textured surface 39 depicts flexible extensions or hairs 40 that extend outwardly from the surface and function to engage the textile material 15 when the textile material is pressed or pushed against the surface 39. That is, the extensions 40 tend to penetrate and sink into the textile, thus gripping and holding the textile in position. Extensions 40 may be made to extend in a single direction or in multiple direction to engage the textile dependent on type of textile which is to be processed. As mentioned above a large percentage of the textiles that are imprinted consist of “T-shirts,” hence a border material such as depicted in FIG. 9 is well suited for used as the border material.
FIG. 6 is a view to show the border material 30 positioned on the beveled and grooved side 32 of the platen 17A. As shown, the border material 30 includes a base layer 35 of any suitable flexible material and a layer of textile gripping material 37. The base layer 35 is affixed to platen 17A by adhesive. The groove/recess 41 on side 32 of platen functions to retain the base layer 35 of border material 30 more securely in place. In addition to providing a securing place for the border material the groove 41 also assures that the top surface of platen 17A plus the thickness of the border material 30 present a smooth level printing surface for the textile 15.
FIG. 4 discloses another example of the platen labeled 17B. One side (the top side) of platen 17B is contoured to form a neck profile 35 for accommodating placement of textiles and particularly the important T-shirts products on the platen. As mentioned above, T-shirts are the garments on which the printing, text, pictures and characters etc., are most frequently applied. As depicted in FIG. 5, in this example of the platen 15B the one side, the neck profile 35 conveniently provides a means of quickly and more properly positioning the T-shirt on the platen 17B for the printing process. In the example of FIG. 4, border material 30 is not placed on one side of the plated 17B to conveniently permit the T-shirt to be placed (slipped onto) the platen via the neck profile, arranged, positioned with any engagement gripping by the border material. The T-shirt is then affixed to the border material 30 on the other three sides of the platen. Likewise, for other applications the border material can be placed on only three or possibly even two sides of the platen dependent on the garment 15 being printed.
FIGS. 8A-8C show other ways of mounting the border material 30 on to the platens 17, 17A, 17B. In operation the textile 15 is caused to engage to the border material 15, and hence when the textile is pulled and stretched to flatten and fit onto the platen, a pulling force will be exerted on the border material. The border material must thus be properly affixed to the pattern. As described with reference to the sides 32 of the platen 17 are recessed to receive the border material which provides a level platen printing surface and also assists in holding the border material in place.
FIG. 8A shows a different way for affixing the border material 30X to a platen 17X having a beveled edge and wherein the border material 30X is wrapped around the entire edge of a platen 17X and adhered by adhesive. In this modification, the border material is of a lesser thickness and slight variation of the border material above the printing plane is acceptable for certain printing operations.
FIG. 8B shows a platen 30Y having a square edge and border material wrapped around the upper and outside edges. FIG. 8 shows that the edges of the platen have been recessed to compensate for the thickness of the border material 30Y, to thereby maintain a smooth planar surface on the platen 17A, similarly as described for FIG. 6. In an example, the material 30 used is an unidirectional hair fabric adhered to ⅛″ thick open cell foam, and the overall thickness is about 3/16″. Accordingly, the platen top was machined as at 44 to provide for a recessed area around the sides of the platen as to maintain the border grip material 30Y level with the printing plane.
FIG. 8C shows a platen 17Z having the border material 30Z wrapped around the upper, lower and side edges of the platen 17Z. Similarly as in FIG. 8A, the border material is of a lesser thickness and a slight variation of the border material above the printing plane is acceptable for certain printing operations.
Other such positioning of the border material 30 onto a platen 17 can of course be envisioned. The desired result is that the border material be firmly affixed to the platen to hold the textile 15 flat, wrinkle free, and taut on the planar face of the platens.
A significant advantage and feature, and in particular with the neck profile example of the platen shown in FIG. 5 is that loading/mounting of T-shirts and most other garments will be quicker/faster with the border grip material than with previously known platens. The border material will catch a T-shirt or other textile at the edge of the platen yet allow the interior portion of the fabric to flatten freely. The full operation is relatively much faster since the operator has to only position and press/pat the garment onto the border material to prepare for the printing cycle.
It is noted that the examples shown and described are provided for purposes of illustration and are not intended to be limiting. Still other examples are also contemplated.
Patent Grant
10124605
