This application claims priority to Japanese Application Numbers 2011-079967, filed on Mar. 31, 2011, and 2012-068932, filed on Mar. 26, 2012, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
This invention relates to a printer, a printing system and a computer program for heating a ribbon by energization of a thermal head to thermally transfer a thermal transfer object of the ribbon such as color ink and transparent laminate material to a recording medium such as paper.
2. Description of the Related Art
An exemplary printer of the thermal transfer type is disclosed in Japanese Patent laid-Open No. 2000-15886. In the printer, a ribbon to which a transfer object including a plurality of inks or dyestuffs of different colors is applied is transported together with a recording medium such as paper in a state in which the ribbon is pressed against the recording medium by a thermal head. In this state, the ribbon is heated by energization of a heat generating resistive element of the thermal head to thermally transfer the transfer object of the ribbon to the recording medium. The printer utilizes the fact that, as the heat quantity of the thermal head increases, the transfer amount of the transfer object to the recording medium increases and as the heat quantity of the thermal head decreases, the transfer amount of the transfer object to the recording medium decreases, to control the energization of the heat generating resistive element of the thermal head so that a quantity of heat by which a desired printing result is obtained is generated.
In the printer described above, if the transfer amount of the laminate material increases, gloss is provided to a printing result, but if the transfer amount of the laminate material decreases conversely, then a matted state in which a printing result is free from gloss is obtained. Therefore, also the energization control of the laminate material upon thermal transfer is significant in determination of the print quality similarly as upon thermal transfer of the ink.
However, in the printer described above, thermal transfer of the transparent laminate material is carried out after color inks of, for example, yellow, magenta and cyan or the like are thermally transferred. Therefore, the residual heat of the thermal head after the color inks are thermally transferred has an influence on the thermal transfer of the laminate material. In other words, even if the thermal head, that is, the heat generating resistive element, is energized in accordance with energization data or pulse data for thermally transferring the laminate material, a desired amount of the laminate material may not be transferred, resulting in degradation of the print quality. For example, in a state in which unnecessary heat remains in the thermal head, the transfer amount of the laminate material increases, and the printing result exhibits a glossy state. On the contrary, if the thermal head is in a fully cooled state, the laminate material may not be thermally transferred sufficiently, and the printing result exhibits a matted state free from gloss.
It is an object of the present invention to provide a printer, a printing system and a computer program which decrease or eliminate an influence of heat remaining in a thermal head as a result of thermal transfer of ink carried out earlier thereby to improve the print quality of laminate material.
According to an embodiment of the present invention, there is provided a printer wherein a ribbon is heated by energization of a thermal head to transfer color ink and transparent laminate material from the ribbon to a recording medium, including a first storage section configured to store ink energization data for thermally transferring the ink, a second storage section configured to store laminate energization data for thermally transferring the laminate material, an energization controlling section configured to energize the thermal head in accordance with the energization data, and a correction section configured to acquire correction data for correcting the laminate energization data in response to a residual heat quantity of the thermal head after the ink is thermally transferred in accordance with the ink energization data stored in the first storage section and correct the laminate energization data from the second storage section to the energization controlling section using the correction data.
With the printer having the configuration described, the ink energization data for thermally transferring the ink and the laminate energization data for thermally transferring the laminate material are stored in the first and second storage sections, respectively, and the energization controlling section carries out energization of the thermal head in accordance with the energization data and so that the inks and the laminate material are thermally transferred to the recording medium. In this instance, although the thermal transfer of the laminate material is influenced by the residual heat quantity of the thermal head after the ink is thermally transferred, since the correction section acquires the correction data for correcting the laminate energization data in response to the residual heat quantity and corrects the laminate energization data using the acquired correction data, the laminate material can be thermally transferred with the laminate energization data corrected with the residual heat quantity of the thermal head after the thermal transfer of ink taken into consideration. Consequently, the print quality can be improved.
In order to eliminate the necessity to incorporate a high speed arithmetic operation unit such as a DSP (Digital Signal Processor) thereby to reduce the cost of the printer, preferably the printer further includes a third storage section configured to store the correction data, the correction section acquiring the correction data from the third storage section and synthesizing the acquired correction data and the laminate energization data to correct the laminate energization data.
As an another form of the printer for improving the print quality, the printer may further include an acceptance section configured to accept image data to be used as a printing object, an ink energization data production section configured to produce the ink energization data based on the image data accepted by the acceptance section and store the produced data into the first storage section, a laminate energization data acquisition section configured to produce or acquire the laminate energization data and store the produced or acquired data into the second storage section, and a correction data production section configured to estimate a residual heat quantity of the thermal head after the ink is thermally transferred in accordance with the image data or the produced ink energization data and produce correction data for correcting the laminate energization data in accordance with the estimated residual heat quantity.
A printing system may be constructed such that the functions implemented by the printer may be exhibited by the entire system. In particular, according to another embodiment of the present invention, there is provided a printing system including a printer wherein a ribbon is heated by energization of a thermal head to thermally transfer color ink and transparent laminate material from the ribbon to a recording medium, and a computer configured for communication with the printer for issuing a thermal transfer instruction to the printer. The computer includes an acceptance section configured to accept image data to be used as a printing object, an ink energization data production section configured to produce ink energization data for thermally transferring ink in accordance with the image data accepted by the acceptance section, a laminate energization data acquisition section configured to produce or acquire laminate energization data for thermally transferring the laminate material, a correction data production section configured to estimate a residual heat quantity of the thermal head after ink is transferred in accordance with the image data or the produced ink energization data and produce the correction data for correcting the laminate energization data in accordance with the estimated residual heat quantity, and an instruction section configured to transmit the ink energization data, laminate energization data and correction data to the printer to cause the printer to correct the laminate energization data using the correction data and issue a thermal transfer instruction of the ink and laminate material in accordance with the ink energization data and the laminate energization data after correction to the printer. The printer includes a first storage section configured to store the ink energization data received from the computer, a second storage section configured to store the laminate energization data received from the computer, a third storage section configured to store the correction data received from the computer, an energization controlling section configured to energize the thermal head in accordance with the energization data, and a correction section configured to correct the laminate energization data from the second storage section to the energization controlling section using the correction data stored in the third storage section.
With the printing system having the configuration described above, the laminate material can be thermally transferred with the laminate energization data corrected with the residual heat quantity of the thermal head after thermal transfer of the ink taken into consideration, and the print quality can be improved. Besides, with the printer, it is possible to achieve thermal transfer with the residual heat quantity of the thermal head taken into consideration only by correcting the laminate energization data by such simple arithmetic operation as synthesis of the laminate energization data and the correction data like addition, subtraction, multiplication or division and energizing the thermal head in accordance with the corrected data. Consequently, the necessity to incorporate a high speed arithmetic operation unit such as a DSP (Digital Signal Processor) into the printer is eliminated, and the cost of the printer can be reduced.
It is possible to specify steps executed by the computer in the printing system from a point of view of a program. In particular, according to a further embodiment of the present invention, there is provided a computer program for causing a computer, which is connected for communication with a printer wherein a ribbon is heated by energization of a thermal head to thermally transfer color ink and transparent laminate material from the ribbon to a recording medium, to issue a thermal transfer instruction based on accepted image data to the printer. The program includes producing ink energization data for thermally transferring the ink based on accepted image data, producing or acquiring laminate energization data for thermally transferring the laminate material, estimating a residual heat quantity of the thermal head after the ink is thermally transferred in accordance with the image data or the ink energization data and producing correction data for correcting the laminate energization data in accordance with the estimated residual heat quantity, and transmitting the ink energization data, laminate energization data and correction data obtained at the above steps to the printer to instruct the printer to correct the laminate energization data using the correction data and carry out thermal transfer of the ink and laminate material in accordance with the ink energization data and the corrected laminate energization data.
With the program, only if the printer carries out energization based on the ink energization data received from the computer, thermal transfer of the ink is carried out, and only if the printer carries out correction of the laminate energization data received from the computer with the correction data and carries out energization based on the corrected laminate energization data, thermal transfer with the residual heat quantity of the thermal head taken into consideration can be carried out. Consequently, the necessity to incorporate a high speed arithmetic operation unit such as a DSP (Digital Signal Processor) into the printer is eliminated, and the cost of the printer can be reduced.
With the printer, printing system and computer program, the correction section corrects laminate energization data using correction data for correcting laminate energization data in response to a residual heat quantity. Therefore, the laminate material can be thermally transferred with the laminate energization data corrected with the residual heat quantity of the thermal head after the ink is thermally transferred taken into consideration. Consequently, the print quality can be improved.
The above and other objects, features and advantages of the present invention will become apparent from the following description and the appended claims, taken in conjunction with the accompanying drawings in which like parts or elements denoted by like reference characters.
In the following, a printing system to which the present invention is applied is described with reference to the accompanying drawings.
Referring first to
Referring particularly to
As seen in
The heat generating resistive elements 10a are devices which generate heat whey then are energized and are provided individually for the pixels or dots arrayed in a row along the main scanning direction. Each heat generating resistive element 10a thermally transfers, by heat generation by energization thereof, ink and laminate material applied to the ribbon Rb to the recording medium Pa to print a corresponding pixel. The printer 1 energizes a plurality of heat generating resistive elements 10a to print dots in a unit of a line while transporting the recording medium Pa and the ribbon Rb in the sub scanning direction, and successively prints line by line along a printing direction which is one of the sub scanning directions. A platen roller 10b is provided at a position opposing to the thermal head 10, and the thermal head 10 and the platen roller 10b are configured for relative movement into and out of contact with each other. When printing is to be carried out, the ribbon Rb and the recording medium Pa are pressed against each other by the thermal head 10 and the platen roller 10b.
The paper transport section 12 is configured from a feed roller 12a and a pinch roller 12b as principal components thereof. The feed roller 12a is driven to rotate by a feed roller driving section 12c (refer to
The ribbon transport section 13 transports the ribbon Rb between a supply side ribbon roller 13a and a take-up side ribbon roller 13b. As a particular example, the take-up side ribbon roller 13b is driven to rotate by a ribbon roller driving section 13c (refer to
The control section 14 includes a first storage section 14a, a second storage section 14b, a third storage section 14c, a correction section 14e, an energization controlling section 14d, a paper transport controlling section 14f, and a ribbon transport controlling section 14g. The control section 14 controls energization of the heat generating resistive element 10a and driving of the ribbon transport section 13 and the paper transport section 12 in accordance with a printing instruction received from the outside, particularly from the computer 2, to implement a series of operations necessary for printing. Referring to
Referring to
The first storage section 14a is implemented utilizing part of a storage area of the memory 15b shown in
The second storage section 14b is implemented utilizing part of a storage area of the memory 15b shown in
The energization controlling section 14d is implemented by an energization controlling circuit 15d shown in
The third storage section 14c is implemented utilizing part of a storage area of the memory 15b shown in
The correction section 14e acquires the correction data D3 from the third storage section 14c and uses the acquired correction data D3 to correct the laminate energization data D2 from the second storage section 14b to the energization controlling section 14d. In particular, the correction section 14e synthesizes the correction data D3 and the laminate energization data D2 by addition-subtraction or the like to correct the laminate energization data D2 and inputs resulting laminate energization data D2′ to the energization controlling section 14d.
The computer 2 which instructs the printer 1 having the configuration described to carry out thermal transfer is configured using a popular personal computer including a CPU 26, a memory 27, an auxiliary storage device 28 and a communication section 29 connected to each other by a bus as seen in
Referring back to
The ink energization data production section 22 produces ink energization data D1 described hereinabove based on image data D0 accepted by the acceptance section 21. The ink energization data production section 22 has conversion information 22a for converting image data D0 into energization data or pulse data and produces ink energization data D1 using the conversion information 22a.
The laminate energization data acquisition section 23 acquires laminate energization data D2 set in advance. The laminate energization data D2 are data of random arrangement of two print gradations at the pixels and are also called matt print data. The first print gradation and the second print gradation are set to numbers of pulses by which the laminate material is to be thermally transferred and besides are set such that the heat quantity is greater with the first print gradation than with the second print gradation. Thus, the first print gradation and the second print gradation are set such that, if thermal transfer is carried out with the first print gradation, then gloss is provided on a print result, but a print result with the second print gradation provides a matted state wherein no gloss is exhibited. Naturally, the laminate energization data set in advance may be data of arrangement of two print gradations as a predetermined pattern. Or, all pixels may be set to one print gradation, or in other words, full gloss print or full matt print may be implemented. Further, the number of print gradations to be used is not limited to two but may be equal to or greater than two. Naturally, the laminate energization data acquisition section 23 may be configured otherwise such that it produces laminate energization data in response to image data or some other external instruction.
The correction data production section 24 estimates a residual heat quantity of the thermal head 10, particularly the heat generating resistive elements 10a, after ink is thermally transferred based on the image data D0 accepted by the acceptance section 21 or the ink energization data D1 produced by the ink energization data production section 22, and produces correction data D3 for correcting the laminate energization data D2 in response to the estimated residual heat quantity. More particularly, a technique of calculating the accumulated heat quality disclosed also in Japanese Patent Laid-Open No. Hei 11-198425 is used, and a residual heat quantity is calculated or estimated based on a heat accumulation parameter 24a set in advance and the number of pulses indicated by the ink energization data D1, and the correction data D3 is produced such that the corrected laminate energization data D2′ may have a value determined with the residual heat quantity taken into consideration. A more particular example is described. In particular, where the number of pulses for obtaining a certain print gradation at a certain pixel in the laminate energization data D2 is F1, if unnecessary residual heat exhibits an effect that a number of pulses equal to F1+F2 are applied, then the correction data D3 is data for correcting the pulse number represented by the laminate energization data D2 in a decreasing direction in which it is decreased from F1 to F1−F2. In this example, the correction value indicated by the correction data D3 is −F2. The arithmetic operation to reduce the laminate energization data D2 may be any of addition, subtraction, multiplication and division. Further, since the residual heat arising from thermal transfer of ink is gradually radiated and the influence of the residual heat gradually decreases, the correction data D3 is produced such that the value thereof decreases as printing proceeds, along the printing direction. Further, although the ink energization data D1 includes data for the individual types of inks such as yellow, magenta and cyan ink, and since the influence of the cyan ink which is thermally transferred immediately preceding to the laminate material is dominant, the residual heat quantity estimated based on the cyan ink energization data is used preferentially to those of the other inks.
The instruction section 25 transmits the ink energization data D1, laminate energization data D2 and correction data D3 to the printer 1 so that the printer 1 corrects the laminate energization data D2 using the correction data D3 and instructs the printer 1 to carry out thermal transfer of the ink and the laminate material based on the ink energization data D1 and the corrected laminate energization data D2′. Thereupon, the transmission of the data D1, D2 and D3 to the printer 1 and the instruction to the printer 1 are executed through the communication sections 15c and 29 (refer to
The printing system having the configuration described above operates in the following manner. Referring to
The printer 1 receives the energization data D1 and D2 and the correction data D3 from the computer 2 and stores the ink energization data D1 into the first storage section 14a, stores the laminate energization data D2 into the second storage section 14b and stores the correction data D3 into the third storage section 14c. When the ink is to be thermally transferred, energization in accordance with the ink energization data D1 read out from the first storage section 14a is carried out. When the laminate material is to be thermally transferred, the laminate energization data D2 read out from the second storage section 14b and the correction data D3 stored in the third storage section 14c are synthesized by the correction section 14e to obtain corrected laminate energization data D2′. Then, energization in accordance with the corrected laminate energization data D2′ is carried out.
As described above, the printer according to the present embodiment is a printer wherein a ribbon Rb is heated by energization of a thermal head 10 to transfer color ink and transparent laminate material from the ribbon Rb to a recording medium Pa, including a first storage section 14a configured to store ink energization data D1 for thermally transferring the ink, a second storage section 14b configured to store laminate energization data D2 for thermally transferring the laminate material, an energization controlling section 14d configured to energize the thermal head 10 in accordance with the energization data D1 and D2, and a correction section 14e configured to acquire correction data D3 for correcting the laminate energization data D2 in response to a residual heat quantity of the thermal head 10 after the ink is thermally transferred in accordance with the ink energization data D1 stored in the first storage section 14a and correct the laminate energization data D2 from the second storage section 14b to the energization controlling section 14d using the correction data D3.
With the printer having the configuration described, the ink energization data D1 for thermally transferring the ink and the laminate energization data D2 for thermally transferring the laminate material are stored in the first and second storage sections 14a and 14b, respectively, and the energization controlling section 14d carries out energization of the thermal head 10 in accordance with the energization data D1 and D2 so that the inks and the laminate material are thermally transferred to the recording medium Pa. In this instance, although the thermal transfer of the laminate material is influenced by the residual heat quantity of the thermal head 10 after the ink is thermally transferred, since the correction section 14e acquires the correction data D3 for correcting the laminate energization data D2 in response to the residual heat quantity and corrects the laminate energization data D2 using the correction data D3, the laminate material can be thermally transferred with the laminate energization data D2′ corrected with the residual heat quantity of the thermal head 10 after the thermal transfer of ink taken into consideration. Consequently, the print quality can be improved.
Particularly, in the present embodiment, the printer is configured such that it further includes a third storage section 14c configured to store the correction data D3 and the correction section 14e acquires the correction data D3 from the third storage section 14c and synthesizes the acquired correction data D3 and the laminate energization data D2 to correct the laminate energization data D2. Therefore, it is possible to achieve thermal transfer with the residual heat quantity of the thermal head 10 taken into consideration by correcting the laminate energization data D2 by such simple arithmetic operation as synthesis of the laminate energization data D2 and the correction data D3 like addition, subtraction, multiplication or division and energizing the thermal head 10 in accordance with the corrected data. Consequently, the necessity to incorporate a high speed arithmetic operation unit such as a DSP (Digital Signal Processor) into the printer is eliminated, and the cost of the printer can be reduced.
The printing system according to the present embodiment is a printing system including a printer 1 wherein a ribbon Rb is heated by energization of a thermal head 10 to thermally transfer color ink and transparent laminate material from the ribbon Rb to a recording medium Pa, and a computer 2 configured for communication with the printer 1 for issuing a thermal transfer instruction to the printer 1, the computer 2 including an acceptance section 21 for accepting image data D0 to be used as a printing object, an ink energization data production section 22 for producing ink energization data D1 for thermally transferring ink in accordance with the image data D0 accepted by the acceptance section 21, a laminate energization data acquisition section 23 for producing or acquiring laminate energization data D2 for thermally transferring the laminate material, a correction data production section 24 for estimating a residual heat quantity of the thermal head 10 after ink is transferred in accordance with the image data D0 or the produced ink energization data D1 and producing the correction data D3 for correcting the laminate energization data D2 in accordance with the estimated residual heat quantity, and an instruction section 25 for transmitting the ink energization data D1, laminate energization data D2 and correction data D3 to the printer 1 to cause the printer 1 to correct the laminate energization data D2 using the correction data D3 and issuing a thermal transfer instruction of the ink and laminate material in accordance with the ink energization data D1 and the corrected laminate energization data D2′ to the printer 1, the printer 1 including a first storage section 14a for storing the ink energization data D1 received from the computer 2, a second storage section 14b for storing the laminate energization data D2 received from the computer 2, a third storage section 14c for storing the correction data D3 received from the computer 2, an energization controlling section 14d for energizing the thermal head 10 in accordance with the energization data D1 and D2, and a correction section 14e for correcting the laminate energization data D2 from the second storage section 14b to the energization controlling section 14d using the correction data D3 stored in the third storage section 14c.
With the printing system having the configuration described above, the laminate material can be thermally transferred with the corrected laminate energization data D2′ with the residual heat quantity of the thermal head 10 after thermal transfer of the ink taken into consideration, and the print quality can be improved. Besides, with the printer 1, it is possible to achieve thermal transfer with the residual heat quantity of the thermal head 10 taken into consideration only by correcting the laminate energization data D2 by such simple arithmetic operation as synthesis of the laminate energization data D2 and the correction data D3 like addition, subtraction, multiplication or division and energizing the thermal head 10 in accordance with the corrected data. Consequently, the necessity to incorporate a high speed arithmetic operation unit such as a DSP (Digital Signal Processor) into the printer is eliminated, and the cost of the printer can be reduced.
The computer program according to the present embodiment is a computer program for causing a computer 2, which is connected for communication with a printer 1 wherein a ribbon Rb is heated by energization of a thermal head 10 to thermally transfer color ink and transparent laminate material from the ribbon Rb to a recording medium Pa, to issue a thermal transfer instruction based on accepted image data D0 to the printer 1, including producing ink energization data D1 for thermally transferring the ink based on accepted image data D0, producing or acquiring laminate energization data D2 for thermally transferring the laminate material, estimating a residual heat quantity of the thermal head 10 after the ink is thermally transferred in accordance with the image data D0 or the ink energization data D1 and producing correction data D3 for correcting the laminate energization data D2 in accordance with the estimated residual heat quantity, and transmitting the ink energization data D1, laminate energization data D2 and correction data D3 obtained at the above steps to the printer 1 to instruct the printer 1 to correct the laminate energization data D2 using the correction data D3 and carry out thermal transfer of the ink and laminate material in accordance with the ink energization data D1 and the corrected laminate energization data D2′.
With the program, only if the printer 1 carries out energization based on the ink energization data D1 received from the computer 2, thermal transfer of the ink is carried out, and only if the printer 1 carries out correction of the laminate energization data D2 received from the computer 2 with the correction data D3 and carries out energization based on the corrected laminate energization data D2′, thermal transfer with the residual heat quantity of the thermal head 10 taken into consideration can be carried out. Consequently, the necessity to incorporate a high speed arithmetic operation unit such as a DSP (Digital Signal Processor) into the printer is eliminated, and the cost of the printer can be reduced.
Although the printers, printing system and computer program to which the present invention is applied are described above, they can be modified in various manners. The scope of the invention is indicated not only by the foregoing description of the embodiment but also by the appended claims. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
For example, in the present embodiment, the ink energization data production section 22 for producing ink energization data D1 from image data D0 and so forth are implemented by the computer 2 other than the printer to eliminate the necessity to incorporate a high speed arithmetic operation unit such as a DSP (Digital signal Processor) into the printer thereby to reduce the fabrication cost of the printer. However, the printer may otherwise be configured in such a manner as shown in
Further, while, in the embodiment described hereinabove, the functional blocks 14a, 14b, 14c and 14e shown in
While preferred embodiments of the present invention have been described using specific terms, such description is for illustrative purpose only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the following claims.
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factor in so far as they are within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | Kind |
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2011-079967 | Mar 2011 | JP | national |
2012-068932 | Mar 2012 | JP | national |