Printer which accommodates carriage speed non-uniformities

Information

  • Patent Grant
  • 6373593
  • Patent Number
    6,373,593
  • Date Filed
    Monday, May 4, 1998
    26 years ago
  • Date Issued
    Tuesday, April 16, 2002
    22 years ago
Abstract
Printing which accommodates carriage speed non-uniformities by allowing both forward and reverse printing despite the presence of ringing and other overshoot anomalies in carriage printing speed. A determination is made as to whether print data for a current scan and a prior scan overlap in either of two critical zones at lateral extents of the recording medium, where carriage speed ringing and overshoot non-uniformities are most prevalent. If print data for a current scan and a prior scan overlap in either of the two critical zones, the current scan is printed in the same direction as that of the prior scan. On the other hand, if print data for the current scan and the prior scan do not overlap in either of the two critical zones, then printing of the current scan is effected in a direction opposite to that of the prior scan.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a printer which prints using a print head mounted on a movable carriage, such as an ink jet printer, which prints through uni-directional or reciprocal back and forth motions of its print head carriage. More particularly, the invention relates to such a printer in which carriage speed non-uniformities are accommodated by determining print direction and print speed based on printed data content, paper size and the like.




2. Description of the Related Art




Printers such as ink jet printers have become an extremely popular format for achieving high quality computer print out at low cost. These printers form a printed image through movement of a movable carriage, on which a print head is mounted, in reciprocal uni-directional or left and right printing passes at high scanning speeds across the width of a recording medium, while the recording medium is slowly fed in the lengthwise direction. In the case of ink jet printers, the printed image is formed by ejecting small ink droplets from the print head in predetermined patterns on to the recording medium.




One impediment to the formation of high quality images is non-uniformities in carriage speed. A particularly troublesome source of carriage speed non-uniformities is overshoot and ringing in carriage speed which occurs as the carriage is ramped up from a standstill position to a target scanning speed. This situation is illustrated in

FIG. 1

, in connection with a printer having two print heads, labeled “A” and “B”, mounted on a single moveable carriage


11


.

FIG. 1

is a graphical representation of carriage speed


12


as the carriage commences movement from a standstill position at


14


to a target scanning speed


15


across the width of a recording medium. As seen in

FIG. 1

, during ramp up from a standstill position to a target scanning speed, speed in carriage


11


exhibits ringing and overshoot indicated generally at


16


.




Assuming that print head A commences print out at the position indicated by “a”, it will be seen that print quality from print head A will be affected by carriage speed non-uniformities to the extent indicated at ΔA. On the other hand, print head B will not reach position “a” until the carriage has continued movement to the position indicated in phantom lines. At that position, ringing, overshoot and other carriage non-uniformities have decreased greatly. Accordingly, print quality from print head B will be affected by carriage speed non-uniformities only to the extent of that indicated at ΔB. Since ΔA and ΔB are different, it will be appreciated that print quality will be affected differently for print head A and print head B. Thus, in a case where print out by print head A is desired to be superimposed over print out by print head B, accuracy of the superimposition will be degraded, since at the same print position, print head A will be printing at a slightly different speed than print head B.




Some conventional devices have avoided this effect on print quality by printing with the outermost print head in forward and reverse directions, that is printing only with print head B in a forward direction and printing only with print head A in a reverse direction. With this arrangement, the carriage will have reached a stable enough constant speed in each direction by the time that print out from each head is effected. On the other hand, this arrangement slows overall printing efficiency, since it is not possible to print with both heads in each of the forward and reverse directions.




Another problem caused by carriage speed non-uniformities is illustrated in

FIG. 2

, and involves coordination of forward and reverse printing. Shown in

FIG. 2

is a recording medium


20


on which it is desired print a first band of print data in area


21


in a forward direction, followed by a second band of print data in a reverse direction in band


22


.


24


indicates overshoot and ringing in carriage speed in the forward direction of printing, while


25


indicates carriage speed overshoot and ringing while printing in the reverse direction. As can be seen in

FIG. 2

, carriage speed matches only in the central region


26


in each of bands


21


and


22


. At the left most position


27


, while carriage speed in reverse printing is constant, significant overshoot and ringing is still exhibited for printing in the forward direction; likewise, at extreme right position


28


, although carriage speed in the forward direction is constant, significant ringing and overshoot is still exhibited in carriage speed in the reverse direction. Accordingly, print out at the extreme right and extreme left positions does not match in vertically adjacent bands, resulting in degraded print quality.




SUMMARY OF THE INVENTION




It is an object of the invention to address carriage speed non-uniformities, by providing for a judgment of printing direction and/or printing speed based on content of print data, recording medium width, and the like.




In one aspect, after commencing print out in one direction, a determination is made prior to each subsequent scan as to whether or not the lateral extent of the printed data is great enough so as to cause degradations in print quality, due to non-uniformities in carriage speed, if the subsequent scan were printed in a reverse direction. For example, if a first scan were printed in a forward direction, and included print data which extended across the entire width of the recording medium, and a subsequent scan includes print data that also extends across the entire width of the recording medium, than a determination would be made that print quality would be adversely affected by printing the subsequent scan in the reverse direction. Accordingly, the subsequent scan is printed in the same forward direction as the first scan. On the other hand, if the subsequent scan included print data only in a central area of the recording medium, then print quality would not be adversely affected by non-uniformities in carriage speed. Accordingly, reverse printing of the subsequent scan would be effected. Thereafter, printing for a next subsequent scan could be effected in either of the forward or reverse directions, regardless of the content of the print data, since the now-previous scan occupies only a central area of the recording medium indicating that carriage non-uniformities would not adversely affect print quality of the next subsequent scan.




Likewise, if print out were being effected on a narrow-width recording medium, occupying only a central area of carriage scanning, then printing could be effected in either a forward or reverse direction without adversely affecting print quality due to carriage speed non-uniformities.




In further aspects, the invention slows the overall carriage printing speed for individual ones of printing scans, so as to lower the adverse effect of carriage speed non-uniformities. Specifically, at slowed carriage scanning speeds, the size of ringing and overshoot non-uniformities are reduced significantly. Accordingly, even though one or two printing scans on a recording medium might have been performed slowly, overall printing efficiency is increased since other scans can be printed in forward and reverse directions, without adversely affecting print quality due to carriage speed non-uniformities. Accordingly, overall printing efficiency is increased.




This brief summary has been provided so that the nature of the invention may be understood quickly. A more complete understanding of the invention can be obtained by reference to the following detailed description of preferred embodiments thereof in connection with the attached drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1 and 2

are views for explaining ramp-up non-uniformities in carriage printing speed.





FIG. 3

is a perspective view of computing equipment and a printer used in connection with the present invention.





FIG. 4

is cut-away front perspective view of the printer of

FIG. 3

showing multiple print heads.





FIG. 5

is a detailed block diagram showing the hardware configuration of computing equipment interfaced to the printer of FIG.


3


.





FIGS. 6 and 7

are views for explaining printing control according to a first embodiment of the invention.





FIGS. 8 and 9

are views for explaining printing control according to a second embodiment of the invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 3

is a view showing the outward appearance of computing equipment


80


and a printer


50


used in connection with the practice of the present invention. Computing equipment


40


includes host processor


41


which comprises a personal computer (hereinafter “PC”), preferably an IBM PC-compatible computer having a windowing environment such as Microsoft Windows 95. Provided with computing equipment


40


are display


43


including display screen


42


, keyboard


46


for entering text data and user commands, and pointing device


47


. Pointing device


47


preferably comprises a mouse for pointing and for manipulating objects displayed on display screen


42


.




Computing equipment


40


includes a computer-readable memory medium such as computer disk


45


and/or floppy disk drive


44


. Floppy disk drive


44


provides a means whereby computing equipment


40


can access information, such as data, application programs, etc. stored on removable memory media. A similar CD-ROM interface (not shown) may be provided for computing equipment


40


through which computing equipment


40


can access information stored on removable CD-ROM media.




Printer


50


is preferably a color ink jet printer which forms images by ejecting droplets of ink onto a recording medium such as paper or transparencies or the like. One suitable printer is described in application Ser. No. 08/972,139, “Ejection Tray For A Printer”, the contents of which are incorporated herein by reference as if set forth in full. The invention is usable with other printers, however, so long as the printer prints using a print head mounted on a movable carriage.





FIG. 4

is a cut-away front perspective view of printer


50


. As shown in

FIG. 4

, printer


50


includes housing


51


covered by an unshown removable cover, supply tray


52


for an automatic sheet feeder, feed width adjuster


54


, ejection port


55


, and slidably stowable ejection tray


56


. An unshown manual feed slot accepts wide-format or thick recording media. Not shown in

FIG. 4

are indicator lights, power buttons, resume (on/offline) buttons, power supply and cord, and a parallel port connector for connection of printer


50


to computing equipment


40


, preferably via a bi-directional communication interface.




As further shown in

FIG. 4

, printer


50


includes rollers


60


for feeding media from either the automatic feeder or the manual feeder through printer


50


to media ejection port


55


. Removable dual print heads


61




a


and


61




b


are mounted in respective receiving stations


62




a


and


62




b


which in turn are mounted at a fixed horizontal offset on carriage


63


. Covers


64




a


and


64




b


latch print heads


61




a


and


61




b


in position at receiving stations


62




a


and


62




b


. Carriage


63


is mounted for reciprocal left and right scanning movements on carriage guide rod


69


, and carriage


63


is reciprocally driven across guide rod


69


by belt


67


and an unshown carriage drive motor. Carriage


63


can be driven from an extreme leftward position indicated generally at


86


, which is outside of a carriage reciprocation area during normal (standard or wide width) print operations, to an extreme rightward position indicated generally at


87


, which is also outside of carriage reciprocation operation area during normal printing. Position


87


is also referred to as a “home” position, and includes a pair of ink ejection stations


84




a


and


84




b


, a pair of wiping blades


83




a


and


83




b


for wiping the face of the print heads to remove ink residue, and a pair of ink capping stations


88




a


and


88




b


, each for respective ones of print heads


61




a


and


61




b.






Hingedly mounted on carriage


63


is alignment sensor cover


75


which, during normal print operation, covers alignment sensor


82


(shown in phantom lines) which is used to align print head


61




a


to print head


61




b


. Movement of carriage


63


between the extreme left position


86


(for engagement with upstanding tab


70


) and extreme right position


87


cause cover


75


to be hinged open and closed.





FIG. 5

is a block diagram showing the internal structures of computing equipment


40


and printer


50


. In

FIG. 5

, computing equipment


40


includes a central processing unit (“CPU”)


100


such as a programmable microprocessor interfaced to computer bus


101


. Also coupled to computer bus


101


are display interface


102


for interfacing to display


43


, printer interface


104


for interfacing to printer


50


through a bi-directional communication line


106


, floppy disk interface


124


for interfacing to floppy disk drive


44


, keyboard interface


109


for interfacing to keyboard


46


, and pointing device interface


110


for interfacing to pointing device


47


. A random access memory (“RAM”)


116


interfaces to computer bus


101


to provide CPU


100


with access to memory storage. In particular, when executing stored program instruction sequences, CPU


100


loads those instruction sequences from disk


45


(or other memory media such as computer readable media accessed via an unshown network interface) into RAM


116


and executes those stored program instruction sequences out of RAM


116


. It should also be recognized that standard disk-swapping techniques available under windowing operating systems allow segments of memory to be swapped on and off disk


45


to RAM


116


.




Read only memory (“ROM”)


103


in computing equipment


40


stores invariant instruction sequences, such as start-up instruction sequences or basic input/output operating system (“BOIS”) sequences for operation of keyboard


46


.




Disk


45


is one example of a computer readable medium that stores program instruction sequences executable by CPU


100


so as to constitute operating system


111


, application programs


112


, printer driver


114


and other application programs, files, and device drivers such as driver


119


. Application programs are programs by which computing equipment


40


generates files, manipulates and stores those files on disk


45


, presents data on those files to a user via display screen


42


, and prints data via printer


50


. Disk


45


also stores an operating system


111


which, as noted above, is preferably a windowing operating system. Device drivers are also stored on disk


45


. At least one of the device drivers comprises a printer driver


114


which provides a software interface to printer


50


. Data exchanged between computing equipment


40


and printer


50


is effected by the printer driver, as described in more detail below. In particular, alignment according to the invention is controlled by program instruction sequences coded by printer driver


114


.




Referring again to

FIG. 5

, printer


50


includes print controller


120


and print engine


131


. Print controller


120


contains computerized and electronic devices used to control print engine


131


, and print engine


131


includes physical devices such as carriage and line feed motors together with a print carriage and print heads depicted in

FIG. 4

for obtaining print output. As shown in

FIG. 5

, print controller


120


includes CPU


121


such as an 8-bit or 16-bit microprocessor, ROM


122


, control logic


124


and I/O ports


127


connected to bus


126


. Also connected to control logic


124


is RAM


129


. Connected to I/O ports


127


is EEPROM


132


for storing printer parameters, such as the width of conflict zones, which can be obtained by computing equipment


40


over bi-directional link


106


for use during subsequent printing operations.




Print engine


131


includes line feed motor


136


controlled by line feed motor driver


136




a


, and carriage motor


137


controlled by carriage motor driver


137




a


. Dual print heads


61




a


and


61




b


are removable print heads carried on carriage


63


(

FIG. 4

) and include ink ejection nozzles for forming a printed image on a recording medium, as well as sensors to provide feedback as to the presence and characteristics of the removable print heads. Also provided in print engine


131


are audible buzzer


128


, cover sensors


134


, user-actuatable switches


133


and indication LEDs


135


.




Control logic


124


provides control signals for nozzles in print heads


61




a


and


61




b


and further provides control logic for line feed motor driver


136




a


and carriage motor driver


137




a


, via I/O port


127


. I/O port


127


receives sensor output from print heads


61




a


and


61




b


, sensor output from sensors


134


and switches


133


, and in addition provides control signals for buzzer


128


and LEDs


135


. As noted above, I/O ports


127


channel control signals from control logic


124


to line feed motor driver


136




a


and carriage motor driver


137




a.






ROM


122


stores font data, program instruction sequences to control printer


50


, and other invariant data for printer operation. RAM


129


stores print data in a print buffer defined by the program instruction sequences in ROM


122


, for printout by print heads


61




a


and


61




b


. EEPROM


132


provides non-volatile reprogrammable memory for printer information such as print head configuration, print head alignment parameters, parameters that identify the printer, the printer driver, the print heads, status of ink in the ink cartridges, width of conflict zones, and the like, all of which may be provided to print driver


114


in computing equipment


40


so as to inform computing equipment


40


of operational parameters of printer


50


, and so as to allow print driver


114


to change print data sent to printer


50


over bi-directional communication line


106


so as to accommodate various configurations of printer


50


.





FIG. 6

is a flow diagram illustrating computer-executable stored program instruction sequences constituting improved printing to accommodate carriage speed non-uniformities, according to one embodiment of the invention. The process steps shown in the left-hand side of

FIG. 6

are preferably stored in printer driver


114


on disk


45


, and are executed by CPU


100


so as to make determinations of whether reversed printing would degrade print quality based on carriage speed non-uniformities. On the other hand, the process steps in the right-hand side of

FIG. 6

are preferably stored in ROM


122


for execution by CPU


121


so as to receive print data for forward or reversed printing, move carriage


63


based on commands from computing equipment


40


, and print in directions commanded by computing equipment


40


. In

FIG. 6

, solid lines refer to flow sequences within each of CPUs


100


and


121


, whereas dashed lines refer to communication over bi-directional communication link


106


.




Generally speaking, the stored program instruction sequences illustrated in

FIG. 6

comprise printing for a current scan of print data based on printing direction and lateral extent of print data for a prior scan, in which a determination is made as to whether the lateral extent of print data for a current scan would cause print quality degradation due to carriage speed non-uniformities. If, based on the lateral extent of print data for the current and prior scan, a determination is made that print quality would be degraded by reverse printing, then print out of the current scan is effected in the same direction as that of the prior scan. On the other hand, if a determination is made that no or little degradation in print quality would occur if print out of the current scan were effected in a reversed direction, then print out of the current scan is effected in the reversed direction, thereby improving overall print efficiency.




In more detail, in step S


601


computing equipment


40


determines the lateral extent of printed data on the recording medium for a prior scan, and in step S


602


computing equipment


40


determines the lateral extent of printed data for a current scan. In step S


604


, a determination is made as to whether or not print out of the current scan, if made in a direction opposite to that of print out for the prior scan, would cause print quality degradation due to carriage speed non-uniformities. A full explanation of how conflicts might occur is given with respect to

FIG. 7

; generally speaking, however, conflicts would occur if printed data for both the current scan and the prior scan would appear at the same time in either one of conflict zones at extreme lateral edges of the recording medium.




If step S


604


determines that a conflict would occur, meaning that print data would be degraded if print out of the current scan were printed in a direction opposite to that of the prior scan, then in step S


605


computing equipment


40


commands printer


50


to return carriage


63


to the opposite side of the printer chassis, in preparation for print out in the same direction as that of the prior scan. After or during a movement of the carriage (step S


621


), computing equipment


40


sends print data to printer


50


for the current scan. As depicted in step S


606


, the print data for the current scan is sent to printer


50


in the same order as that of the prior scan. After the print data has been sent and stored in printer


50


(step S


622


), computing equipment


40


sends a command (step S


607


) to printer


50


so as to effect print out of the current scan in the same direction as that of the prior scan (step S


623


). Thereafter, flow returns to step S


601


, for processing of a next subsequent scan of print data.




On the other hands if step S


604


determines that no conflict would be caused by reverse printing, meaning that print out of a current scan in a direction opposite to that of the prior scan would not unduly degrade print data due to carriage speed non-uniformities, then flow branches to step S


609


. In step S


609


, computing equipment


40


sends print data for the current scan to printer


50


, the print data being sent in an order opposite to that of the prior scan. After storage of the print data by printer


50


(step S


625


), computing equipment sends a command to print the current scan (step S


610


). Printer


50


responds in step S


626


by printing the current scan of print data in a direction opposite to that of the prior scan. Flow when returns to step S


601


for processing of a next subsequent scan.





FIG. 7

is a view for explaining situations in which step S


604


would determine that there would, or would not, be a conflict for reverse printing due to carriage speed nor-uniformities.

FIG. 7

depicts a recording medium


30


on which are shown plural scans


33


through


39


both in the forward direction and the reverse directions, respectively indicated by the letters “F” and “R”. Shown in phantom lines and superimposed on each of scans


33


though


39


are ringing and overshoot patterns depicting carriage speed non-uniformities. Finally,

FIG. 7

also shows conflict zones


31


and


32


, each arranged at extreme lateral right and left-hand sides within the printing zone of recording medium


30


. These conflict zones are sized from the edge of recording medium


30


(or from the edge of a print zone thereof), extending for a distance inwardly corresponding to the distance b−a (see

FIG. 1

) from where print degradations due to speed non-uniformities are noticeable to where they are no longer noticeable and do hot degrade print quality.




The flow diagram of

FIG. 6

will now be explained with respect to each of scans


33


through


39


of FIG.


7


.




Scan


33


proceeds in a forward direction, since it is the first scan on recording medium


30


and there is no need to make any determinations as to whether a conflict in scanning direction would occur.




For scan


34


, step S


604


determines that there would be a conflict if print out were effected in a reverse direction. The conflict would occur at both conflict zones


31


and


32


, since if scanning were effected in a reverse direction then print out for scan


33


and for scan


34


would not match in both of the conflict zones. Accordingly, print out for scan


34


is effected in the same direction as that for scan


33


, corresponding to steps S


605


through S


607


.




With respect to scan


35


, step S


604


determines that no conflict would be caused. No conflict would be caused since the lateral extent of print data for scan


35


does not extend into either of conflict zones


31


or


32


where print data for prior scan


34


is present. Accordingly, print out for scan


35


is effected in a reverse direction, corresponding to steps S


609


and S


610


.




With respect to scan


36


, step S


604


determines that no conflict would be caused. No conflict would be caused since there is no overlap of print data between current scan


36


and prior scan


35


in either of conflict zones


31


or


32


. Accordingly, print out for scan


36


is effected in the opposite direction to that of prior scan


35


, in correspondence to steps S


609


and S


610


.




Likewise, for scan


37


, no conflict would occur since there is no overlap of print data for current scan


37


or prior scan


36


in either of conflict zones


31


and


32


. Accordingly, print out for scan


37


is effected in the direction opposite to that of prior scan


36


.




On the other hand, for scan


38


, since print data overlaps in at least one of the conflict zones (here conflict zone


32


), step S


604


determines that a conflict would occur if print out were effected in an opposite direction. Accordingly, print data for scan


38


is effected in the same direction as that of prior scan


37


, corresponding to steps S


605


through S


607


.




Likewise, for scan


39


, since print data for the current scan and the prior scan overlap at least in one conflict zone (here conflict zone


31


), print out of scan


39


is effected in the same direction as that of prior scan


38


.




It is noted that the size of the conflict zones may be decreased by slowing the target scanning speed for carriage


63


. Specifically, at slower speeds, the extent of overshoot and ringing is reduced significantly, resulting in smaller conflict zones. Accordingly, a second embodiment of the invention modifies that of the

FIG. 6

embodiment by inserting a test to determine whether a slower carriage speed would avoid a conflict if opposite direction printing were allowed.




Specifically, this second embodiment is based on the observation that for slower carriage speeds, carriage speed non-uniformities are decreased dramatically, particularly non-uniformities due to ringing and speed overshoot. Thus, the width of critical zones, such as critical zones


31


and


32


depicted in

FIG. 7

, can be decreased. The end result is that, although individual ones of the scans on the recording medium may be made at a slower carriage speed, since more frequent forward and reverse printing would be permitted, overall printing efficiency is increased.




Although the embodiment illustrated in

FIG. 8

shows adjustment of printing speed in combination with decisions on forward and reverse printing, it should be noted that adjustments of printing speed alone can be made in connection with uni-directional printing.




In more detail, in step S


801


computing equipment


40


determines the lateral extent of printed data on the recording medium for a prior scan, and in step S


802


computing equipment


40


determines the lateral extent of printed data for a current scan. In step S


804


, a determination is made as to whether or not printout of the current scan, if printed at standard printing speed and if made in a direction opposite to that of printout for a prior scan, would cause print quality degradation due to carriage speed non-uniformities. Conflicts in step S


804


are determined as shown above in connection with

FIG. 7

, and occur if printed data for both the current scan and the prior scan would appear at the same time in either one of conflict zones


31


and


32


at lateral edges of the recording medium.




If step S


804


determines that no conflict would be caused by reverse printing at the standard printing speed, meaning that printout of a current scan in a direction opposite to that of the prior scan and at a high speed would not unduly degrade print data due to carriage speed non-uniformities, then flow branches to step S


809


in which carriage speed for carriage


63


is set at full speed. Printer


50


responds by setting the carriage speed as appropriate (step S


824


). Thereafter, in step S


811


, computing equipment


40


sends print data for the current scan to printer


50


, the print data being sent in an order opposite to that of the prior scan. After storage of the print data by printer


50


(step S


825


), computing equipment


40


sends a command to print the current scan (step S


812


). Printer


50


responds in step S


826


by printing the current scan of print data at full carriage speed in a direction opposite to that of the prior scan. Flow then returns to step S


801


for processing of the next subsequent scan.




On the other hand, if step S


804


determines that a conflict would be caused by reverse printing at full carriage speed, then flow proceeds to step S


805


which determines whether the conflict would remain if the carriage speed were reduced. Specifically, at slower carriage speeds, meaning carriage speeds less than a full printing speed such as half printing speed, carriage non-uniformities due to ringing, overshoot and the like, are significantly decreased. In particular, as depicted in

FIG. 9

, the width of conflict zones


31


and


32


are reduced as shown at


31


′ and


32


′. Thus, at slower carriage speeds, the width of the conflict zones


31


′ and


32


′ are reduced relative to the width of conflict zones


31


and


32


for full printing speeds. As a result, directing attention particularly to scan


39


′, although the first embodiment would have printed scan


39


′ in the reverse direction due to conflicts in conflict zone


31


, since the width of conflict zone


31


is reduced to that shown at


31


′ at a slower carriage speed, no conflict would occur at a slower carriage speed. Accordingly, scan


39


′ can be printed at a slow carriage speed but in the forward direction rather than the reverse direction, thereby saving time needed to return the carriage to the opposite side and otherwise increasing overall printing efficiency.




Accordingly, returning to

FIG. 8

, if step S


805


determines that the conflict would be removed if the carriage speed were slowed, flow branches to step S


810


in which the carriage speed is set to a slow carriage speed, with printer


50


responding appropriately (step S


824


). Thereafter, flow proceeds to step S


811


and S


812


, and to S


825


and S


826


, for opposite direction printing.




On the other hand, if step S


805


determines that the conflict would not be removed even if the carriage speed were slowed, then flow advances to steps S


806


through S


808


in which carriage


63


is returned to the opposite side of the printer chassis, print data is sent in the same order as that of the prior scan, and a print command is sent, all so as to cause printer


50


to print in the same direction as that of a prior scan (steps S


821


through S


823


).




According to a third embodiment of the invention, the conflict zones might actually lie outside the lateral extent of the recording medium in a case where the recording medium is narrow and located centrally in the carriage reciprocation path. Thus, a third embodiment of the invention allows opposite direction printing in all instances where the recording medium is narrow and centrally located, since it is predetermined that step S


604


would result in a “no-conflict” determination.




The invention has been described with respect to particular illustrative embodiments. It is to be understood that the invention is not limited to the above-described embodiments and that various changes and modifications may be made by those of ordinary skill in the art without departing from the spirit and scope of the invention.



Claims
  • 1. Method for forward and reverse printing on a recording medium by reciprocal forward and reverse scans of a print head in accordance with print data, comprising the steps of:determining a lateral printing extent of print data for a current scan; comparing the lateral extent of print data for the current scan with a lateral extent of print data for a prior scan so as to determine whether print data for the current scan and the prior scan overlap in critical zones at lateral edges of the recording medium; printing the current scan in a same direction as that of the prior scan in a case where print data overlaps in either one of the critical zones; and printing the current scan in a direction opposite to that of the prior scan in a case where print data does not overlap in either of the critical zones.
  • 2. A method according to claim 1, wherein the critical zones are sized in correspondence with ramp up non-uniformities of a print carriage on which the print head is mounted, so as to accommodate a distance between a point where print degradations due to speed non-uniformities are noticeable to a point where print degradations due to speed non-uniformities are no longer noticeable.
  • 3. A method according to claim 1, further comprising a step responsive to a determination that print data for a current scan and a prior scan overlap in at least one critical zone, the step comprising re-determination of whether print data for a current scan and a prior scan overlap if the current scan were printed at a slower print speed.
  • 4. A method according to claim 1, further comprising the step of printing in forward and reverse reciprocal movement regardless of the determination in said determining step, in a case where a lateral extent of the recording medium is narrow and located centrally in the carriage reciprocation path.
  • 5. A method for printing on a recording medium with a movable print head controllably movable in at least high and low scan speeds comprising the steps of:determining a lateral printing extent of print data for a current scan; comparing the lateral extent of print data for the current scan with a lateral extent of print data for a prior scan so as to determine whether print data for the current scan and the prior scan overlap in high-speed critical zones at lateral edges of the recording medium, wherein the high-speed critical zones correspond to critical zones for printing at the high scan speed; printing the current scan at a high scan speed in a case where print data does not overlap in either of the high-speed critical zones; responsive to a determination that print data overlaps in either one of the high-speed critical zones, comparing the lateral extent of print data for the current scan with the lateral extent of print data for the prior scan so as to determine whether print data for the current scan and the prior scan overlap in low-speed critical zones at lateral edges of the recording medium, the low-speed critical zones corresponding to the low scanning speed; and printing the current scan at the low scanning speed in a case where print data does not overlap in either of the low-speed critical zones.
  • 6. A method according to claim 5, wherein the low-speed critical zones and the high-speed critical zones are sized in correspondence with ramp up non-uniformities at the high scanning speed and the low scanning speed, respectively, for a print carriage on which the print head is mounted, so as to accommodate a distance between a point where print degradations due to speed non-uniformities are noticeable to a point where print degradations due to speed non-uniformities are no longer noticeable.
  • 7. A print control method comprising the steps of:determining a lateral printing extent of print data for a current scan; and controlling a direction of printing based on the lateral printing extent and based on critical zones of a recording medium on which printing is effected, wherein said critical zones comprise an area of said recording medium where print carriage speed is non-constant and wherein printing is effected.
  • 8. A print control method comprising the steps of:a first determining step of determining a lateral printing extent of print data for a current scan; a second deterring step if determining, based on the determined lateral printing extent, whether a size of a critical zone in which carriage speed non-uniformities occur and wherein printing is effected can be adjusted so as to reduce the size of the critical zone by controlling a target speed of printing; and controlling a target speed of printing based on a result of the second determining step.
  • 9. A point control method according to claim 8, wherein the critical zone comprises an area from a point where the carriage reaches a predetermined speed to a point where a fluctuation of the carriage speed settles to a degree sufficient to effect recording.
  • 10. An apparatus for forward and reverse printing on a recording medium by reciprocal forward and reverse scans of a print head in accordance with print data, comprising:a memory for storing executable process steps; and a processor to execute said process steps stored in said memory; wherein said process steps include steps to (a) determine a lateral printing extent of print data for a current scan, (b) compare the lateral extent of print data for the current scan with a lateral extent of print data for a prior scan so as to determine whether print data for the current scan and the prior scan overlap in critical zones at lateral edges of the recording medium, (c) print the current scan in a same direction as that of the prior scan in a case where print data overlaps in either one of the critical zones, and (d) print the current scan in a direction opposite to that of the prior scan in a case where print data does not overlap in either of the critical zones.
  • 11. An apparatus according to claim 10, wherein the critical zones are sized in correspondence with ramp up non-uniformities of a print carriage on which the print head is mounted, so as to accommodate a distance between a point where print degradations due to speed non-uniformities are noticeable to a point where print degradations due to speed non-uniformities are no longer noticeable.
  • 12. An apparatus according to claim 10, wherein said process steps further include a step responsive to a determination that print data for a current scan and a prior scan overlap in at least one critical zone, to re-determine whether print data for a current scan and a prior scan overlap if the current scan were printed at a slower print speed.
  • 13. An apparatus according to claim 10, wherein said process steps further include a step to print in forward and reverse reciprocal movement regardless of the determination in said determining step, in a case where a lateral extent of the recording medium is narrow and located centrally in the carriage reciprocation path.
  • 14. An apparatus for printing on a recording medium with a movable print head controllably movable in at least high and low scan speeds comprising:a memory for storing executable process steps; and a processor to execute said process steps stored in said memory; wherein said process steps include steps to (a) determine a lateral printing extent of print data for a current scan, (b) compare the lateral extent of print data for the current scan with a lateral extent of print data for a prior scan so as to determine whether print data for the current scan and the prior scan overlap in high-speed critical zones at lateral edges of the recording medium, wherein the high-speed critical zones correspond to critical zones for printing at the high scan speed, (c) print the current scan at a high scan speed in a case where print data does not overlap in either of the high-speed critical zones, (d) responsive to a determination that print data overlaps in either one of the high-speed critical zones, comparing the lateral extent of print data for the current scan with the lateral extent of print data for the prior scan so as to determine whether print data for the current scan and the prior scan overlap in low-speed critical zones at lateral edges of the recording medium, the low-speed critical zones corresponding to the low scanning speed, and (e) print the current scan at the low scanning speed in a case where print data does not overlap in either of the low-speed critical zones.
  • 15. An apparatus according to claim 14, wherein the low-speed critical zones and the high-speed critical zones are sized in correspondence with ramp up non-uniformities at the high scanning speed and the low scanning speed, respectively, for a print carriage on which the print head is mounted, so as to accommodate a distance between a point where print degradations due to speed non-uniformities are noticeable to a point where print degradations due to speed non-uniformities are no longer noticeable.
  • 16. A print control apparatus comprising:a memory for storing executable process steps; and a processor to execute said process steps stored in said memory; wherein said process steps include steps to (a) determine a lateral printing extent of print data for a current scan, and (b) control a direction of printing based on the lateral printing extent and based critical zones of a recording medium on which printing is effected, wherein said critical zones comprise an area of said recording medium where print carriage speed is non-constant and wherein printing is effected.
  • 17. A print control apparatus comprising:a memory for storing executable process steps; and a processor to execute said process steps stored in said memory; wherein said process steps include (a) a first determining step of determining a lateral printing extent of print data for a current scan, (b) a second determining step of determining, based on the determined lateral printing extent, whether a size of a critical zone in which carriage speed non-uniformities occur and wherein printing is effected can be adjusted so as to reduce the size of the critical zone by controlling a target speed of printing, and (c) controlling a target speed of printing based on a result of the second determining step.
  • 18. A print control apparatus according to claim 17, wherein the critical zone comprises an area from a point where the carriage reaches a predetermined speed to a point where a fluctuation of the carriage speed settles to a degree sufficient to effect recording.
  • 19. Computer-executable process steps stored on a computer readable medium, said process steps for forward and reverse printing on a recording medium by reciprocal forward and reverse scans of a print head in accordance with print data, said process steps comprising:a determining step to determine a lateral printing extent of print data for a current scan; a comparing step to compare the lateral extent of print data for the current scan with a lateral extent of print data for a prior scan so as to determine whether print data for the current scan and the prior scan overlap in critical zones at lateral edges of the recording medium a first printing step to print the current scan in a same direction as that of the prior scan in a case where print data overlaps in either one of the critical zones; and a second printing step to print the current scan in a direction opposite to that of the prior scan in a case where print data does not overlap in either of the critical zones.
  • 20. Computer-executable process steps according to claim 19, wherein the critical zones are sized in correspondence with ramp up non-uniformities of a print carriage on which the print head is mounted, so as to accommodate a distance between a point where print degradations due to speed non-uniformities are noticeable to a point where print degradations due to speed non-uniformities are no longer noticeable.
  • 21. Computer-executable process steps according to claim 19, wherein said process steps further include a re-determining step responsive to a determination that print data for a current scan and a prior scan overlap in at least one critical zone, to re-determine whether print data for a current scan and a prior scan overlap if the current scan were printed at a slower print speed.
  • 22. Computer-executable process steps according to claim 19, wherein said process steps further include a third printing step to print in forward and reverse reciprocal movement regardless of the determination in said determining step, in a case where a lateral extent of the recording medium is narrow and located centrally in the carriage reciprocation path.
  • 23. Computer-executable process steps stored on a computer readable medium, said process steps for printing on a recording medium with a movable print head controllably movable in at least high and low scan speeds, said process steps comprising:a determining step to determine a lateral printing extent of print data for a current scan; a comparing step to compare the lateral extent of print data for the current scan with a lateral extent of print data for a prior scan so as to determine whether print data for the current scan and the prior scan overlap in high-speed critical zones at lateral edges of the recording medium, wherein the high-speed critical zones correspond to critical zones for printing at the high scan speed; a printing step to print the current scan at a high scan speed in a case where print data does not overlap in either of the high-speed critical zones; a comparing step responsive to a determination that print data overlaps in either one of the high-speed critical zones, to compare the lateral extent of print data for the current scan with the lateral extent of print data for the prior scan so as to determine whether print data for the current scan and the prior scan overlap in low-speed critical zones at lateral edges of the recording medium, the low-speed critical zones corresponding to the low scanning speed; and a printing step to print the current scan at the low scanning speed in a case where print data does not overlap in either of the low-speed critical zones.
  • 24. Computer-executable process steps according to claim 23, wherein the low-speed critical zones and the high-speed critical zones are sized in correspondence with ramp up non-uniformities at the high scanning speed and the low scanning speed, respectively, for a print carriage on which the print head is mounted, so as to accommodate a distance between a point where print degradations due to speed non-uniformities are noticeable to a point where print degradations due to speed non-uniformities are no longer noticeable.
  • 25. Computer executable process steps stored on a computer readable medium, said process steps for forward and reverse printing on a recording medium by reciprocal forward and reverse scans of a print head in accordance with print data, said process steps comprising:a determining step to determine a lateral printing, extent of print data for a current scan; and a controlling step to control a direction of printing based on the lateral printing extent and based on critical zones of a recording medium on which printing is effected, wherein said critical zones comprise an area of said recording medium where print carriage speed is non-constant and wherein printing is effected.
  • 26. Computer-executable process steps stored on a computer readable medium, said process steps for forward and reverse printing on a recording medium by reciprocal forward and reverse scans of a print head in accordance with print data, said process steps comprising:a first determining step of determining a lateral printing extent of print data for a current scan; a second determining step of determining, based on the determined lateral printing extent, whether a size of a critical zone in which carriage speed non-uniformities occur and wherein printing is effected can be adjusted so as to reduce the size of the critical zone by controlling a target speed of printing; and a controlling step of controlling a target speed of printing based on a result of the second determining step.
  • 27. Computer-executable process steps according to claim 26, wherein the critical zone comprises an area from a point where the carriage reaches a predetermined speed to a point where a fluctuation of the carriage speed settles to a degree sufficient to effect recording.
US Referenced Citations (4)
Number Name Date Kind
3764994 Brooks et al. Oct 1973 A
5527121 Santon Jun 1996 A
5997130 Bolash et al. Dec 1999 A
6050674 Hirabayashi et al. Apr 2000 A
Foreign Referenced Citations (4)
Number Date Country
284796 Oct 1988 EP
0284796 Oct 1988 EP
465850 Jan 1992 EP
724962 Aug 1996 EP