Patent Grant
9039312
The present application claims priority from Japanese Patent Application No. 2013-45766, which was filed on Mar. 7, 2013, the disclosure of which is incorporated herein by reference in its entirety.
1. Field
The present disclosure relates to a printer that produces a print label by performing desired printing on a print-receiving tape.
2. Description of the Related Art
There are known printers which produce print labels by performing desired printing on a print-receiving tape. Such a printer stores a roll around which is wound the print-receiving tape into a roll shape in a roll storage part, and performs desired printing on the print-receiving tape by printing means while feeding out the print-receiving tape from the roll by feeding means. The print-receiving tape on which printing has been thus performed is then discharged to the outside of the housing and, in such a state, the roll side is cut by cutting means. In this manner, print labels are produced.
The printer (label producing apparatus) described in JP, A, 2011-73241 comprises a pair of guide members in the roll storage part. These guide members are provided so as to be capable of moving close to and away from each other by advancing and retreating in tandem in the width direction of the roll with respect to a reference position, and regulate the width-direction position of the print-receiving tape fed out from the roll while sandwiching the stored roll.
Nevertheless, according to the printer of the prior art, the print-receiving tape is repeatedly fed and stopped, thereby sometimes producing slack in the print-receiving tape near the feed-out position when the feeding is stopped due to the vibration of the apparatus itself, external impact, or the like. In such a case, slackened winding may occur in the roll, making the feeding of the print-receiving tape become unstable when feeding is resumed, triggering a printing disturbance.
In response, a configuration that provides a pressing roller which contacts the print-receiving tape fed out from the roll near the feed-out position is conceivable. However, if the roller width of the pressing roller is set relatively small so that the pressing roller is not contacted when the space between the guide members is narrowed, the pressing roller cannot adequately press the print-receiving tape, resulting in the possibility that the feeding of the tape will become unstable. On the other hand, while the feeding of the tape stabilizes when a large roller width is set, the space between the guide members cannot be set smaller than the roller width, thereby significantly restricting the adjustable range of the space between the guide members, making it no longer possible to support a roll with diverse tape widths.
It is therefore an object of the present disclosure to provide a printer capable of supporting a roll with diverse tape widths by guide members while stabilizing the feeding of the print-receiving tape by a pressing roller.
In order to achieve the above-described object, according to the aspect of the present application, there is provided a printer comprising a roll storage part configured to store a roll that winds a print-receiving tape, a feeder configured to feed the print-receiving tape fed out from the roll stored in the roll storage part, a printing head configured to perform desired printing on the print-receiving tape fed by the feeder, a pair of guide members configured to determine a width-direction position of the print-receiving tape fed out from the roll while sandwiching the stored roll, provided on the roll storage part, a guide driving mechanism configured to make the pair of guide members move close to and away from each other by advancing and retreating in tandem in a width direction of the roll with respect to a reference position, a cover that covers the roll storage part, a pressing roller configured to contact the print-receiving tape fed out from the roll near a feed-out position, rotatably provided on the cover, and a recessed part configured to house at least a part of the pressing roller, provided to each position of the pair of guide members corresponding to the pressing roller.
According to the printer, the print-receiving tape is repeatedly fed and stopped, sometimes producing slack in the print-receiving tape near the feed-out position when the feeding is stopped due to the vibration of the apparatus itself, external impact, or the like. In such a case, slackened winding may occur in the roll, making the feeding of the print-receiving tape become unstable when feeding is resumed, triggering a printing disturbance.
The printer of the present disclosure comprises a pressing roller rotatably provided on the cover. This pressing roller contacts the print-receiving tape fed out from the roll near the feed-out position, making it possible to impart tension to the print-receiving tape and suppress the looseness when the feeding is stopped. With this arrangement, the feeding of the tape is stabilized, making it possible to suppress a printing disturbance.
On the other hand, the printer comprises a pair of guide members in the roll storage part. These guide members advance and retreat in tandem in the width direction of the roll with respect to a reference position, making it possible to adjust the space in accordance with a roll with diverse tape widths.
In such a configuration, if the roller width of the pressing roller is set relatively small so that the pressing roller is not contacted when the space between the guide members is narrowed, the pressing roller cannot adequately press the print-receiving tape, resulting in the possibility that the feeding of the tape will become unstable. On the other hand, while the feeding of the tape stabilizes when a large roller width is set, the space between the guide members cannot be set smaller than the roller width, thereby significantly restricting the adjustable range of the space between the guide members, making it no longer possible to support a roll with diverse tape widths.
Hence, according to the present disclosure, each of the guide members comprises a recessed part at a position corresponding to the pressing roller. This recessed part houses at least a part of the pressing roller, thereby making it possible to secure a wide adjustable range of the space between the guide members, even in a case where a relatively large roller width is set. Accordingly, it is possible to support a roll with diverse tape widths by the guide members while stabilizing the feeding of the print-receiving tape by the pressing roller.
Further, by thus providing a recessed part on each guide member, it is possible to extend the guide members up to the downstream side in the tape transport direction than the position where the pressing roller is provided while avoiding contact with the pressing roller. With this arrangement, it is possible to support the guide members near the tape feed-out position, thereby making it possible to increase the strength of the guide members. As a result, it is possible to stabilize and guide the print-receiving tape fed out from the roll.
The following describes an embodiment of the present disclosure with reference to accompanying drawings.
First, the general outer appearance configuration of the label producing apparatus 1 of this embodiment will be described using
In
The upper cover unit 5 is pivotably connected to the housing 2 at the rearward end part via a rotating shaft part 2a (refer to
The liquid crystal panel part 5B is pivotably connected to the touch panel part 5A at the rearward end part via a rotating shaft part 5a (refer to
The operation button part 5C is disposed on an upper surface position on the frontward side of the upper cover unit 5, and disposes a power supply button 7A of the label producing apparatus 1, a status button 7B for displaying the peripheral device operation status, a label production instruction button 7C, and the like.
A release tab 17 is disposed on both left and right side walls of the housing 2. Pressing this release tab 17 upward releases the locking of the upper cover unit 5 to the housing 2, making it possible to open the upper cover unit 5.
A first discharging exit 6A and a second discharging exit 6B positioned in an area further on the downward side than the first discharging exit 6A are disposed on the front panel 6. Further, the section of the front panel 6 that comprises the second discharging exit 6B forms an opening/closing lid 6 pivotable to the frontward side to improve the convenience of installation of a print-receiving tape 3A described later, paper ejection, and the like, for example.
The first discharging exit 6A is formed by a front surface upper edge part of the housing 2 and a front surface lower edge part of the upper cover unit 5 when the upper cover unit 5 is closed. Note that a cutting blade 8 is disposed on the lower edge inner side of the first discharging exit 6A side of the upper cover unit 5, facing downward (refer to
Next, the inner structure of the label producing apparatus 1 of this embodiment will be described using
As shown in
The roll 3 is rotatably stored in the roll storage part 4 with the axis of the winding of the print-receiving tape 3A in the left-right direction orthogonal to the front-rear direction.
A label mount L used for a price tag or the like, for example, is consecutively disposed along a longitudinal direction on a separation material layer 3c of the print-receiving tape 3A constituting the roll 3, as shown in the enlarged view in
Three support rollers 51-53 are disposed on the bottom surface part of the roll storage part 4. The support rollers 51-53 drivingly rotate and rotatably support the roll 3 by the contact of at least two rollers with the outer peripheral surface of the roll 3 when a platen roller 66 is rotationally driven, pulling out the print-receiving tape 3A from the roll 3. These three support rollers vary in position in the circumferential direction with respect to the roll 3, and are disposed in the order of the first support roller 51, the second support roller 52, and the third support roller 53, along the circumferential direction of the roll 3, from the front toward the rear. The first to third support rollers 51-53 are divided into a plurality of sections in the left-right direction (in other words, the roll width direction), and only the sections on which the roll 3 is mounted rotate in accordance with the roll width.
On the other hand, a first guide member 20A that contacts an end surface 3R on the right side of the roll 3 and guides the print-receiving tape 3A in the left-right direction (that is, the tape width direction; hereinafter the same), and a second guide member 20B that contacts an end surface 3L on the left side of the roll 3 and guides the print-receiving tape 3A in the left-right direction are further disposed on the roll storage part 4. The first guide member 20A and the second guide member 20B are capable of moving close to and away from each other by advancing and retreating along the left-right direction. Then, the first guide member 20A contacts the roll 3 from the right side and the second guide member 20B contacts the roll 3 from the left side, thereby guiding the print-receiving tape 3A while sandwiching the roll 3 from both sides. Since both of the guide members 20A, 20B are thus disposed in an advanceable and retreatable manner along the left-right direction, both of the guide members 20A, 20B are made to advance and retreat and adjust position in accordance with the width of the stored roll 3, thereby making it possible to sandwich the roll 3 with any width by both of the guide members 20A, 20B and guide the width direction of the print-receiving tape 3A. Note that the details of the support structure for making the guide members 20A and 20B advance and retreat will be described later.
On the other hand, the print head 61 is disposed on the front end lower side of the upper cover unit 5, as shown in
At this time, the disposed position of the platen roller 66 in the housing 2 corresponds to the installation position of the print head 61 in the upper cover unit 5. Then, with the closing of the upper cover unit 5, the print-receiving tape 3A is sandwiched by the print head 61 disposed on the upper cover unit 5 side and the platen roller 66 disposed on the housing 2 side, making it possible to perform printing by the print head 61. Further, with the closing of the upper cover unit 5, the gear fixed to the roller shaft 66A of the platen roller 66 meshes with a gear train (not shown) on the housing 2 side, and the platen roller 66 is rotationally driven by a platen roller motor (not shown) comprising a stepping motor or the like. With this arrangement, the platen roller 66 feeds out the print-receiving tape 3A from the roll 3 stored in the roll storage part 4, and the print-receiving tape 3A is fed in a posture in which the tape width direction thereof is in the left-right direction.
The print head 61, although not particularly shown, is disposed so that it is supported in the middle part thereof and urged downward by a suitable spring member. The upper cover unit 5 is changed to an open state by the release tab 17, causing the print head 61 to separate from the platen roller 66 (refer to
Note that the roll 3 is configured by winding the print-receiving tape 3A into a roll shape so that the label mount L is positioned on the outside in the diameter direction. As a result, the print-receiving tape 3A is fed out from the upper side of the roll 3 with the surface on the label mount L side facing upward (refer to the dashed line in
Further, a separation plate 200 for peeling the print-receiving layer 3a and adhesive layer 3b from the separation material layer 3c by looping back the separation material layer 3c to the downward side of the platen roller 66 is disposed further on the frontward side than the platen roller 66. The print-receiving layer 3a with print and the adhesive layer 3b peeled from the separation material layer 3c by the separation plate 200 are discharged to the outside of the housing 2 via the first discharging exit 6A positioned further on the frontward side than the separation plate 200. The cutting blade 8 is used to cut the print-receiving layer 3a and adhesive layer 3b discharged to the outside of the housing 2 via the first discharging exit 6A at a position desired by the operator.
On the other hand, a pinch roller 201 that feeds the separation material layer 3c looped back to the downward side by the separation plate 200, sandwiching the separation material layer 3c with the platen roller 66, is disposed below the platen roller 66. The separation material layer 3c fed by the pinch roller 201 is discharged from the second discharging exit 6B to the outside of the housing 2. Note that this pinch roller 201 is disposed on the opening/closing lid 6C via a suitable support part (not shown).
Further, a pressing roller 31 is disposed near the feed-out position of the print-receiving tape 3A of the roll 3 stored in the roll storage part 4, further on the rearward side than the platen roller 66. This pressing roller 31 is rotatably supported at the tip end of a support member 32 that is extended downward from the upper cover unit 5 toward an area near the feed-out position. This support member 32 and the pressing roller 31 are also separated from the roll storage part 4 by setting the upper cover unit 5 to an open state by the release tap 17 (refer to
In the configuration, when the upper cover unit 5 is closed and the platen roller 66 is rotationally driven by the platen roller motor, the print-receiving tape 3A is pulled. With this arrangement, the print-receiving tape 3A is fed out from the roll 3 while contacted from above by the pressing roller 31 as the width direction is guided by the guide member 20A and the guide member 20B. The print-receiving tape 3A fed out from the roll 3 is subjected to printing by the print head 61, and then looped back to the downward side of the platen roller 66 by the separation plate 200. At this time, taking advantage of the fact that the firm print-receiving layer 3a cannot follow such a loop-back path, the print-receiving layer 3a and the adhesive layer 3b are peeled from the separation material layer 3c as previously described. The print-receiving layer 3a and the adhesive layer 3b (in other words, the label mount L) thus peeled by the separation plate 200 are discharged from the first discharging exit 6A to the outside of the housing 2 and used as a print label. Note that
Next, the details of the advancing/retreating support structure of both of the guide members 20A, 20B based on the first to third support rollers 51, 52, 53 will be described using
As shown in
At this time, rack members 406, 407, such as shown in
In this manner, this pair of guide members 20A, 20B is disposed so as to be capable of moving close to and away from each other by advancing and retreating in tandem in the width direction (left-right direction) of the roll 3 with respect to a reference position (left-right center position), and regulates the width-direction position of the print-receiving tape 3A fed out from the roll 3 while sandwiching the stored roll 3. Then, a lock lever 33 (locking means) that prohibits the advancing and retreating movement is disposed on the rightward side guide member 20A of the pair of guide members 20A, 20B in the example of this embodiment. This lock lever 33 is operated by pressing, thereby locking (not shown) the downward end part thereof to the housing 2 interior and prohibiting the advancing and retreating movement of the rightward side guide member 20A. Then, in this state, the advancing and retreating positions of the other guide member 20B can also be locked via the gear 408 and both of the rack members 406, 407.
Then, the entire side wall of the guide members 20A, 20B can be respectively classified as main body parts 20Aa, 20Ba and extending parts 20Ab, 20Bb, as shown in
Further, guide protruding parts 405 are disposed protruding inward along the left-right direction so as to face each other, on the extending parts 20Ab, 20Bb of the respective guide members 20A, 20B (so as to be further on the frontward side than recessed parts 36A, 36B described later). This guide protruding part 405 contacts from above an end part in the width direction of the print-receiving tape 3A fed out from the roll 3, drivingly rotates, and guides the print receiving tape 3A. With this arrangement, it is possible to suppress the flopping of the print-receiving tape 3A in the up-down direction at both end parts of the print-receiving tape 3A fed out from the roll 3 that rotates inside the roll storage part 4.
Urging members 35A, 35B are disposed on the side surfaces that face the width-direction end parts of the print-receiving tape 3A, respectively below the guide protruding parts 405, on the extending parts 20Ab, 20Bb of the respective guide members 20A, 20B. These urging members 35A, 35B contact the width-direction end parts of the print-receiving tape 3A, elastically urging the print-receiving tape 3A toward the width-direction inner side.
The respective urging members 35A, 35B are made of a flexible, thin resin film base material, such as PET (Polyethylene terephthalate) or the like, for example, and are respectively formed into a bilaterally symmetrical wing shape, such as shown in
In
Such a difference in the positional angles of inclination between the two urging members 35A, 35B is established as a matter of convenience in terms of the configuration of the lock mechanism of the aforementioned pair of guide members 20A, 20B. That is, according to the configuration of the lock mechanism, the advancing and retreating positions of the pair of guide members 20A, 20B can be mutually locked via the gear 408 and both of the rack members 406, 407 by operating the lock lever 33 disposed only on the one guide members 20A. However, due to the backlash and the like between the gear 408 and both of the rack members 406, 407, the possibility exists that more significant ricketiness may occur in the leftward side guide member 20B, which does not comprise the lock lever 33.
For this reason, according to this embodiment, the urging member 35B disposed on the leftward side guide member 20B, which does not comprise the lock lever 33, is disposed so as to protrude to a larger extent from the side surfaces of the extending parts 20Ab, 20Bb toward the width-direction inner side than the urging member 35A disposed on the rightward side guide member 20A, which comprises the lock lever 33, as shown in the figure. With this arrangement, even if displacement occurs in the leftward side guide member 20B, which does not comprise the lock lever 33 and has significant ricketiness, the urging member 35B disposed on the guide member 20B can reliably contact the width-direction end part of the print-receiving tape 3A.
Returning to
In a case where the upper cover unit 5 is open, the print-receiving tape 3A fed out by the roll 3 is fed out on the path shown in
However, in this state, a separation distance is produced from the feed-out position of the roll 3 to the guide protruding part 405. Accordingly, when the print-receiving tape 3A is repeatedly fed and stopped as is, slack is sometimes produced in the print-receiving tape 3A near the feed-out position when the feeding is stopped due to the vibration of the label producing apparatus 1 itself, external impact, or the like. In such a case, slackened winding may occur in the roll 3, making the feeding of the print-receiving tape 3A become unstable when feeding is resumed, triggering a printing disturbance.
In response, according to this embodiment, the pressing roller 31, with the upper cover unit 5 closed, contacts the print-receiving tape 3A as shown in
Further, the pair of guide members 20A, 20B are configured to be capable of advancing and retreating in tandem in the width direction of the roll 3 so that the space can be adjusted in accordance with the roll 3 with diverse tape widths, as described above. In such a configuration, if the roller width of the pressing roller 31 is set relatively small so that the pressing roller 31 is not contacted when the space between the guide members 20A, 20B is narrowed, the pressing roller 31 cannot adequately press the print-receiving tape 3A, resulting in the possibility that the feeding of the tape will become unstable. On the other hand, while the feeding of the print-receiving tape 3A stabilizes when a large roller width of the pressing roller 31 is set, the space between the guide members 20A, 20B cannot be set smaller than the roller width, thereby significantly restricting the adjustable range of the space between the guide members 20A, 20B, making it no longer possible to support the roll 3 with diverse tape widths.
Hence, according to this embodiment, the respective guide members 20A, 20B comprise the recessed parts 36A, 36B at positions corresponding to the pressing roller 31. These recessed parts 36A, 36B house at least a part of the pressing roller 31 and the support member 32 (the width-direction end part of the corresponding side), thereby making it possible to secure a wide adjustable range of the space between the guide members 20A, 20B, even in a case where a relatively large roller width is set.
Further, the respective guide members 20A, 20B each comprise an adequate thickness dimension in the width direction, and therefore the roller width of the pressing roller 31 (and the support member 32) may be set using a dimension that serves as an arrangement relationship such as shown in
As described above, in this embodiment, the label producing apparatus 1 comprises the pressing roller 31 rotatably disposed on the upper cover unit 5. This pressing roller 31 contacts the print-receiving tape 3A fed out from the roll 3 near the feed-out position, making it possible to impart tension to the print-receiving tape 3A and suppress the looseness when the feeding is stopped. With this arrangement, the feeding of the print-receiving tape 3A is stabilized, making it possible to suppress a printing disturbance.
On the other hand, the label producing apparatus 1 comprises the pair of guide members 20A, 20B in the roll storage part 4. These guide members 20A, 20B advance and retreat in tandem in the width direction of the roll with respect to a left-right center position, making it possible to adjust the space in accordance with a roll with diverse tape widths.
Hence, according to this embodiment, the respective guide members 20A, 20B comprise the recessed parts 36A, 36B at positions corresponding to the pressing roller 31. These recessed parts 36A, 36B house at least a part of the pressing roller 31, thereby making it possible to secure a wide adjustable range of the space between the guide members 20A, 20B, even in a case where a relatively large roller width is set. Accordingly, it is possible to support the roll 3 with diverse tape widths by the guide members 20A, 20B while stabilizing the feeding of the print-receiving tape 3A by the pressing roller 31.
Further, the recessed parts 36A, 36B are thus disposed on the guide members 20A, 20B, thereby making it possible to extend the guide members 20A, 20B to the tape transport direction downstream side than the position where the pressing roller 31 is disposed while avoiding contact with the pressing roller 31. With this arrangement, it is possible to support the guide members 20A, 20B near the tape feed-out position, thereby making it possible to increase the strength of the guide members 20A, 20B. As a result, it is possible to stabilize and guide the print-receiving tape 3A fed out from the roll 3.
Further, in particular, according to this embodiment, the pressing roller 31 is rotatably supported by the support member 32 that extends from the upper cover unit 5 toward the area near the feed-out position. With this arrangement, it is possible to position the pressing roller 31 near the feed-out position and make the pressing roller 31 contact the print-receiving tape 3A near the feed-out position.
Further, in particular, according to this embodiment, the recessed parts 36A, 36B are disposed on the guide members 20A, 20B so as to open on the upper cover unit 5 side. By making such recessed part shapes, it is possible to support a roll with diverse tape widths by the guide members 20A, 20B while reliably avoiding contact with the support member 32 and the pressing roller 31 that extend from the upper cover unit 5 toward the area near the feed-out position.
Further, in particular, according to this embodiment, the roll width of the pressing roller 31 is set so that it is smaller than the space between the outer ends 20Ac, 20Bc of the pair of guide members 20A, 20B with the roll 3 with a minimum tape width sandwiched therebetween. With this arrangement, even when the space between the guide members 20A, 20B is narrowed in accordance with the roll 3 with the minimum width, it is possible to reliably house at least a part of the pressing roller 31 and the support member 32 in the recessed parts 36A, 36B of the guide members 20A, 20B, making it possible to secure the adjustable range of the space between the guide members 20A, 20B to the maximum extent. Further, by setting the roller width in this manner, it is possible to configure a structure where both sides of the recessed parts 36A, 36B (in the tape feed-out direction) of the guide members 20A, 20B are connected by a wall part of the outer end. With this arrangement, it is possible to secure the strength of the guide members 20A, 20B.
Note that, while the above has been described in connection with an illustrative scenario in which the print-receiving layer 3a on which printing has been completed and the adhesive layer 3b are cut by the cutting blade 8 to produce a print label, the present disclosure is not limited thereto. That is, in a case where the label mount L (a so-called die cut label) divided in advance to a predetermined size corresponding to the label is continuously disposed on the tape fed out from the roll 3, the present disclosure may also be applied to a case where the label is not cut by the cutting blade 8, or the label mount (a label mount on which corresponding printing has been performed) only is peeled from the tape after the tape has been discharged from the discharging exit 6A so as to produce the print label.
Further, while in the above the method was one of performing printing on the print-receiving layer 3a of the print-receiving tape 3A, the present disclosure is not limited thereto, allowing the present disclosure to be applied to a method where printing is performed on cover film other than the print-receiving layer 3a and these are bonded together.
Furthermore, while the above has been described in connection with an illustrative scenario in which the print-receiving tape 3A is wound around a reel member so as to form the roll 3, and the roll 3 is disposed inside the roll storage part 4 so as to feed out the print-receiving tape 3A, the present disclosure is not limited thereto. For example, an arrangement can be made as follows. Namely, a long-length flat-paper shaped or rectangular shaped tape or sheet (including a tape or sheet cut to a suitable length after the tape wound around the roll 3 is fed out) is stacked (laid flat and layered in something like a tray, for example) in a predetermined storage part so as to form a cartridge. The cartridge is then mounted to the cartridge holder on the label producing apparatus 1 side. Then, the tape or sheet is transferred or fed from the storage part, and printing or writing is performed so as to produce print labels.
Furthermore, a configuration wherein a long-length flat-paper shaped or rectangular shaped tape or sheet is transferred by a predetermined feeder mechanism one piece at a time from outside the label producing apparatus 1 and supplied inside the label producing apparatus 1 is also conceivable. Furthermore, the present disclosure is not limited to a member that is detachable from the label producing apparatus 1 main body side, such as the roll 3, allowing conception of the provision of the roll 3 as a so-called installed or integrated type that is not detachable from the apparatus main body side. In each of these cases as well, the same advantages are achieved.
Further, other than that already stated above, techniques based on the above described embodiments and each of the modifications may be suitably utilized in combination as well.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-045766 | Mar 2013 | JP | national |
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| 4448363 | Mukenschnabl | May 1984 | A |
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| 20090032633 | Yoshioka | Feb 2009 | A1 |
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| 2000-052613 | Feb 2000 | JP |
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| 2010052405 | Mar 2010 | JP |
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| 2011-073241 | Apr 2011 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20140255075 A1 | Sep 2014 | US |
