Printer with paper aligning device

Information

  • Patent Grant
  • 6461065
  • Patent Number
    6,461,065
  • Date Filed
    Thursday, January 11, 2001
    24 years ago
  • Date Issued
    Tuesday, October 8, 2002
    22 years ago
Abstract
A printer is provided with a path size switching plate (10) between a recording paper roll and an aligning device (15) for aligning a recording paper with a paper transport path. The path size switching plate limits the paper transport path in a direction of thickness of the recording paper while the recording paper is being conveyed in a paper supply direction, preventing the recording paper from getting jammed. While the recording paper stops and the aligning device pushes opposite side edges of the recording paper for alignment, the path size switching plate widen the paper transport path in the direction of thickness of the recording paper, so as to make a loop for absorbing torsion applied to the recording paper between the recording paper roll and the aligning device as a result of alignment.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a printer with a paper aligning device for aligning a recording paper with a paper transport path in the printer.




2. Background Arts




There have been such printers and photocopiers that is provided with a paper aligning device for aligning a recording paper on a paper transport path through the apparatus. The paper aligning device corrects the position of the conveyed recording paper if it the recording paper is on the skew relative to the paper transport path or deviates from a center of the paper transport path.




An exemplary of paper aligning device is disclosed in Japanese Laid-open Patent Application No. 8-143183, wherein a leading end of the recording paper is pressed against a pair of feed rolls for correcting the skewed recording paper and, at the same time, guide members are pressed onto opposite side edges of the recording paper for aligning the center of the recording paper with the center of the paper transport path.




Another type of paper aligning device is disclosed in Japanese Patent Publication No. 62-13248, wherein a stationary guide member is disposed on one lateral side of the paper transport path, and a movable guide member is disposed on the other lateral side of the paper transport path. The movable guide member is moved in a perpendicular direction to the transport path, to push one side edge of the conveyed recording paper such that the other side edge of the recording paper is pressed against the stationary guide member. Thereby the recording paper is aligned with the paper transport path.




However, these conventional types of paper aligning devices would cause a problem if they are applied to such a printer where a continuous web of recording paper is loaded in the form of a roll, and is cut at a length after an individual image is recorded thereon. The problem is that the recording paper can be distorted or twisted between the paper roll and the paper aligning device, and thus get bent or wrinkled.




The recording paper is distorted when the recording paper is limited in the lateral or widthwise direction thereof simultaneously at a plurality of points between the paper aligning device and the paper roll. For the sake of preventing the distortion, it has been found to be effective to provide a room for allowing the recording paper to form a loop between the paper aligning device and the paper roll, because the loop absorbs the distortion. But the recording paper could get jammed in the room for the loop while the recording paper is being fed into the paper transport path.




SUMMARY OF THE INVENTION




In view of the foregoing, an object of the present invention is to provide a printer with a paper aligning device, that prevents the distortion of the recording paper during the alignment and the printing operation.




A printer according to the present invention comprises: a paper supply section for supplying a recording paper therefrom; a feed roller pair for nipping and conveying the recording paper along a paper transport path; a printing head for printing an image on the recording paper in synchronism with conveying movement of the recording paper; an aligning device disposed in the paper transport path between the paper supply section and the printing head, the aligning device pushing side edges of the recording paper in a lateral direction to the paper transport path to align the recording paper with the paper transport path; and a path size switching device disposed between the paper supply section and the aligning device, the path size switching device being switched to a limiting position while the recording paper is being conveyed in a paper supply direction from the paper supply section toward the printing head, for limiting the paper transport path in a direction of thickness of the recording paper, and to a widening position while the aligning device is being activated and while the recording paper is being conveyed in a reverse direction to the paper supply direction, for widening the paper transport path in the direction of thickness of the recording paper and allowing the recording paper to make a loop between the paper supply section and the aligning device.




The loop absorbs torsion applied to the recording paper between the paper supply section and the aligning device where the recording paper is skewed before being aligned by the aligning device.




According to a preferred embodiment, the paper transport path of the printer of the present invention has a vertical transport path section between the paper supply section and the aligning device, and the path size switching device is provided in the vertical transport path section.




It is preferable to gently curve the paper transport path in a section passing through the aligning device. Since the stiffness and rigidity of the recording paper is increased in the curved portion, the recording paper is prevented from being bent or folded by the pressure applied to the side edges from the aligning device.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects and advantages of the present invention will become apparent from the following detailed description of the preferred embodiments when read in association with the accompanying drawings, which are given by way of illustration only and thus are not limiting the present invention. In the drawings, like reference numerals designate like or corresponding parts throughout the several views, and wherein:





FIG. 1

is a schematic diagram illustrating a thermosensitive color printer according to an embodiment of the present invention;





FIG. 2

is a perspective view of a paper aligning device and a switching plate of the thermosensitive color printer;





FIG. 3

is an exploded perspective view of a driving mechanism of the paper aligning device;





FIG. 4

is a front view of the paper aligning device in a released position;





FIG. 5

is a front view of the paper aligning device in an aligning position;





FIG. 6

is a bottom perspective view of the paper aligning device;





FIG. 7

is a top plan view of the paper aligning device before starting aligning;





FIG. 8

is a top plan view of the paper aligning device during the aligning;





FIG. 9

is a top plan view of the paper aligning device at the end of aligning; and





FIG. 10

is a flowchart illustrating the overall operation of the thermosensitive color printer.











DETAILED DESCRIPTION OF THE EMBODIMENTS




In the embodiment shown in

FIG. 1

, the thermosensitive color printer uses a continuous web of thermosensitive color recording paper


2


that is coiled into a roll


3


. The thermosensitive color recording paper


2


has a thermosensitive cyan coloring layer, a thermosensitive magenta coloring layer, a thermosensitive yellow coloring layer and a protection layer formed atop another on a base material in this order from the base material. The uppermost yellow coloring layer has the highest thermal sensitivity, so it needs the smallest heat energy for coloring. The bottommost cyan coloring layer has the lowest thermal sensitivity, so it needs the largest heat energy for coloring. The yellow coloring layer loses its coloring ability when exposed to near-ultraviolet rays of 420 nm. The magenta coloring layer has an intermediate thermal sensitivity, and loses its coloring ability when exposed to ultraviolet rays of 365 nm. The thermosensitive color recording paper


2


may have a fourth thermosensitive coloring layer, e.g. a black coloring layer.




The recording paper roll


3


is contained in a light-tight box or bag for sale on the market. After being removed from the box or bag, the recording paper roll


3


is placed in a paper magazine


4


, and the paper magazine


4


is removably placed in a not-shown paper supply chamber of the thermosensitive color printer. A paper supply roller


6


is mounted in the paper magazine


4


so as to be kept in contact with an outer periphery of the paper roll


3


. Although it is not shown in the drawings, a coupling gear is mounted in coaxial with the paper supply roller


6


and is located outside the paper magazine


4


. When the paper magazine


4


is placed in the paper supply chamber, the coupling gear is interlocked with a drive gear that is not shown but mounted in the paper supply chamber. The drive gear is driven by a feed motor


7


to rotate the paper supply roller


6


in a paper supply direction for feeding out the thermosensitive color recording paper


2


from the paper magazine


4


, or in a rewinding direction for rewinding the thermosensitive color recording paper


2


into the paper magazine


4


. In this embodiment, an image is thermally recorded on the thermosensitive color recording paper


2


as it is conveyed in the rewinding direction, so the rewinding direction is equal to a printing direction.




The thermosensitive color recording paper


2


is fed out from the paper magazine


4


into a paper transport path of the thermosensitive color printer. The thermosensitive color recording paper


2


is first turned around a first guide roller


9


into a vertical path section of the paper transport path, where a path size switching plate


10


is provided. As shown in detail in

FIG. 2

, the path size switching plate


10


may swing about a pair of bearing


11


between a limiting position as shown by phantom lines in

FIG. 1 and a

widening position as shown by solid lines in

FIG. 1

, by actuating a solenoid


12


that is connected to a rear side of the path size switching plate


10


through a coupling arm


10




a.


While the path size switching plate


10


is in the widening position, the vertical transport path section is widened in a direction of thickness of the thermosensitive color recording paper


2


. As a result, the thermosensitive color recording paper


2


detours round or makes a loop


2


′ in the vertical transport path section.




A second guide roller


14


is placed behind the vertical path section, to gently turn the thermosensitive color recording paper


2


to direct in a horizontal direction, and a paper aligning device


15


for aligning the thermosensitive color recording paper


2


is disposed in this gently curved paper transport path section. The path size switching plate


10


is set in the widening position while the thermosensitive color recording paper


2


is being subjected to the aligning by the paper aligning device


15


, so the thermosensitive color recording paper


2


forms a loop


2


′ between the first guide roller


9


and the second guide roller


14


during the paper alignment. The loop


2


′ absorbs distortions of the thermosensitive color recording paper


2


that may be resulted from the paper aligning. The path size switching plate


10


is set in the widening position also while the thermosensitive color recording paper


2


is subjected to printing, so as to absorb any distortion of the thermosensitive color recording paper


2


that may be provided during the printing. The path size switching plate


10


is set in the limiting position while the thermosensitive color recording paper


2


is being conveyed in the paper supply direction. In the limiting position, the path size switching plate


10


narrows the vertical path section in the direction of the thickness of the recording paper


2


, so the thermosensitive color recording paper


2


is not loosened behind the first guide roll


9


as it is conveyed in the paper supply direction, and thus prevented from getting jammed.




As shown in

FIGS. 2 and 3

, the aligning device


15


is constituted of a pair of guide members


17


and


18


, a drive mechanism


21


and a stopping plate


19


. The guide members


17


and


18


are disposed on opposite lateral sides of the paper transport path, and is driven by the driving mechanism to slide between an aligning position limiting the lateral position of the recording paper


2


on the paper transport path, on one hand, and a retracted position removed away from the transport path. The stopping plate


19


is disposed in between the guide members


17


and


18


, to define the aligning position of the guide members


17


and


18


. These elements are mounted on an aligning frame


20


that is formed by bending a metal blade.




In the present embodiment, the guide members


17


and


18


are each formed by bending a metal blade into a substantially channel shape. Middle surfaces


17




a


and


18




a


of the channel shapes of the guide members


17


and


18


are oriented perpendicular to the stopping plate


19


, and come to contact with side edges of the thermosensitive color recording paper


2


in the aligning position, so these surfaces


17




a


and


18




a


will be called aligning surfaces


17




a


and


18




a.


Bearing arms


17




b


and


18




b


are formed above the channel shaped portions of the guide members


17


and


18


, and are bent laterally outward the paper transport path, whereas the channel shaped portions are bent toward the paper transport path. A bearing hole


17




c


or


18




c


is formed through either of the bearing arms


17




b


and


18




b.






The aligning surfaces


17




a


and


18




a


are each formed with a round opening


17




d


or


18




d


and an elliptic opening


17




e


or


18




e.


The second guide roller


14


is put through the round openings


17




d


and


18




d.


Opposite ends of the second guide roller


14


are rotatably supported by a not-shown internal frame of the thermosensitive color printer. Through the elliptic openings


17




e


and


18




e,


opposite ends of a pair of position keeping rollers


22


are inserted to be supported rotatably by the internal frame of the thermosensitive color printer.




The position keeping roller pair


22


nips and feeds the thermosensitive color recording paper


2


through the curved paper transport path section. The position keeping roller pair


22


consists of a capstan roller


24


that is driven to rotate by the feed motor


7


, and a pinch roller


25


movable between a nipping position pressed on the capstan roller


24


and a retracted position away from the capstan roller


24


. The pinch roller


25


is shifted between the nipping position and the retracted position by a not-shown shift mechanism that may be constituted of a solenoid and cam members. The pinch roller


25


is moved to the retracted position while the aligning device


15


is aligning the thermosensitive color recording paper


2


, for allowing the thermosensitive color recording paper


2


to move freely. After the completion of aligning, the pinch roller


25


is moved to the nipping position to nip the thermosensitive color recording paper


2


between the position keeping roller pair


22


, thereby keeping the thermosensitive color recording paper


2


at the aligned position. Thus, the thermosensitive color recording paper


2


is prevented from being skewed or out of the center.




The drive mechanism


21


is constituted of a cam shaft


28


that is rotated by an aligning motor


27


, a pair of swing levers


29


and


30


that convert rotational movement of the cam shaft


28


into swinging movement, and a pair of sliding lever


31


and


32


that convert the swinging movement of the swing levers


29


and


30


into sliding movement. The cam shaft


28


consists of a rotary shaft


38


and a pair of cam portions


39


and


40


that are mounted on the rotary shaft


38


and rotates together with the rotary shaft


38


. The rotary shaft


38


is rotatably supported by vertical side walls


35


and


36


of the aligning frame


20


. The cam portions


39


and


40


have the same structure and are arranged symmetrical in the axial direction. The cam portion


39


or


40


consists of a rotary cam


41


or


42


whose thickness and position in the axial direction varies with its circumferential position, a spring


43


or


44


for urging the rotary cam


41


or


42


toward each other, i.e. toward the center of the paper transport path, and a holding disc


45


or


46


for holding the spring


43


or


44


, respectively. The rotary cams


41


and


42


, and the holding discs


45


and


46


are positioned by not-shown pins that are inserted through the rotary shaft


38


.




The swing levers


29


and


30


are each formed from a metal blade into a shape like an arrow. Pivot holes


29




a


and


30




a


are formed through upper ends of the swing levers


29


and


30


. The pivot holes


29




a


and


30




a


are rotatably fit on pins that are formed on a center vertical wall


34


of the aligning frame


20


, so the swing levers


29


and


30


may swing about the pins.




At corners of a lower triangular portion of each swing lever


29


or


30


are formed three axles that protrude toward the cam shaft


28


, and cylindrical rollers are mounted rotatably on these axles, providing link shafts


29




b,




29




c


and


29




d,




30




b,




30




c


and


30




d.


The upper two link shafts


29




b


and


29




c


of the swing lever


29


are placed on opposite sides of the rotary cam


41


in the axial direction of the cam shaft


28


, and nip the rotary cam


41


. In the same way, the upper two link shafts


30




b


and


30




c


of the swing lever


30


are placed on opposite sides of the rotary cam


42


in the axial direction, and nip the rotary cam


42


. According to this configuration, as the cam shaft


28


turns, the link shafts


29




b,




29




c,




30




b


and


30




c


are pushed in one axial direction and the other by the rotary cams


41


and


42


because of their varying thickness and axial position. As a result, the swing levers


29


and


30


move from an open position as shown in

FIG. 4

, to a closed position as shown in

FIG. 5

, and then return to the open position, while the cam shaft


28


makes one revolution.




The sliding lever


31


or


32


has a sliding plate


31




a


or


32




a


and a link wall


31




b


or


32




b


that is rectangular to the sliding plate


31




a


or


32




a


respectively. A pair of slots


31




c


or


32




c


are formed through the sliding plate


31




a


or


32




a.


The slots


31




c


and


32




c


extend in the axial direction of the rotary shaft


38


, i.e. the lateral direction of the paper transport path. The slots


31




c


and


32




c


are hooked on guide pins


48




a


that are formed on a middle sloped surface


48


of the aligning frame


20


, so that the sliding plates


31




a


and


32




a


may slide on the sloped surface


48


in the lateral direction of the paper transport path.




On outer ends of the sliding plates


31




a


and


32




a


with respect to the lateral direction of the paper transport path, there are provided pivot pins


31




d


and


32




d


respectively. The pivot pins


31




d


and


32




d


protrude perpendicularly to the sliding plates


31




a


and


32




a,


and are inserted into the bearing holes


17




c


and


18




c


of the bearing arms


17




b


and


18




b


of the guide members


17


and


18


respectively. Thus, the guide members


17


and


18


may pivot on the pivot pins


31




d


and


32




d,


so the aligning surfaces


17




a


and


18




a


may incline relative to the center line of the paper transport path.




Vertically elongated slots


31




e


and


32




e


are formed through the link walls


31




b


and


32




b


of the sliding levers


31


and


32


. The link shafts


29




d


and


30




d


at the lower tips of the swing levers


29


and


30


are inserted into these slots


31




e


and


32




e


respectively. According to the linkage between the link shafts


29




d


and


30




d


and the link walls


31




b


and


32




b,


the sliding levers


31


and


32


slide in the lateral direction of the paper transport path, as the swing levers


29


and


30


swings. Thus, when the swing levers


29


and


30


move to the closed position as shown in

FIG. 5

, the guide members


17


and


18


mounted on the pivot pins


31




d


and


32




d


confine the thermosensitive color recording paper


2


in the lateral direction of the paper transport path, by pushing the side edges of the thermosensitive color recording paper


2


at the aligning surfaces


17




a


and


18




a.






Since the thermosensitive color recording paper


2


is gently curved in the aligning device


15


, stiffness or rigidity of the thermosensitive color recording paper


2


in its lateral direction or widthwise direction is enforced, so the thermosensitive color recording paper


2


is hardly bent or folded while its side edges are pushed by the aligning surfaces


17




a


and


18




a


of the guide members


17


and


18


.




As shown in

FIG. 6

, the stopping plate


19


and a guide plate


50


are disposed under the sloped surface


48


of the aligning frame


20


. The aligning surfaces


17




a


and


18




a


of the guide members


17


and


18


come to contact with opposite side edges


19




a


and


19




b


of the stopping plate


19


, as the swing levers


29


and


30


move to the closed position. Thus the stopping plate


19


limits the pressing position of the guide members


17


and


18


to the thermosensitive color recording paper


2


. The side edges


19




a


and


19




b


of the stopping plate


19


extend in parallel to the paper transport path. The guide plate


50


is formed with a plurality of guide ribs


50




a


whose guiding edges are gently concave correspondingly to the curvature of the thermosensitive color recording paper


2


that turns around the second guide roller


14


, so the thermosensitive color recording paper


2


is guided to the position keeping roller pair


22


while sliding on the guide ribs


50




a.






As shown in

FIG. 3

, the stopping plate


19


is formed from a metal blade, and has openings for avoiding interference with the capstan roller


24


of the position keeping roller pair


22


. The length between the opposite side edges


19




a


and


19




b


of the stopping plate


19


is defined to be equal to a minimum width of the thermosensitive color recording paper


2


within a tolerable range, so the thermosensitive color recording paper


2


is aligned without fail even while there are variations in the width of the thermosensitive color recording paper


2


.




The stop plate


19


has three screw holes


19




c,




19




d


and


19




e,


and three screw bolts


52




a,




52




b


and


52




c


are screwed into these screw holes


19




c


to


19




e


through not-shown three holes that are formed through the sloped surface


48


of the aligning frame


20


, thereby mounting the stop plate


19


to the sloped surface


48


. The holes through the sloped surface


48


have a larger diameter than that of the screw bolts


52




a


to


52




c,


so the position and angle of the stop plate


19


may be fine-adjusted in the widthwise direction of the thermosensitive color recording paper


2


relative to the aligning frame


20


.




A pair of feed rollers


54


are disposed behind the aligning device


15


in the paper supply direction. The feed roller pair


54


consists of a capstan roller


55


driven by the feed motor


7


and a pinch roller


56


. The pinch roller


56


may be shifted between a nipping position pressed against the capstan roller


55


and a retracted position away from the capstan roller


55


by a not-shown shift mechanism that may be constituted of a solenoid and cam members. In the nipping position of the pinch roller


56


, the thermosensitive color recording paper


2


is nipped and conveyed by the feed roller pair


54


.




The paper transport path is directed vertical again behind the feed roller pair


54


in the paper supply direction, and a thermal head


58


and a platen roller


59


are disposed on opposite sides of this vertical transport path section. The thermal head


58


has a heating element array


58




a


consisting of a large number of heating elements arranged in the lateral direction of the paper transport path. The platen roller


59


may be shifted between a pressing position where the platen roller


59


is in contact with the heating element array


58




a


and a retracted position away from the thermal head


58


by a not-shown shift mechanism that may be constituted of a solenoid and cam members.




The platen roller


59


is located at the retracted position while the thermosensitive color recording paper


2


is being conveyed in the paper supply direction by the feed roller pair


54


. While the thermosensitive color recording paper


2


is being conveyed in the printing or rewinding direction by the feed roller pair


54


, the platen roller


59


is shifted to the pressing position to press the thermosensitive color recording paper


2


onto the heating element array


58




a,


and the thermal head


58


is driven to heat the heating element array


58




a


up to designated temperatures to cause the coloring layers of the thermosensitive color recording paper


2


to develop respective colors in a color sequential fashion. The platen roller


59


rotates following the movement of the conveyed recording paper


2


, in the pressing position.




The paper transport path is curved behind the thermal head


58


in the paper supply direction, and a yellow fixing device


61


and a magenta fixing device


62


are disposed inside of the curve. The fixing devices


61


and


62


respectively consist of ultraviolet lamps


63


and


64


and a reflector


65


and


66


. The ultraviolet lamps


63


of the yellow fixing device


61


radiate near-ultraviolet rays having an emission peak of 420 nm, for fixing the yellow coloring layer of the thermosensitive color recording paper


2


after a yellow frame of a full-color image is thermally recorded thereon. On the other hand, the ultraviolet lamps


64


of the magenta fixing device


62


radiate ultraviolet rays having an emission peak of 365 nm, for fixing the magenta coloring layer after a magenta frame of the full-color image is recorded thereon.




A paper ejection path


68


and a subsidiary transport path


69


are provided behind the yellow fixing device


61


in the paper supply direction. A course switching plate


70


is provided for directing the thermosensitive color recording paper


2


either to the paper ejection path


68


or to subsidiary paper transport path


69


. While the thermosensitive color recording paper


2


is subjected to the thermal recording and optical fixing, the thermosensitive color recording paper


2


is guided to the subsidiary transport path


69


. After the thermal recording and optical fixing of the full-color image is completed, the thermosensitive color recording paper


2


is guided to the paper ejection path


68


.




A paper cutter


72


and a pair of ejection rollers


73


are disposed in the paper ejection path


68


. The paper cutter


72


cuts off a leading portion of the thermosensitive color recording paper


2


having the full-color image printed thereon, providing a printed sheet


76


. The ejection roller pair


73


is driven by the feed motor


7


, to eject the printed sheet


76


onto an ejection tray


74


. Although they are omitted from the drawings, guide members are provided appropriately along the paper transport path.




Now the operation of the present embodiment will be described with reference to the flowchart of FIG.


10


.




The thermosensitive color printer is supplied with image data from a personal computer, a video player, or a data recording medium, such as a card memory. The image data fed in the thermosensitive color printer is monitored as video images on a display device that is not shown but connected to the thermosensitive color printer. An image to print is selected from among the displayed images by operating a not-shown console of the thermosensitive color printer.




When a printer start button of the console is operated, a system controller


100


of the thermosensitive color printer starts a printing process. In the printing process, the feed motor


7


is first driven to rotate the paper supply roller


6


in the paper supply direction, thereby the paper roll


3


is rotated in a counterclockwise direction in

FIG. 1

, feeding a leading end of the thermosensitive color recording paper


2


out of the paper magazine


4


into the paper transport path.




The thermosensitive color recording paper


2


, after being fed out from the paper magazine


4


, is turned by the first guide roller


9


into the vertical transport path section. While the thermosensitive color recording paper


2


is being conveyed in the paper supply direction, the path size switching plate


10


is in the limiting position as shown by phantom lines in

FIG. 1

, so the thermosensitive color recording paper


2


is guided along the vertical transport path section without forming an unnecessary loop. Accordingly, the thermosensitive color recording paper


2


is prevented from getting jammed in the vertical transport path section.




After passing through the vertical transport path in the paper supply direction, the thermosensitive color recording paper


2


is fed into the aligning device


15


while being curved gently by the second guide roller


14


and the guide plate


50


. At the start of the printing process, the aligning device


15


is set in an initial position as shown in

FIG. 4

, where the swing levers


29


and


30


are their open position, because the rotary cams


41


and


42


of the cam shaft


28


push the outer link shafts


29




c


and


30




c


laterally outward of the paper transport path. Because the sliding levers


31


and


32


are linked to the swing lever


29


and


30


through the link shafts


29




d


and


30




d,


the spacing between the sliding levers


31


and


32


and thus the spacing between the guide members


17


and


18


are maximized to widen the paper transport path in the widthwise direction of the thermosensitive color recording paper


2


, so the thermosensitive color recording paper


2


is smoothly feed into the aligning device


15


, as shown in FIG.


7


.




The pinch roller


25


of the position keeping roller pair


22


in the aligning device


15


is located at the retracted position, while the thermosensitive color recording paper


2


is being conveyed in the paper supply direction. So the thermosensitive color recording paper


2


moves past the position keeping roller pair


22


and comes into between the capstan roller


55


and the pinch roller


56


of the feed roller pair


54


.




When the leading end of the thermosensitive color recording paper


2


comes in between the feed roller pair


54


, the feed motor


7


is deactivated to stop conveying the thermosensitive color recording paper


2


. Simultaneously with the stop of conveying the thermosensitive color recording paper


2


, the solenoid


12


is driven to switch the path size switching plate


10


from the limiting position to the widening position as shown by solid lines in FIG.


1


. Thereafter, the aligning motor


27


of the aligning device


15


is driven to rotate the cam shaft


28


. As a result, the rotary cams


41


and


42


of the cam shaft


28


push the inner link shafts


29




b


and


30




b


of the swing levers


29


and


30


laterally inward of the paper transport path, causing the swing levers


29


and


30


to swing from the initial open position to the closed position, as shown in FIG.


5


.




With the swing of the swing levers


29


and


30


to the closed position, the sliding levers


31


and


32


slide toward each other, so the aligning surfaces


17




a


and


18




a


of the guide members


17


and


18


push the side edges of the thermosensitive color recording paper


2


, as shown in FIG.


8


. As described above, the thermosensitive color recording paper


2


can be skewed, i.e., a center line C


1


of the thermosensitive color recording paper


2


is inclined to the center line C


2


of the paper transport path, as shown for instance in

FIGS. 7 and 8

. Since the guide members


17


and


18


may pivot on the pivot pins


31




d


and


32




d


of the sliding levers


31


and


32


, the aligning surfaces


17




a


and


18




a


are soon brought into tight contact with one side edge of the thermosensitive color recording paper


2


, so the pressure is applied uniformly to the side edges. Accordingly, the risk of damaging the side edge of the thermosensitive color recording paper


2


by pushing it at a point is eliminated. Since the thermosensitive color recording paper


2


is gently curved in a portion located between the guide members


17


and


18


, stiffness of the thermosensitive color recording paper


2


in the widthwise direction is increased in comparison with where the thermosensitive color recording paper


2


is flat and plane. Accordingly, it is possible to align the thermosensitive color recording paper


2


to be parallel to the paper transport path, while preventing the side edges from being bent or folded by the guide members


17


and


18


.




In this way, the guide members


17


and


18


push the side edges of the thermosensitive color recording paper


2


on the way to move toward each other. As the guide members


17


and


18


move further toward each other, the aligning surfaces


17




a


and


18




a


come to contact with the side edges


19




a


and


19




b


of the stopping plate


19


, as shown in

FIG. 9

, so the guide members


17


and


18


as well as the sliding levers


31


and


32


stop at this position. Since the side edges


19




a


and


19




b


of the stopping plate


19


extend in parallel to the center line C


2


of the paper transport path, the aligning surfaces


17




a


and


18




a


of the guide members


17


and


18


are made parallel to the center line C


2


, so the thermosensitive color recording paper


2


is directed parallel to the paper transport path. Since the length of the stopping plate


19


in the widthwise direction is defined to be equal to the minimum width of the thermosensitive color recording paper


2


, the center line C


1


of the thermosensitive color recording paper


2


is aligned with the center line C


2


of the paper transport path, as shown in

FIG. 9

, even through the width of the thermosensitive color recording paper


2


varies within the tolerable range.




During the aligning by the aligning device


15


, the path size switching plate


10


is kept in the widening position. Accordingly, even through torsion is applied to the thermosensitive color recording paper


2


by correcting the skewed position to the parallel position to the paper transport path, the torsion is absorbed by the loop of the thermosensitive color recording paper


2


formed in the vertical transport path section between the first guide roller


9


and the second guide roller


14


, as shown by solid lines in FIG.


1


. Therefore, the thermosensitive color recording paper


2


is prevented from being bent or wrinkled that would otherwise be resulted from the torsion of the thermosensitive color recording paper


2


.




The aligning motor


27


stops after rotating by an amount corresponding to a half revolution of the cam shaft


28


, so the aligning device


15


stops at the aligning position as shown in

FIG. 9

where the thermosensitive color recording paper


2


is aligned with the paper transport path by being confined by the guide members


17


and


18


. Then, the pinch roller


56


of the feed roller pair


54


is moved to the nipping position to nip the thermosensitive color recording paper


2


between the feed roller pair


54


. Immediately thereafter, the pinch roller


25


of the position keeping roller pair


22


is moved to the nipping position to nip the thermosensitive color recording paper


2


between the position keeping roller pair


22


.




After the thermosensitive color recording paper


2


is nipped between the position keeping roller pair


22


, the aligning motor


27


starts rotating the cam shaft


28


by another half revolution, thereby causing the rotary cams


41


and


42


to push the outer link shafts


29




c


and


30




c.


So the swing levers


29


and


30


and thus the sliding levers


31


and


32


are brought to the initial open position as shown in

FIG. 4

, removing the guide members


17


and


18


from the side edges of the thermosensitive color recording paper


2


. Since the thermosensitive color recording paper


2


is nipped by the position keeping roller pair


22


and the feed roller pair


54


, the thermosensitive color recording paper


2


is held in the aligned condition even after being released from the confinement of the guide members


17


and


18


. It is possible to cause the position keeping roller pair


22


to nip the thermosensitive color recording paper


2


simultaneously with the feed roller pair


54


.




When the aligning device


15


returns to the initial position, the solenoid


12


is driven to move the path size switching plate


10


from the widening position to the limiting position. Then, the feed motor


7


is driven to rotate the position keeping roller pair


22


and the feed roller pair


54


in the paper supply direction. The feed roller pair


54


is designed to feed the thermosensitive color recording paper


2


at a higher speed than the position keeping roller pair


22


, so tension is applied to the thermosensitive color recording paper


2


between the position keeping roller pair


22


and the feed roller pair


54


. Because of the tension, the thermosensitive color recording paper


2


turns around the capstan roller


55


of the feed roller pair


54


through a larger angle, so the rotational movement of the feed roller pair


54


is efficiently transmitted to the thermosensitive color recording paper


2


. As a result, the thermosensitive color recording paper


2


is stably conveyed along the paper transport path and prevented from being skewed.




As the thermosensitive color recording paper


2


is conveyed by the feed roller pair


54


in the paper supply direction, the leading end of the thermosensitive color recording paper


2


moves past the thermal head


58


and the platen roller


59


, and then past the fixing devices


61


and


62


. While the thermosensitive color recording paper


2


is being supplied from the paper magazine


4


, the course switching plate


70


is in a position as shown by phantom lines in

FIG. 1

, so the leading end of the thermosensitive color recording paper


2


is fed into the subsidiary transport path.




When the length of the thermosensitive color recording paper


2


behind the heating element array


58




a


of the thermal head


58


in the paper supply direction comes to be corresponding to one image recording area, the feed motor


7


stops, and the platen roller


59


is moved to the pressing position to press the thermosensitive color recording paper


2


onto the heating element array


58




a.


At the same time, the path size switching plate


10


is switched from the limiting position to the widening position.




Next, the feed motor


7


is driven to rotate the feed roller pair


54


, the position keeping roller pair


22


and the paper supply roller


6


in the rewinding or printing direction. While the thermosensitive color recording paper


2


is being conveyed in the rewinding direction, the conveying speed of the position keeping roller pair


22


is set higher than those of the feed roller pair


54


and the paper supply roller


6


. As a result, the thermosensitive color recording paper


2


is tensed between the feed roller pair


54


and the position keeping roller pair


22


. Because of the tension between the feed roller pair


54


and the position keeping roller pair


22


, the thermosensitive color recording paper


2


is prevented from being skewed or deviated relative to the center line C


2


of the paper transport path. On the other hand, because the position keeping roller pair


22


rotates at the higher speed than the position keeping roller pair


22


in the rewinding direction, the thermosensitive color recording paper


2


is loosened between the position keeping roller pair


22


and the paper supply roller


6


, i.e., in the vertical transport path section that is widened in the direction of thickness of the thermosensitive color recording paper


2


at that time. Therefore, torsion of the thermosensitive color recording paper


2


that can be generated during the paper transport in the rewinding direction is absorbed in the vertical transport path section, so the thermosensitive color recording paper


2


is prevented from being bent or wrinkled.




When a leading edge of the image recording area of the thermosensitive color recording paper


2


in the printing or rewinding direction reaches the thermal head


58


, the heating element array


58




a


heats the thermosensitive color recording paper


2


to start recording a yellow frame of a full-color image on the yellow coloring layer. The yellow frame is recorded line after line in synchronism with the conveying movement of the thermosensitive color recording paper


2


in the printing direction. When the yellow frame is recorded on the entire image recording area, the feed motor


7


stops and thus the thermosensitive color recording paper


2


stops. Then, the platen roller


59


is moved to the retracted position away from the thermal head


58


, and the feed motor


7


is driven to rotate the feed roller pair


54


in the paper supply direction again.




Simultaneously with the start of conveying the thermosensitive color recording paper


2


in the paper supply direction, the path size switching plate


10


is moved to the limiting position, and the ultraviolet lamp


63


of the yellow fixing device


61


is turned on to optically fix the yellow coloring layer of the image recording area having the yellow frame recorded thereon. When the yellow fixing of the image recording area is finished, the feed motor


7


stops, and the platen roller


59


is moved to the pressing position again to nip the thermosensitive color recording paper


2


between the thermal head


58


and the platen roller


59


. Simultaneously, the path size switching plate


10


is moved to the widening position. Then, the feed motor


7


is driven to rotate the feed roller pair


54


, the position keeping roller pair


22


and the paper supply roller


6


in the printing direction. When the leading edge of the image recording area comes to the heating element array


58




a


as the recording paper


2


moves in the printing direction, the heating element array


58




a


starts recording a magenta frame of the full-color image line after line on the magenta coloring layer inside the image recording area.




When the magenta frame is recorded on the entire image recording area, the feed motor


7


stops and thus the thermosensitive color recording paper


2


stops. Then, the platen roller


59


is moved to the retracted position away from the thermal head


58


, and the feed motor


7


is driven to rotate the feed roller pair


54


in the paper supply direction again. Simultaneously with the start of conveying the thermosensitive color recording paper


2


in the paper supply direction, the path size switching plate


10


is moved to the limiting position, and the ultraviolet lamp


64


of the magenta fixing device


62


is turned on to optically fix the magenta coloring layer of the image recording area. When the magenta fixing of the image recording area is finished, the feed motor


7


stops, and the platen roller


59


is moved to the pressing position again to nip the thermosensitive color recording paper


2


between the thermal head


58


and the platen roller


59


. Simultaneously, the path size switching plate


10


is moved to the widening position. Then, the feed motor


7


is driven to rotate the feed roller pair


54


, the position keeping roller pair


22


and the paper supply roller


6


in the printing or rewinding direction. When the leading edge of the image recording area of the thermosensitive color recording paper


2


comes to the heating element array


58




a,


the heating element array


58




a


starts recording a cyan frame of the full-color image line after line on the cyan coloring layer inside the image recording area.




When the cyan frame is recorded on the entire image recording area, the feed motor


7


stops. Then, the platen roller


59


is moved to the retracted position, and the path size switching plate


10


is moved to the limiting position. Also the course switching plate


70


is switched to the ejecting position. Then the feed motor


7


is driven to rotate the feed roller pair


54


in the paper supply direction again. Because the cyan coloring layer has such coloring characteristics that it would not develop color under normal preservative conditions, the thermosensitive color printer does not make an optical fixing for the cyan coloring layer.




Since the course switching plate


70


is switched to the ejecting position, the thermosensitive color recording paper


2


as conveyed in the paper supply direction is fed into the paper ejection path


68


, and then fed out through the ejection roller pair


73


onto the ejection tray


74


. When the trailing edge of the image recording area in the paper supply direction, that is the leading edge thereof in the rewinding direction, is placed at the cutter


72


, the feed motor


7


stops for a time, and the cutter


72


cuts the thermosensitive color recording paper


2


, providing a sheet having the full-color printed thereon. Thereafter, the feed motor


7


is driven to rotate the ejection roller pair


73


to eject the printed sheet


76


onto the ejection tray


74


.




Because the center line C


1


of the thermosensitive color recording paper


2


is aligned with the center line C


2


of the paper transport path before the start of printing the full-color image, and the feed roller pair


54


and the position keeping roller pair


22


maintain the thermosensitive color recording paper


2


in the aligned condition during the printing, the printed full-color image is free from inclination to or deviation from the center line C


1


. So the quality of the printed image is improved.




If there is not a next image to be printed in continuous succession, the feed motor


7


is driven to rotate the rollers


73


,


54


,


22


,


9


and


6


in the rewinding direction to rewind the thermosensitive color recording paper


2


into the paper magazine


4


, for the sake of protecting the thermosensitive color recording paper


2


from moisture.




Although the guide members


17


and


18


push the side edges of the thermosensitive color recording paper


2


with the same pressure in the above embodiment, it is possible to design one of the guide members to apply a larger pressure than the other, such that the thermosensitive color recording paper


2


is aligned by being pressed by one guide member onto the other guide member. For this purpose, it is possible to change the sliding amount of one guide member from the other responsive to the revolution of the cam shaft by changing the shape of one sliding lever, swing lever or rotary cam from the other. It is also possible to differentiate the urging forces of the springs


43


and


44


on the cam shaft from each other, for differentiating the pressing force of the guide members from each other.




Although the stop plate


19


for stopping the guide members at the aligning position in the lateral direction of the paper transport path is a single member in the above embodiment, it is possible to provide a pair of stopping plates for stopping the guide members respectively. In that case, it is preferable to configure the stopping plates to be individually adjustable in position and angle. Although the path size switching plate is designed to swing between the limiting position and the widening position in the above embodiment, it is possible to provide a path size switching plate that slides between these positions. Instead of the solenoid


12


, a cam mechanism or the like is usable for shifting the path size switching plate.




Indeed the present invention has been described so far with respect to the thermosensitive color printer that is loaded with a roll of thermosensitive color recording paper, but the present invention is applicable to other types of printers and photocopiers, including those using cut sheet type recording paper and those using other kinds of recording paper than the thermosensitive color recording paper.




Thus, the present invention is not to be limited to the above embodiment but, on the contrary, various modifications will be possible to those skilled in the art without departing from the scope of claims appended hereto.



Claims
  • 1. A printer comprising:a paper supply section for supplying a recording paper therefrom; a feed roller pair for nipping and conveying said recording paper along a paper transport path; a printing head for printing an image on said recording paper in synchronism with conveying movement of said recording paper; an aligning device disposed in said paper transport path between said paper supply section and said printing head, said aligning device pushing side edges of said recording paper in a lateral direction to said paper transport path to align said recording paper with said paper transport path; a path size switching device disposed between said paper supply section and said aligning device, said path size switching device being switchable between a limiting position and a widening position; and a system control means for switching said path size switching device to said limiting position while said recording paper is being conveyed in a paper supply direction from said paper supply section toward said printing head, for limiting the paper transport path in a direction of thickness of said recording paper, and for switching said path size switching device to a widening position while said aligning device is being activated and while said recording paper is being conveyed in a reverse direction to said paper supply direction, for widening said paper transport path in the direction of thickness of said recording paper, thereby to allow said recording paper to make a loop between said paper supply section and said aligning device.
  • 2. A printer as recited in claim 1, further comprising a roll of continuous web recording paper disposed in said paper supply section.
  • 3. A printer as recited in claim 1, wherein said system control means drives said printing head while said recording paper is being conveyed in said reverse direction.
  • 4. A printer as recited in claim 1, wherein said feed roller pair is disposed between said aligning device and said printing head.
  • 5. A printer as recited in claim 1, wherein said paper transport path has a vertical transport path section between said paper supply section and said aligning device, and said path size switching device is provided in said vertical transport path section.
  • 6. A printer as recited in claim 5, wherein said paper transport path is gently curved in a section passing through said aligning device.
Priority Claims (1)
Number Date Country Kind
2000-003244 Jan 2000 JP
US Referenced Citations (2)
Number Name Date Kind
5351071 Matsuda et al. Sep 1994 A
5386772 Tolle et al Feb 1995 A
Foreign Referenced Citations (3)
Number Date Country
62-13248 Mar 1987 JP
06048616 Feb 1994 JP
8-143183 Jun 1996 JP
Non-Patent Literature Citations (2)
Entry
Patent Abstract of Japan 08143183 Jun. 4, 1996.
Patent Abstract of Japan 60137743 Jul. 22, 1985.