Patent Application
20250042176
Embodiments described herein relate generally to a printer that prints on a printed medium using an ink ribbon wound in a roll.
In a ribbon transfer type printer that may be used in the workplace, the ink ribbon and the printed medium are overlapped and conveyed between the thermal head and the platen roller, and the ink of the ink ribbon is transferred to the printed medium. This type of printer winds up the used ink ribbon by the winding shaft, so that the diameter of the collecting roll increases over time. When the winding shaft is rotated with a constant torque, as the diameter of the collecting roll increases, the tension of the ink ribbon between the thermal head and the collecting roll is weakened, which may adversely affect the quality of printing.
In general, according to one embodiment, the printer includes a feed side roll, a winding roller, a drive unit (e.g., a driver, etc.), a detection unit (e.g., a detector, etc.), a printing unit (e.g., a printer, print device, print apparatus, etc.), a conveyance roller, and an adjustment unit (e.g., an adjuster, etc.). The feed side roll includes a feeding roller in which an ink ribbon is wound. The winding roller winds the ink ribbon fed from the feed side roll. The driver rotates the winding roller in a direction of winding the ink ribbon. The detection unit detects a change in a tension of the ink ribbon being wound by the winding roller. The printing unit prints on a printed medium via the ink ribbon stretched in a tense state between a collection side roll in which the ink ribbon is wound by the winding roller and the feed side roll. The conveyance roller winds the ink ribbon between the collection side roll and the printing unit and rotates in the direction of winding the ink ribbon. The adjustment unit adjusts a torque for rotating the winding roller by the drive unit based on detection results in the detection unit, and keeps a tension of the ink ribbon passing through the printing unit constant.
Hereinafter, a printer apparatus 100 according to one embodiment will be described with reference to the drawings. In the drawings used for the description of the following embodiments, the scale of each part may be changed as appropriate. Further, in the drawings used for the description of the following embodiments, the configuration may be omitted in order to make the description easier to understand.
As illustrated in
The label paper 2 is configured with the label 3 having a plurality of rectangular sheets attached to one surface of a mount 4 having a strip-shaped at equal intervals with a gap of 1 to 3 mm therebetween. The label 3 has a constant length along a longitudinal direction of the mount 4. The label 3 has a width slightly shorter than a width orthogonal to the longitudinal of the mount 4. The label 3 includes an adhesive layer on an adhesive surface between the label 3 and the mount 4 to enable the label 3 to be peeled off from the mount 4 and to be attached to other articles after being peeled off from the mount 4. The label 3 is an example of the “printed medium” described in the claims of the present application.
The label conveyor 10 includes a feeding roller 11 in which the label paper 2 is wound in a roll shape, a winding roller 16 that winds the mount 4 in a roll shape after the label 3 is peeled off, and a peeling guide 19. In the feeding roller 11, the label paper 2 is wound in a direction that the label 3 is inside the mount 4.
The label conveyor 10 includes the conveyance path 1 for conveying the label paper 2 pulled out from the feeding roller 11. The label conveyor 10 includes a capstan roller 12 on the lower surface side of the conveyance path 1 between the feeding roller 11 and the printing unit 30 in the drawing, that is, on the rear surface side of the mount 4 of the label paper 2 that is conveyed through the conveyance path 1. A pinch roller 13 is at a position facing the capstan roller 12 across the conveyance path 1, that is, on the label 3 side. The pinch roller 13 is pressed against the capstan roller 12 by a spring (not illustrated) or the like, with the label paper 2 sandwiched therebetween. The capstan roller 12 rotates in a clockwise direction in
The label conveyor 10 includes a peeling roller 14 between the printing unit 30 and the winding roller 16. The peeling roller 14 conveys the mount 4 after the label 3 is peeled off by the peeling guide 19. A pinch roller 15 is at a position facing the peeling roller 14 with the mount 4 sandwiched therebetween. The pinch roller 15 is pressed against the peeling roller 14 by a spring or the like (not illustrated) with the mount 4 sandwiched therebetween. The peeling roller 14 rotates in the clockwise direction in
The peeling guide 19 is on the right side of a platen roller 34 in the drawing, that is, a side opposite to the capstan roller 12 and the peeling roller 14 with respect to the platen roller 34. The peeling guide 19 is fixed to a frame of the printer apparatus 100. The peeling guide 19 has a corner portion with an acute angle. The peeling guide 19 slidingly contacts the corner portion to a surface opposite to a surface to which the label 3 of the label paper 2 pulled out by the capstan roller 12 is attached, and folds the label paper 2 back about 180° in the opposite direction (left direction in the drawing). The peeling guide 19 peels off the printed label 3 from the mount 4 of the label paper 2 conveyed by the peeling roller 14. The peeling guide 19 peels off the label 3 from the mount 4 by the nature of the label 3 that does not try to bend together with the mount 4. In the vicinity of the peeling guide 19, there is a label processing device (not illustrated) that receives and processes the label 3 peeled off from the mount 4.
In addition to this, the label conveyor 10 includes two rollers 17 supporting the label paper 2 between the feeding roller 11 and the capstan roller 12, and one roller 18 supporting the mount 4 between the peeling roller 14 and the winding roller 16. These rollers 17 and 18 are driven to rotate by the label paper 2 being conveyed.
The plurality of rollers 11 to 18 of the label conveyor 10 each have a rotation shaft (not illustrated) extending in a direction perpendicular to a paper surface in
The label conveyor 10 conveys the label paper 2 via the conveyance path 1 in cooperation with the platen roller 34 of the printing unit 30 described later. The conveyance path 1 passes between a thermal head 32 of the printing unit 30 described later and the platen roller 34. The platen roller 34 of the printing unit 30 contacts the label paper 2 and rotates in the clockwise direction in
The printer apparatus 100 includes a sensor 40 in the middle of the conveyance path 1 on the upstream side of the printing unit 30 along a conveyance direction of the label paper 2. The sensor 40 detects a gap between two adjacent labels 3 along the conveyance direction of the label paper 2 conveyed by the label conveyor 10. The sensor 40 is, for example, a transmission sensor having a light emitting unit (e.g., light emitter, light emitting device, etc.) and a light receiving unit (e.g., light receiver, light receiving device, etc.) disposed across the conveyance path 1. The sensor 40 is at a position where light incident from the light emitter to the light receiver crosses the conveyance path 1 between the capstan roller 12 and the printing unit 30. The sensor 40 measures an intensity of the light transmitted through the label paper 2 conveyed through the conveyance path 1, and detects the peak of the intensity as the center (center of the gap) of only the portion of the mount 4 between two consecutive labels 3.
The ribbon conveyor 20 includes a feed side roll 21 in which the long ink ribbon 22 is wound around a feeding roller 210, and a collection side roll 23 in which the used ink ribbon 22 passing through the printing unit 30 is wound by a winding roller 230. The ink ribbon 22 stretched in a tense state between the feed side roll 21 and the collection side roll 23 passes between the thermal head 32 and the platen roller 34 of the printing unit 30 so as to sequentially overlap the plurality of labels 3 of the label paper 2 conveyed through the conveyance path 1. The label paper 2 and the ink ribbon 22 are conveyed in the same direction at the same conveying speed and pass through the printing unit 30.
In addition to this, the ribbon conveyor 20 includes two rollers 24 supporting the ink ribbon 22, and a conveyance roller 25 that applies the conveying force to the ink ribbon 22 on a downstream side of the printing unit 30 described later. The conveyance roller 25 winds the ink ribbon 22 between the collection side roll 23 and the printing unit 30 at a predetermined angle, and rotates in the direction of winding the ink ribbon 22 by the winding roller 230. By changing an amount of the ink ribbon 22 wound around the conveyance roller 25 by an adjustment mechanism 70 (
The feeding roller 210 includes a drive shaft 211 extending in the direction perpendicular to the paper surface in
The conveyance roller 25 includes a drive shaft 251 extending in a direction perpendicular to the paper surface in
The frame of the printer apparatus 100 rotatably supports both ends of the drive shaft 211 of the feeding roller 210, both ends of the drive shaft 231 of the winding roller 230, both ends of the drive shaft 251 of the conveyance roller 25, and both ends of the respective rotation shafts of the two rollers 24. The frame of the printer apparatus 100 supports ribbon motors 65 and 66 of the ribbon conveyor 20 and a conveyance motor 67 (
The ribbon motor 65 rotates the drive shaft 211 of the feeding roller 210. The ribbon motor 66 rotates the drive shaft 231 of the winding roller 230. The ribbon motors 65 and 66 are examples of the “driver” or “drive unit” described in the claims of the present application, and rotate the feeding roller 210 and the winding roller 230 synchronously. The conveyance motor 67 is an example of “driver” or “another drive unit” described in the claims of the present application, and rotates the drive shaft 251 of the conveyance roller 25.
As the ribbon motor 66 that rotates the drive shaft 231 of the winding roller 230, a DC motor can be used in which a torque that rotates the drive shaft 231 can be changed by changing a current value applied to a motor. The torque value changed by the ribbon motor 66 is less than a limit value due to the torque limiter 232 of the winding roller 230. As the conveyance motor 67, a stepping motor can be used in which the drive shaft 251 rotates with a constant torque.
The torque limiter 212 of the feeding roller 210 suppresses a torque for rotating the outer side roller 213 to less than a predetermined torque, and limits a torque applied from the ribbon motor 65 to the outer side roller 213 to less than a predetermined value. The torque limiter 232 of the conveyance roller 230 suppresses a torque for rotating the outer side roller 233 to less than a predetermined torque, and limits a torque applied from the ribbon motor 66 to the outer side roller 233 to less than a predetermined value. The torque limiter 252 of the conveyance roller 25 suppresses a torque for rotating the outer side roller 253 to less than a predetermined torque, and limits a torque applied from the conveyance motor 67 to the outer side roller 253 to less than a predetermined value.
As illustrated in
The winding rod 72 brings the outer peripheral surface into contact with a surface 222 opposite to a surface 221 where the conveyance roller 25 comes into contact with the ink ribbon 22. The adjustment mechanism 70 presses the surface 222 of the ink ribbon 22 with the winding rod 72 to adjust the amount of the ink ribbon 22 wound around the conveyance roller 25. For example, the winding rod 72 can be moved between a position indicated by a dashed line and a position indicated by a solid line in
For example, as indicated by the solid line in
As an example, the holding member 74 is attached to a frame F of the printer apparatus 100 to be rotatable coaxially with the conveyance roller 25. The rotation center of the holding member 74 does not necessarily need to be provided coaxially with the conveyance roller 25. In other embodiments, the holding member 25 is not rotatable coaxially with the conveyance roller 25. The winding rod 72 fixed to the holding member 74 is parallel to a rotation shaft of the holding member 74. The holding member 74 has two arc-shaped cam holes 76 and 78 provided through the holding member 74 coaxially with the rotation shaft. A cam pin 77 is inserted in the cam hole 76 and protrudes outward from the frame F toward the holding member 74. A screw 79 is secured (e.g., screwed, etc.) to the frame F. The screw 79 is fixes the holding member 74 to the frame F. The shape of the holding member 74 may be any shape, and is not limited to the shape illustrated.
When the holding member 74 is rotated in a counterclockwise direction in
Conversely, when the winding rod 72 swings in the clockwise direction, the amount of the ink ribbon 22 wound around the conveyance roller 25 is reduced. For example, this direction is a direction from the position indicated by the solid line toward the position indicated by the dashed line of the winding rod 72 in
As illustrated in
Referring back to
The thermal head 32 includes a plurality of heat generating elements (not illustrated) disposed in the direction perpendicular to the paper surface in
The printer apparatus 100 has a movement mechanism (e.g., a movement, etc.) 36 (
As illustrated in
The control unit 50 includes a CPU that controls the operation of the printer apparatus 100. The ROM 51 stores operation information, setting information, operation programs, and the like. The RAM 52 stores various processing information. The display control unit 53 controls the display unit (e.g., display, screen, etc.) in the control panel (not illustrated) of the printer apparatus 100. The communication unit 54 communicates with a host computer or the like provided externally, and acquires information of the print data as a print command, for example. The operation unit 55 is, for example, located on the control panel and includes various input keys for the operator to manually input data. The image generation unit 56 draws print data to be printed on the label 3 such as a two-dimensional barcode or a character in a buffer.
The motor control unit 58 controls the capstan roller 12 of the label conveyance unit 10, the peeling roller 14, and the transfer motor 64 that rotatably drives the platen roller 34. The conveyance motor 64 applies a driving force to the rotation shafts of the three rollers 12, 14, and 34 via belts and pulleys (not illustrated). For example, the conveyance motor 64 synchronously rotates the three rollers 12, 14, and 34.
The motor control unit 61 controls the ribbon motor 65 that rotatably drives the feeding roller 210. The motor control unit 62 controls the ribbon motor 66 that rotatably drives the winding roller 230. The motor control unit 62 changes the current value applied to the ribbon motor 66 according to detection results in the detection unit 57. The motor control unit 63 controls the ribbon motor 67 that rotatably drives the conveyance roller 25.
The head control unit 59 controls the movement mechanism 36 to move the thermal head 32 between the printing position and the non-printing position. Further, the head control unit 59 controls the heat generation state of the heat generating element of the thermal head 32.
The detection unit 57 detects the rotational speed of the winding roller 230 of the ribbon conveyance unit 20 based on the output of the photosensor 237 described above, calculates a diameter of the collection side roll 23, and detects a change in the calculated diameter of the collection side roll 23 as a change in a tension of the ink ribbon 22. The diameter of the collection side roll 23 can be calculated by the following equation (1).
When the angular velocity of the winding roller 230 is ω [rad/see], the rotation time of the winding roller 230 is t [sec], a diameter of the winding roller 230 is r [mm], a thickness of the ink ribbon 22 is s [mm], and a coefficient considering the expansion and contraction of the ink ribbon 22 is k, a diameter R of the collection side roll 23 can be expressed by the following equation (1).
R=k(ωt/2π)+r (1)
As the diameter of the collection side roll 23 increases over time due to the winding of the used ink ribbon 22, the tension of the ink ribbon 22 being wound by the winding roller 230 decreases. Therefore, the detection unit 57 can detect a change in the tension of the ink ribbon 22 being wound by the winding roller 230 by detecting the diameter of the collection side roll 23.
In other words, the detection unit 57 may be any unit (e.g., device, structure, etc.) capable of detecting a change in the tension of the ink ribbon 22 being wound by the winding roller 230. For example, the detection unit 57 may be a detection mechanism (e.g., detecting method, etc.) that directly detects the tension of the ink ribbon 22 being wound by the winding roller 230. Alternatively, the detection unit 57 may detect slippage between the conveyance roller 25 and the ink ribbon 22 when the pitch of the label 3 detected by the sensor 40 in the label conveyance unit 10 is longer than a predetermined threshold value, and detect that the tension of the ink ribbon 22 being wound by the winding roller 230 drops beyond a predetermined threshold value.
Hereinafter, the functions of the ribbon conveyance unit 20 described above will be described.
As described above, when the used ink ribbon 22 is wound by the winding roller 230, the diameter of the collection side roll 23 gradually increases. For this reason, when the winding roller 230 is rotated at a constant torque, the tension of the ink ribbon 22 being wound by the winding roller 230 gradually decreases as the diameter of the collection side roll 23 increases. When the tension of the ink ribbon 22 decreases, the quality of printing in the printing unit 30 may be adversely affected.
Therefore, in the present embodiment, the diameter of the collection side roll 23 is calculated in the detection unit 57 to detect changes in the tension of the ink ribbon 22, and based on this detection, the torque applied to the drive shaft 231 of the winding roller 230 is adjusted so that the tension of the ink ribbon 22 passing through the printing unit 30 remains constant (e.g., substantially the same, etc.).
In this case, the control unit 50 queries the diameter of the collection side roll 23 calculated using the above-described equation (1) in the detection unit 57 to the control table prepared in advance in the RAM 52, and a current value that generates the optimum torque according to the diameter of the collection side roll 23 is obtained, and a current of this current value is applied to the ribbon motor 66. Thereby, regardless of the diameter of the collection side roll 23, the tension of the ink ribbon 22 can always be controlled constantly.
The control table stored in RAM 52 is, for example, the one that divides the change in the diameter of the collection side roll 23 into a plurality of stages, and the current value applied to the ribbon motor 66 that can keep the tension of the ink ribbon 22 constant at each stage of diameter is measured in advance.
As described above, the ribbon motor 66 is a DC motor that can change the torque applied to the drive shaft 231, so that the tension of the ink ribbon 22 passing through the printing unit 30 causes a slight variation. For this reason, in the present embodiment, the conveyance roller 25 torque-limited by the torque limiter 252 is arranged on the downstream side of the printing unit 30 to reduce variations in tension. At this time, the conveying force applied to the ink ribbon 22 by the conveyance roller 25 can be adjusted to a desired conveying force by adjusting the amount of the ink ribbon 22 wound around the conveyance roller 25 by the adjustment mechanism 70.
As described above, according to the embodiment described above, the current value applied to the ribbon motor 66 is adjusted as the diameter of the collection side roll 23 increases, and the tension variation of the ink ribbon 22 is reduced by the conveyance roller, and thus, the tension of the ink ribbon 22 passing through the thermal head 32 can always be constant and the quality of printing can be maintained well.
Further, according to the present embodiment, when the diameter of the collection side roll 23 is small and the tension of the ink ribbon 22 being wound by the winding roller 230 is sufficiently large, a current value for rotating the ribbon motor 66 is reduced, thereby reducing the problem that too strong tension of the ink ribbon 22 causes wrinkles in the ink ribbon 22.
While certain embodiment has been described, this embodiment has been presented by way of example only, and is not intended to limit the scope of the invention. Indeed, the novel apparatus and methods described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the apparatus and methods described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
