This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2022-083789, filed May 23, 2022, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a printer.
A thermal printer is widely used in a store to print information on a sheet, which is stored in a rolled shape and pulled out when an image is printed on the sheet. One example of such a sheet is a label sheet including a plurality of labels without a base sheet or liner. Further, in order to reduce the time and effort for replacing the sheet, a drop-in method has been proposed in which the rolled sheet can be set by simply inserting the rolled sheet into a storage portion of the printer.
In such a drop-in printer, since the core of the rolled sheet is not fixed to the storage portion, when the sheet is pulled in the sheet discharge direction, the rolled sheet is irregularly moved inside the printer. Therefore, it is difficult to accurately measure the remaining amount of the rolled sheet.
For this reason, a conventional drop-in printer has a pressing roller by which the rolled sheet is pressed from the downstream side (i.e., sheet discharge side) toward the upstream side (i.e., rolled sheet side) to suppress the movement of the rolled sheet.
In such a conventional drop-in printer, a sensor is installed in the storage portion to detect the remaining amount of the rolled sheet. However, the sensor usually detects the remaining amount when the rolled sheet having the same width continues to be used. Thus, there is a need for a printer capable of accurately detecting the remaining amount of another rolled sheet having a width different from the previously used rolled sheet.
Embodiments of the present invention provide a printer capable of accurately detecting a remaining amount of a rolled sheet regardless of the width thereof.
A printer according to an embodiment includes a housing in which a rolled sheet is stored and having an opening through which the rolled sheet can be replaced, a head in the housing and configured to print on the rolled sheet, a cover by which the opening can be covered, a first flapper attached to the cover via a first shaft at a first end of the first flapper, configured to pivot around the first shaft, and biased to press the rolled sheet with a second end of the first flapper, the first end of the first flapper being closer to a front side of the cover than the second end of the first flapper, a second flapper attached to the cover via a second shaft at a first end of the second flapper and configured to pivot around the second shaft, a second end of the second flapper being closer to the front side of the cover than the first end of the second flapper and slidably connected to a center portion of the first flapper, and a sensor configured to detect that a remaining amount of the rolled sheet has decreased to a predetermined amount, based on an angle by which the second flapper has pivoted.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
(Overall Configuration of Thermal Printer 10)
A schematic configuration of a thermal printer 10 according to a first embodiment will be described with reference to
As illustrated in
As illustrated in
The thermal printer 10 includes a first flapper 20, a second flapper 30, a platen roller 16, a thermal head 17, and the storage unit 18 inside the lower housing 11.
The thermal printer 10 pulls out the thermal sheet 50 from the rolled sheet 51 by the rotation of the platen roller 16. Then, the thermal printer 10 performs printing by bringing the thermal head 17 into contact with the drawn thermal sheet 50.
The first flapper 20 and the second flapper 30 are rotatable members rotatably installed on the rear side of the upper cover 12. The first flapper 20 abuts against the outer peripheral surface of the rolled sheet 51 and presses the rolled sheet 51 against the inner wall of the storage unit 18. As a result, movement of the rolled sheet 51 inside the storage unit 18 is prevented. The second flapper rotates along with the first flapper 20 towards the rolled sheet 51. The structures and functions of the first flapper 20 and the second flapper 30 will be described in detail later.
The platen roller 16 is installed along the X-axis on the rear surface side of the upper cover 12, and is rotationally driven by a stepping motor 19 (see
The thermal head 17 is a printing unit installed on the inner surface of the lower housing 11. The thermal head 17 is in close contact with the platen roller 16 in a state where the upper cover 12 is closed. The thermal sheet 50 is conveyed toward the sheet discharge port 13 in a state of being sandwiched between the thermal head 17 and the platen roller 16. The thermal head 17 has a structure in which a plurality of heating elements are aligned, and performs printing on the thermal sheet 50 sandwiched between the thermal head 17 and the platen roller 16 by causing the heating elements corresponding to a printing pattern to generate heat.
The storage unit 18 stores the rolled sheet 51 wound in a roll shape.
(Internal Structure of Thermal Printer 10)
The internal structure of the thermal printer 10 will be described with reference to
The platen roller 16 is installed along the X-axis on the rear surface side of the upper cover 12, and is rotationally driven in the direction of the arrow A by the stepping motor 19. The platen roller 16 is rotationally driven in the direction of the arrow A to convey the thermal sheet 50 drawn out from one end of the rolled sheet 51 from the storage unit 18 on the upstream side toward the thermal head 17 on the downstream side.
One end side (i.e., Y-axis positive side) of the first flapper 20 is disposed inside the upper cover 12 so as to be rotatable about a first rotation shaft 21 along the X-axis. The first flapper 20 is biased in a direction away from the upper cover 12, that is, in a direction indicated by an arrow C illustrated in
The second flapper 30 is installed such that one end side (i.e., Y-axis negative side) thereof is rotatable about a second rotation shaft 31 along the X-axis, which is installed in the lower housing 11. That is, the first rotation shaft 21 and the second rotation shaft 31 are installed in parallel. The other end side (i.e., Y-axis positive side) of the second flapper 30 is connected to a connecting portion 22 formed in the central portion of the first flapper 20 to be slidable in accordance with the angle of the first flapper 20. More specifically, the other end side of the second flapper 30 is slidable along an elongated hole-shaped connecting hole 23 formed inside the connecting portion 22 and connected thereto by an axial connecting member 32.
A photosensor 40 (for example, see
(Configuration of Flappers 20 and 30)
The configuration of the first flapper 20 and the second flapper 30 will be described with reference to the
As shown in
Further, as shown in
That is, the second flapper 30 has a posture corresponding to the position of the outer peripheral surface of the rolled sheet 51 on which the leading end of the first flapper 20 abuts, that is, the remaining amount of the rolled sheet 51. A protrusion 33 is disposed at the end of the second flapper 30 on the side of the second rotation shaft 31 and moves to a position corresponding to the posture of the second flapper 30. The photosensor 40 described below detects that the second flapper 30 is in a predetermined posture by outputting a signal corresponding to the position of the protrusion 33. The thermal printer thereby detects that the remaining amount of the rolled sheet 51 has decreased.
(Remaining Amount Detection)
How to detect the remaining amount of the rolled sheet 51 will be described with reference to
As shown in
As shown in
As described above, it is possible to easily and reliably detect that the remaining amount of the rolled sheet 51 has decreased based on the position of the protrusion 33 installed at the end of the second flapper 30 using the photosensor 40.
Next, methods of detecting the remaining amount of the rolled sheet 51 by the photosensor 40 will be described with reference to
In the present embodiment, one end side of a substantially U-shape of the photosensor 40 includes a light emitter 42, and the other end side includes a light receiver 43. The light emitter 42 includes, for example, a light emitting diode (LED). The light emitter 42 irradiates light 60 toward the light receiver 43. The light receiver 43 is constituted by, for example, a photodiode. Upon receiving the light 60 from the light emitter 42, the light receiver 43 outputs a signal corresponding to the amount of the received light. In
As shown in
On the other hand, as shown in
In this way, the photosensor 40 can detect the state in which the remaining amount of the rolled sheet 51 has reached the predetermined amount, that is, the state in which the remaining amount of the rolled sheet 51 is small, by detecting the protrusion 33.
When the photosensor 40 detects that the remaining amount of the rolled sheet 51 is small, the thermal printer notifies that the remaining amount of the rolled sheet 51 has reached the predetermined amount by turning on or blinking an indicator (not shown) such as a lamp on the lower housing 11 or the upper cover 12. Alternatively, the thermal printer 10 notifies a host computer (not shown) connected thereto that the remaining amount of the rolled sheet 51 is small. When the user recognizes the notification, the user can prepare the rolled sheet 51 for replacement in advance.
Here, although an example of the transmissive photosensor 40 in which the light emitter 42 and the light receiver 43 are disposed at positions facing each other has been shown, the remaining amount of the rolled sheet 51 may be detected by using a reflective photosensor in which the light emitter 42 and the light receiver 43 are disposed on the same side. In this case, when the remaining amount of the rolled sheet 51 decreases, the light 60 emitted from the light emitter 42 is reflected by the protrusion 33 and reaches the light receiver 43, so that the level of the signal output from the light receiver 43 increases. On the other hand, when the remaining amount of the rolled sheet 51 is large, since the light 60 emitted from the light emitter 42 is not reflected by the protrusion 33, the reflected light reaching the light receiver 43 is relatively small, and the level of the signal output from the light receiver 43 is small.
(Operation According to Width of Rolled Sheet 51)
The operation of the thermal printer 10 with respect to a wide rolled sheet 61 and a narrow rolled sheet 62 will be described with reference to
When the thermal printer 10 is used to print on rolled sheets of varying widths, the operator changes the positions of two support plates 36 shown in
That is, when the wide rolled sheet 61 is used, as shown in
In addition, when the narrow rolled sheet 62 is used, as shown in
The remaining amount of the rolled sheet 61 or 62 is stably and accurately detected by the photosensor 40 regardless of the change in the width of the rolled sheet.
(Opening/Closing Mechanism of Upper Cover 12)
The opening/closing mechanism of the upper cover 12 will be described with reference to
The end portion of the second flapper 30 on the second rotation shaft 31 side is in contact with a rib 35 formed on the rear surface side of the upper cover 12. The upper cover 12 opens and closes around an axis (not shown) along the X-axis, which is different from the second rotation shaft 31. Note that the rib 35 is also referred to as the convex portion in the present disclosure.
Further, the upper cover 12 is opened to release the fixing of the spring holder 24. Accordingly, the biasing of the first flapper 20 is released, and the first flapper 20 is attracted to the upper cover 12 along with the second flapper 30.
On the other hand, when the open upper cover 12 is closed after the rolled sheet 51 is replaced, an operation opposite to that described above is performed. That is, the upper cover 12 is closed in the order of
As described above, the thermal printer 10 includes the rotatable upper cover 12 (or the main body cover) and the lower housing 11, and the rolled sheet 51 can be set and replaced when the upper cover 12 is opened. The thermal printer 10 includes the first flapper 20, one end of which is pivoted in a direction away from the upper cover 12 around the first rotating shaft 21, and the other end of which abuts the outer circumferential surface of the rolled sheet 51. The thermal printer 10 further includes the second flapper 30, one end of which is pivoted around the second rotating shaft 31 parallel to the first rotating shaft 21 installed in the lower housing 11, and the other end of which is slidable at the center of the first flapper according to the angle of the first flapper 20. The thermal printer 10 further includes the photosensor 40, which is sometimes referred to as the remaining amount detection device and detects the remaining amount of the rolled sheet 51 based on the angle of the second flapper 30. Therefore, since the photosensor 40 can be installed at a position independent of the width of the rolled sheet 51, the remaining amount of the rolled sheet 51 can be accurately detected regardless of the width thereof.
Further, in the thermal printer 10, the photosensor is installed in the lower housing 11. Since the photosensor 40 can be installed at a predetermined position independent of the width of the rolled sheet 51, its remaining amount can be accurately detected regardless of the width thereof.
Further, in the thermal printer 10, the photosensor is a reflective or transmissive photosensor that is installed toward a space in which a part of the second flapper 30 (e.g., the protrusion 33) is movable according to its movement. Therefore, the remaining amount of the rolled sheet 51 can be accurately detected with a simple configuration.
Further, in the thermal printer 10, when the upper cover 12 is opened, one end of the second flapper 30 on the side of the upper cover 12 (or the main body cover) is pushed by the convex portion (i.e., the rib 35) provided on the inner side of the upper cover 12, and the first flapper moves along with the inner side of the upper cover 12. When the upper cover 12 is opened, the biasing by the first flapper 20 is released, and the first flapper 20 is pulled toward the upper cover 12 along with the second flapper 30. Thus, when the upper cover 12 is opened, the first flapper and the second flapper 30 are stored in the upper cover 12. Therefore, the rolled sheet 51 can be quickly replaced.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosure. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosure.
Number | Date | Country | Kind |
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2022-083789 | May 2022 | JP | national |