Patent Application
20060082637
1. Field of the Invention
The present invention relates to a printer capable of recording on a sheet material having, on one side, a thermally activated adhesive surface which exhibits adhesive strength when heated, and on a sheet material having, on one side, an adhesive surface to which release paper is affixed.
2. Description of the Related Art
In recent years, many of sticker labels used for indication of a bar code, a price, and so on, are of a type having an adhesive layer on a backside of a recording surface (print surface) and stored in a state where a mount or release paper (liner) is affixed thereon for temporary adhesion. However, to use this type of sticker label (hereinafter referred to as an “ordinary label”) as a label, it is necessary to peel off the release paper from the adhesive layer, and accordingly, there is a disadvantage in that wastes inevitably occur.
In this connection, as a system which does not require the release paper, there have been developed a heat-sensitive adhesive label having, on a backside of a sheet base, a heat-sensitive adhesive layer which exhibits adhesiveness when heated while usually exhibiting non-adhesiveness, and a thermal activation device for heating the heat-sensitive adhesive layer on the backside of this label.
For example, as the above-mentioned thermal activation device, there have been proposed ones to which a variety of heating systems are applied, the heating systems using, as heating means, a heating roll, a hot air blower, an infrared radiator, an electric heater, a dielectric coil, and the like. Moreover, for example, in JP 11-79152 A (FIG. 1, paragraphs [0024] and [0025]), a technique has been disclosed, which includes bringing, into contact with the heat-sensitive adhesive label, a head having as heat sources a plurality of resistors (heater elements) provided on a ceramic substrate, such as a thermal head for use as a printing head of a thermal printer, thus heating the heat-sensitive adhesive layer.
Here, a conventional general configuration of a printer capable of recording on the heat-sensitive adhesive sheet will be described with reference to a thermal printer P2 of
The thermal printer P2 of
The heat-sensitive adhesive label 60 has a structure in which, for example, a heat insulating layer and a heat-sensitive color-developing layer (printable layer) are formed on a front side of a sheet base, and the heat-sensitive adhesive layer obtained by coating and drying a heat-sensitive adhesive is formed on a backside thereof.
The printing unit 30 is composed of a thermal print head 32 having a plurality of heater elements 31 composed of relatively small resistors arranged in a width direction so as to enable dot printing, a printing platen roller 33 to be brought into press contact with the thermal print head 32 (heater elements 31), and the like. In
The cutter unit 40 is one for cutting the heat-sensitive adhesive label 60 on which printing has been performed by the printing unit 30 into pieces with an appropriate length, and is composed of a movable blade 41 operated by a drive source (not shown) such as an electric motor, a stationary blade 42 opposed to this movable blade, and the like.
The thermal activation unit 50 is composed of a thermal-activation thermal head 52 serving as heating means having heater elements 51, a thermal activation platen roller 53 serving as transporting means for transporting the heat-sensitive adhesive label 60, draw-in rollers 54 which draw the heat-sensitive adhesive label 60 supplied from the printing unit 30 side into between the thermal-activation thermal head 52 (heater elements 51) and the thermal activation platen roller 53. In
Note that, because a wrinkle becomes apt to occur in the heat-sensitive adhesive label or a transport failure becomes apt to occur when the label sags while being transported, generally, transport speed (print speed) by the above-described printing platen roller 33 and transport speed (activation speed) by the above-described thermal activation platen roller 53 are set equal to each other.
According to the thermal printer P2 thus configured, once the adhesiveness of the heat-sensitive adhesive label 60 is exhibited, sticking of an indicator label on a corrugated cardboard, a clear plastic wrap, a glass bottle, a plastic container, or the like, or sticking of a price or advertisement label can be directly performed. Accordingly, the thermal printer P2 has an advantage in that such release paper used for the ordinary label becomes unnecessary to make it possible to reduce cost. Moreover, the release paper turning to the wastes after usage is not required, and accordingly, the thermal printer P2 is desirable also from the viewpoints of resource savings and environmental protection.
Incidentally, in the printer P2 as shown in
For this reason, when a label length is longer than a distance from a cutting position of the cutter unit 40 to the heater elements 51 of the thermal-activation thermal head 52, the transport of the heat-sensitive adhesive label 60 is stopped in a state in which it is nipped between the thermal-activation thermal head 52 and the thermal activation platen roller 53.
As a result, the heat-sensitive adhesive layer that has started to exhibit its adhesiveness is undesirably stuck onto the thermal-activation thermal head 52 (heater elements 51), and the heat-sensitive adhesive label 60 is not smoothly transported even if the transport is resumed, causing malfunctions such as occurrence of so-called paper jam or transport failure. There is another problem in that heat from the heater elements 51 is transmitted to the printable layer (heat-sensitive color-developing layer) of the heat-sensitive adhesive label, thus developing this layer.
Accordingly, in the case of using the heat-sensitive adhesive label 60 with the above-described label length, it has been necessary to study a method (hereinafter, referred to as Method 1) enabling the cutting of the label without stopping the rotational drive of the thermal activation platen roller 53.
Besides this Method 1, it is conceivable to elongate the distance from the cutting position of the cutter unit 40 to the heater elements 51 of the thermal-activation thermal head 52 to be greater than the label length (hereinafter, referred to as Method 2). In this case, the above-described problems do not occur because the label length becomes shorter than the distance from the cutting position of the cutter unit 40 to the heater elements 51 of the thermal-activation thermal head 52. Hence, the cutting is performed after the rotational drive of the printing platen roller 33 is once stopped, the label is made to run again thereafter, and then the heat-sensitive adhesive layer of the label can be thermally activated.
However, in Method 2, it is necessary to secure the distance from the cutting position of the cutter unit 40 to the heater elements 51 of the thermal-activation thermal head 52 in accordance with the longest label length among a variety of lengths of labels to be printed. For this reason, a printer body is enlarged, and applications of the printer become limited. Hence, in order to make the printer capable of handling various types of labels without increasing a size of the printer or without regard to the label length, the above-described Method 1 must be adopted.
As a result of diligent studies, the inventors of the present invention found the following method as a method capable of performing the label cutting for labels having a length larger than the distance from the cutting position of the cutter unit 40 to the heater elements 51 of the thermal-activation thermal head 52 without increasing the size of the printer or without stopping the rotation of the thermal activation platen roller 53. In the found method, the transport speed (print speed) by the printing platen roller 33 is increased to be higher than the transport speed (activation speed) by the thermal activation platen roller 53, causing the label to sag within the distance from the cutting position of the cutter unit 40 to the heater elements 51 of the thermal-activation thermal head 52.
However, though this method is suitable in the case of the heat-sensitive adhesive label, two problems as will be described below are expected to occur when applying this method to an ordinary label (one in which a sheet label is stuck onto the release paper). Accordingly, this method is implemented only in a printer dedicated for the heat-sensitive adhesive label.
In consideration of the above-described circumstances, it is therefore an object of the present invention to provide a printer capable of printing on both of the heat-sensitive adhesive label and the ordinary label in which the release paper is affixed on the adhesive surface.
In order to achieve the above object, a printer of the present invention includes a printing device having printing means for performing printing on one surface of a tape-like sheet and a first transporting means for transporting the sheet in a predetermined direction; a cutter device which is provided downstream of the printing device and cuts the sheet into a predetermined length; a thermal activation device which is provided downstream of the cutter device and has heating means for heating the other surface of the sheet and a second transporting means for transporting the sheet in the predetermined direction; a space portion which is provided between the cutter device and the thermal activation device and where the sheet can be warped by a predetermined length; and a control device which controls the printing device, the cutter device, and the thermal activation device differently between a case where the sheet is a heat-sensitive adhesive label in which a printable layer is formed on one surface of a sheet-like base material and a heat-sensitive adhesive layer is formed on the other surface of the sheet-like base material and a case where the sheet is an ordinary label in which a printable layer is formed on one surface of a label base material, a heat-sensitive adhesive layer is formed on the other surface of the label base material, and the label base material is stuck onto tape-like release paper. Therefore, both of the heat-sensitive adhesive label and the ordinary label are usable in the printer of the present invention.
It is preferable that operation of the control device is switched by a switching signal between a case where the heat-sensitive adhesive label is used and a case where the ordinary label is used. Therefore, the operations can be switched automatically.
It is preferable that the control device sets a transport speed of the first transporting means faster than a transport speed of the second transporting means when the sheet is the heat-sensitive adhesive label, and sets the transport speed of the first transporting means and the transport speed of the second transporting means equal to each other when the sheet is the ordinary label.
Particularly, it is preferable that when the sheet is the heat-sensitive adhesive label, the control device sets the transport speed of the first transporting means faster than a transport speed of the second transporting means to warp the heat-sensitive adhesive sheet by a predetermined length between the cutter device and the thermal activation device, and then stops operations of the printing means and the first transporting means while continuing operations of the heating means and the second transporting means to cut the heat-sensitive adhesive label by the cutter device, and that when the sheet is the ordinary label, the control device sets the transport speed of the first transporting means and the transport speed of the second transporting means equal to each other, stops operation of the heating means, operates the printing means and the first and second transporting means to transport the ordinary label, and stops operations of the first and second transporting means to cut the ordinary label by the cutting device.
Accordingly, when the sheet is the heat-sensitive adhesive label, the transport speed of the first transporting means is set faster than the transport speed of the second transporting means to secure a warp amount of a desired length or more which takes into account an expected time period for a cutting operation that follows, thus making it possible to cut the heat-sensitive adhesive label by the cutter device without stopping the transport of the heat-sensitive adhesive label by the second transporting means of the thermal activation device. Accordingly, malfunctions including an occurrence of paper jam caused by sticking of the heat-sensitive adhesive label onto the heating means can be solved, and in addition, extra maintenance such as discharging a label causing the paper jam becomes unnecessary. Hence, manufacturing efficiency of sticker labels can be significantly improved.
Meanwhile, in the case of the ordinary label, at the time of cutting the label by the cutter device, even if the transport of the ordinary label is stopped in a state where the ordinary label is present between the heating means and the second transporting means of the thermal activation device, the heating means is not driven, and accordingly, a problem that the printable layer (heat-sensitive color-developing layer) of the ordinary label is developed accidentally or the problem of danger presented by overheating of the ordinary label do not occur.
It is preferable that, in the case of the ordinary label, when the label is not to be cut one by one, the above-described control device control the cutter device to operate only at the time when printing on the last label is completed.
In the above-described printer, it is preferable that the first transporting means comprises a printing platen roller opposed to the printing means, and the second transporting means comprises a thermal activation platen roller opposed to the heating means, and that a pressing force with which the thermal activation platen roller is pressed toward the heating means during transporting of the ordinary label is set smaller than a pressing force applied during transporting of the heat-sensitive adhesive label. Therefore, no meandering or skewing occur while the ordinary label, which is thicker than the heat-sensitive adhesive label due to the release paper, is being transported, and the printing can be performed favorably on the label.
It is preferable that the printer switches a setting for the pressing force, with which the thermal activation platen roller is pressed toward the heating means, upon receiving the switching signal.
The switching signal is one to be transmitted based on one of: a configuration of the sheet; a configuration of a tube having the sheet wound therearound in a roll shape; a configuration of a support shaft which supports the tube; a position of a holder to which the support shaft is attached; a black mark on the sheet; switching of a switch; and input data.
In the accompanying drawings:
An embodiment of the present invention will now be described with reference to the drawings.
(Configuration of Printer)
The thermal printer P1 is an apparatus usable for both of a heat-sensitive adhesive label and an ordinary label.
This printer apparatus is composed of a roll housing unit 20 which holds a tape-like heat-sensitive adhesive label 60 and a tape-like ordinary label (not shown), each of which is wound in a roll shape, such that those labels are exchangeable, a printing unit 30 which prints on the heat-sensitive adhesive label 60 or the ordinary label which is held in the roll housing unit 20, a cutter unit 40 which cuts the heat-sensitive adhesive label 60 or the ordinary label into pieces with a predetermined length, a thermal activation unit 50 as a thermal activation device which functions only in the case where the heat-sensitive adhesive label 60 is held in the roll housing unit 20 and which thermally activates a heat-sensitive adhesive layer of the heat-sensitive adhesive label 60, a guide unit 70 serving as sheet guiding means for guiding the heat-sensitive adhesive label 60 from the cutter unit 40 to the thermal activation unit 50 and as a sheet storage portion, a control unit which controls the above-described respective constituent units to operate differently between the case of using the ordinary label and the case of using the heat-sensitive adhesive label 60, and the like. Note that
Here, though not particularly limited, the heat-sensitive adhesive label 60 to be used in this embodiment has a structure in which, for example, a heat insulating layer and a heat-sensitive color-developing layer (printable layer) are formed on a front side of a label base, and the heat-sensitive adhesive layer obtained by coating and drying a heat-sensitive adhesive is formed on a backside thereof. Note that the heat-sensitive adhesive layer is composed of a heat-sensitive adhesive mainly containing thermoplastic resin, solid plastic resin, or the like. Moreover, the heat-sensitive adhesive label 60 may be one that does not have the heat insulating layer or one provided with a protective layer or a colored printed layer (preprinted layer) on the surface of the heat-sensitive color-developing layer. Meanwhile, though having been described in the related art, the ordinary label is one pasted on a long sheet (called a mount, a liner or release paper) of which surface is coated with silicon so that an adhesive coated on one side of the label cannot be attached onto the other. This long sheet is to be discarded as industrial waste upon label sticking.
The printing unit 30 is composed of a thermal print head 32 having a plurality of heater elements 31 composed of relatively small resistors arranged in a width direction so as to enable dot printing, a printing platen roller 33 to be brought into press contact with the thermal print head 32, and the like. Note that the heater elements 31 are configured similarly to those of a printing head of a publicly known thermal printer, which are formed by providing a protective film of crystallized glass on surfaces of a plurality of heater resistors formed on a ceramic substrate by a thin film formation technique, and accordingly, detailed description thereof will be omitted.
Moreover, the printing unit 30 includes a drive system (not shown) which rotationally drives the printing platen roller 33, the drive system being composed of, for example, a stepping motor and a gear train, or the like. The printing unit 30 is configured in the following manner. By the drive system, the printing platen roller 33 is rotated in a predetermined direction, and thus the ordinary label or the heat-sensitive adhesive label 60 loaded in the roll housing unit 20 is drawn out, and the thus drawn ordinary label or heat-sensitive adhesive label 60 is sent out in a predetermined direction as the thermal print head 32 performs printing thereon. In
Note that, in the case of using the ordinary label, rotation speed of the printing platen roller 33 is set equal to rotation speed of a thermal activation platen roller 53, and set at a greater speed than the rotation speed of the thermal activation platen roller 53 in the case of using the heat-sensitive adhesive label 60.
The cutter unit 40 is one for cutting the ordinary label or the heat-sensitive adhesive label 60, on which printing has been performed by the printing unit 30, into pieces with an appropriate length, and is composed of a movable blade 41 operated by a drive source (not shown) such as an electric motor, a stationary blade 42 opposed to this movable blade, and the like.
The guide unit 70 is composed of a plate-shaped guide (first guide) 71 provided on a transport path from the cutter unit 40 to the thermal activation unit 50, and guides (second guides) 72 and 73 bent upward approximately at a right angle, which are provided on a sending-out portion of the cutter unit 40 and a label receiving portion of the thermal activation unit 50, respectively. Moreover, the space between the second guides 72 and 73 is made open, and serves as a label storage portion 74 where the label can be temporarily warped by a predetermined amount.
Note that the second guides 72 and 73 may be composed of one member formed as the sheet storage portion whose upper portion is formed concave, or that the first guide 71 and the second guides 72 and 73 may be reversed vertically. In the latter case, the label storage portion 74 is formed below with respect to a transport direction.
The thermal activation unit 50 is composed of a thermal-activation thermal head 52 serving as heating means having heater elements 51, the thermal activation platen roller 53 serving as transporting means for transporting the ordinary label or the heat-sensitive adhesive label 60, a pair of draw-in rollers 54 which are rotated by a drive source (not shown) such as, for example, a stepping motor, and draw the ordinary label or the heat-sensitive adhesive label 60 supplied from the printing unit 30 side into between the thermal-activation thermal head 52 and the thermal activation platen roller 53, and the like. However, in the case of transporting the ordinary label, the thermal-activation thermal head 52 is not driven, and transporting of the ordinary label alone is performed.
Note that, in this embodiment, used for the thermal-activation thermal head 52 is one configured similarly to the thermal print head 32, that is, one configured similarly to the printing head of the publicly known thermal printer, which is formed by providing the protective film of the crystallized glass on the surfaces of the plurality of heater resistors formed on the ceramic substrate by the thin film-formation technique. In this way, as the thermal-activation thermal head 52, the one configured similarly to the thermal print head 32 is used, thus achieving commonality of parts to enable cost reduction. However, the heater elements 51 of the thermal-activation thermal head 52 do not have to be divided per dot in a way similar to the heater elements 31 of the thermal print head 32, and may be formed as a continuous resistor.
Moreover, the thermal activation unit 50 includes a drive system which rotates the thermal activation platen roller 53, the drive system being composed of, for example, a stepping motor and a gear train, or the like. The thermal activation platen roller 53 is rotated by this drive system in a direction reverse to the rotation direction of the printing platen roller 33 (counterclockwise in
Based on control signals transmitted from the CPU 100, desired printing is executed in the printing unit 30, a cutting operation is executed at predetermined timing in the cutter unit 40, and activation of a heat-sensitive adhesive layer 64 is executed in the thermal activation unit 50.
Moreover, the CPU 100 is configured to be capable of transmitting control signals independently to the first stepping motor 109 and the second stepping motor 1.10. Accordingly, the rotation speeds of the rollers 33, 53, and 54 driven by the respective stepping rollers, that is, transport speed of the heat-sensitive adhesive label 60 can be controlled independently for each of the rollers.
Note that a configuration may be adopted in which the drive sources (stepping motors) for the thermal activation platen roller 53 and the draw-in rollers 54 are provided separately from each other to be controllable independently of each other.
Moreover, the paper end sensor 111 is provided in front of the printing unit 30, and detects the leading edge of the sheet-like ordinary label or the sheet-like heat-sensitive adhesive label 60. Based on this detection, the drive of the printing platen roller 33 is started. Further, based on detection of the trailing edge of the sheet-like ordinary label or the sheet-like heat-sensitive adhesive label 60 by this paper end sensor 111, the drive of the thermal activation platen roller 53 is stopped, and printing and transport of the next ordinary label or heat-sensitive adhesive label 60 is performed.
Further, the paper end sensor 112 is provided in front of the thermal activation unit 50, and detects the leading edge of the sheet-like ordinary label or the sheet-like heat-sensitive adhesive label 60. Based on this detection, the drives of the draw-in rollers 54 and the thermal activation platen roller 53 are started. Further, based on detection of the trailing edge of the sheet-like ordinary label or the sheet-like heat-sensitive adhesive label 60 by this paper end sensor 112, the drives of the draw-in rollers 54 and the thermal activation platen roller 53 are stopped, and printing, transport, and thermal activation of the next ordinary label or heat-sensitive adhesive label 60 are performed.
Next, operations of the printer of this embodiment when using the heat-sensitive adhesive label and when using the ordinary label will be described.
In this embodiment, the distance from the printing platen roller 33 (thermal print head 32) to the movable blade 41 is set at 10 mm, the distance from the movable blade 41 to the draw-in rollers is set at 30 mm, and the distance from the draw-in rollers 54 to the thermal activation platen roller 53 (thermal-activation thermal head 52) is set at 10 mm. Further, a drive time of the movable blade 41, which is required for the label cutting, is set at 0.4 sec, and the label length is set at 200 mm.
Moreover, the transport speed (activation speed Vh) by the thermal activation platen roller 53 is set constant at 100 mm/sec in consideration of a thermal activation time of the heat-sensitive adhesive layer. When using the ordinary label, the transport speed (print speed Vp) by the printing platen roller 33 is set at 100 mm/sec which is equal to the activation speed Vh (Vp=Vh), and when using the heat-sensitive adhesive label, the transport speed can be set at 200 mm/sec which is higher than the activation speed Vh (Vp>Vh). Moreover, the transport speed by the draw-in rollers 54 can be set at 100 mm/sec which is equal to the activation speed Vh.
(Operation when using Heat-Sensitive Adhesive Label)
An example of the printer operation when using the heat-sensitive adhesive label will be described.
When using the heat-sensitive adhesive label, the thermal printer P1 adopts a method of warping the label by stopping the rotational drive of the draw-in rollers 54 at the time when the leading edge of the sheet-like heat-sensitive adhesive label 60 comes in between the draw-in rollers 54 and the thermal activation platen roller 53.
First, the sheet-like heat-sensitive adhesive label 60 wound in the roll shape is loaded in the roll housing unit (not shown) Further, on the printer body side, it is determined upon receiving the switching signal to be described later that the label has been switched to the heat-sensitive adhesive label 60. Thereafter, when the heat-sensitive adhesive label 60 is transported to a position immediately in front of the printing unit 30 and the leading edge thereof is detected by the unillustrated paper end sensor (denoted by reference numeral 111 in
Subsequently, the heat-sensitive adhesive label 60 is sent out from the printing unit 30 by the rotational drive of the printing platen roller 33, and transported to the cutter unit 40. Then, when the heat-sensitive adhesive label 60 is transported by self weight thereof along the first guide 71 and the leading edge thereof is detected by the unillustrated paper end sensor (denoted by reference numeral 112 in
Thereafter, the heat-sensitive adhesive label 60 reaches the thermal activation unit 50 (draw-in rollers 54) (
In this case, because the heat-sensitive adhesive label 60 is sent out or inserted at a predetermined angle, a direction in which the label sags is determined in accordance with an inclination thereof (upward in
While securing a warp amount of a desired length or more which takes into account an expected time period of the cutting operation that follows (obtained by multiplication of the activation speed Vh and the cutting operation time T) by the rotational drives of the three rollers 33, 54, and 53, the printing is performed for the heat-sensitive adhesive label 60 while the label is being thermally activated. Then, when predetermined printing is completed and a desired cut position in the heat-sensitive adhesive label 60 reaches the cutter unit 40, the rotational drive of the printing platen roller 33 is stopped, and the heat-sensitive adhesive label 60 is cut by driving the movable blade 41 for a predetermined period of time (0.4 sec) (
Then, when the trailing edge of the heat-sensitive adhesive label 60 that has been cut passes through the draw-in rollers 54, the heat-sensitive adhesive label 60 is discharged as it is by the thermal activation platen roller 53 (
The operation example of the printer when using the heat-sensitive adhesive label, which has been described above, is effective for the label length which allows for a warp amount sufficient to continue the rotational drive of the thermal activation platen roller 53 at the time of the cutting operation even if the printing is performed on the print surface while thermally activating the heat-sensitive adhesive surface. However, there are cases where a sufficient warp amount cannot be secured depending on the label length if the printing is performed while thermally activating the heat-sensitive adhesive surface. In this case, the warp amount can be secured also by temporarily holding the label before the thermal activation.
This operation example of the printer will be described with reference to
Referring to
Subsequently, the heat-sensitive adhesive label 60 is sent out from the printing unit 30 by the rotational drive of the printing platen roller 33, and transported to the cutter unit 40. Then, when the heat-sensitive adhesive label 60 is transported by the self weight thereof along the first guide 71 and the leading edge thereof is detected by the unillustrated paper end sensor (denoted by reference numeral 112 in
Thereafter, the heat-sensitive adhesive label 60 reaches the thermal activation unit 50 (draw-in rollers 54) (
In this case, because the heat-sensitive adhesive label 60 is sent out or inserted at a predetermined angle, a direction in which the label sags is determined in accordance with an inclination thereof (upward in
A warp amount of a desired length or more, which takes into account an expected time period for the cutting operation that follows (obtained by the multiplication of the activation speed Vh and the cutting operation time T), is secured, and when predetermined printing is completed and a desired cut position in the heat-sensitive adhesive label 60 reaches the cutter unit 40, the rotational drive of the printing platen roller 33 is stopped (
Then, the rotational drive of the draw-in rollers 54 (and the thermal activation platen roller 53) is resumed. The heat-sensitive adhesive label 60 undergoes thermal activation while being transported at 100 mm/sec, and the heat-sensitive adhesive label 60 is cut by driving the movable blade 41 for a predetermined period of time (0.4 sec) (
Thereafter, the heat-sensitive adhesive label 60 is transported by the rotational drives of the two rollers 54 and 53 while being thermally activated. Then, when the trailing edge of the heat-sensitive adhesive label 60 passes through the draw-in rollers 54, the heat-sensitive adhesive label 60 is discharged as it is by the thermal activation platen roller 53 (
In accordance with the respective operations of the printer, which have been described above, in the thermal printer P1 of this embodiment, the heat-sensitive adhesive label 60 can be cut by the cutter unit 40 without stopping transport of the heat-sensitive adhesive label in the thermal activation unit 50. Accordingly, occurrences of paper jam and a transport failure, which maybe caused as the heat-sensitive adhesive layer of the heat-sensitive adhesive label 60 sticks onto the thermal-activation thermal head 52 (heater elements 51), can be avoided.
Moreover, according to the above-described thermal printer P1, the heater elements 51 of the thermal-activation thermal head 52 are brought into contact with the heat-sensitive adhesive layer of the heat-sensitive adhesive label 60, and accordingly, heat conduction from the heater elements 51 to the heat-sensitive adhesive layer 64 is directly made, thus making it possible to perform the thermal activation efficiently. In addition, the heater elements 51 of the thermal head 52 can perform the thermal activation by generating heat only while being energized, and therefore, energy consumption for the thermal activation is reduced.
Note that, besides the above-described respective operations of the printer, the thermal activation may be performed in the following manner when the label cannot be warped because the label length is shorter than the distance from the cutting position of the cutter unit 40 to the heater elements 51 of the thermal-activation thermal head 52. Specifically, first, at the same time when the printing is completed and the rotational drive of the printing platen roller 33 is stopped, the rotational drives of the draw-in rollers 54 are stopped and the label is cut. Then, the label is transported again by the draw-in rollers 54 and the thermal activation platen roller 53. Also in this case, the leading edge of the label is made not to reach the thermal activation platen roller 53 at the time of the cutting operation.
(Operation when using Ordinary label)
An example of the printer operation when using the ordinary label will be described with reference to
First, the tape-like ordinary label 65 wound in a roll shape is loaded in the roll housing unit (not shown). Thereafter, when the ordinary label 65 is transported to a position immediately in front of the printing unit 30 and the leading edge thereof is detected by the unillustrated paper end sensor (denoted by reference numeral 111 in
Subsequently, the ordinary label 65 is sent out from the printing unit 30 by the rotational drive of the printing platen roller 33, and transported to the cutter unit 40. Then, when the ordinary label 65 is transported by self weight thereof along the first guide 71 and the leading edge thereof is detected by the unillustrated paper end sensor (denoted by reference numeral 112 in
Thereafter, the ordinary label 65 reaches the thermal activation unit 50 (draw-in rollers 54) (
Thereafter, when a desired cut position in the ordinary label 65 reaches the cutter unit 40, the rotational drives of the printing platen roller 33, the draw-in rollers 54, and the thermal activation platen roller 53 are stopped, and thus the printing by the thermal print head 32 is temporarily stopped, and the ordinary label 65 is cut by driving the movable blade 41 for a predetermined period of time (0.4 sec) (
Then, the ordinary label 65 that has been cut is discharged by the rotational drives of the draw-in rollers 54 and the thermal activation platen roller 53 (
In the case of using the ordinary label, which has been described above, in the thermal printer P1 of this embodiment, the thermal-activation thermal head 52 is not driven even when the transport of the ordinary label 65 is stopped in a state where the ordinary label 65 is present between the thermal activation-thermal head 52 and the thermal activation platen roller 53 at the time of cutting the ordinary label. Accordingly, a problem that the printable layer (heat-sensitive color-developing layer) of the ordinary label 65 is developed accidentally and the problem of danger presented by overheating of the ordinary label 65 do not occur.
Note that, in the case of the ordinary label, the label is used more often for the following application rather than for an application where printing is performed for each one label, which is then cut for sticking. Specifically, “one-time sticking”, in which printing is previously implemented for a predetermined number of labels on a tape-like mount, and the labels are then collectively stuck all at once. Meanwhile, in the case of the heat-sensitive adhesive label, adhesive strength thereof deteriorates when the label is left after the thermal activation of the heat-sensitive adhesive surface is implemented. Accordingly, it is necessary to stick the labels immediately after the label issuance. Hence, when issuing the ordinary label, it is desirable, after selecting between performing and not performing cutting for the labels one by one and when cutting is not to be performed for the labels one by one, to switch a control method so that the number of issued labels is counted in accordance with data on the number of labels to be issued continuously and the cutter operates only upon issuance of the last label.
Furthermore, while sheet thickness of the heat-sensitive adhesive label ranges approximately from 80 to 120 μm, sheet thickness of the ordinary label ranges approximately from 110 to 150 μm, which is larger than that of the heat-sensitive adhesive label because the ordinary label includes the release paper or the like. For this reason, the pressing force with which the thermal activation platen roller 53 is pressed toward the thermal-activation thermal head 52 and pressure between the draw-in rollers 54 are increased to be higher than those applied when transporting the heat-sensitive adhesive label. This gives adverse effects such as meandering or skewing of the label during transport, a deterioration of printing quality, wear of the thermal head, and the like. Accordingly, when using the ordinary label, it is preferable to reduce the pressing forces of the above-described thermal activation platen roller 53 and draw-in rollers 54. For a mechanism to achieve this, one which automatically effects the above pressing-force reducing action simultaneously with the switching between the ordinary label and the heat-sensitive adhesive label is easy to operate, eliminating an error in adjusting the pressing force.
(Example of Switching Signal Transmitted when using Heat-Sensitive Adhesive Label)
Next, some types of switching signal received by the printer body side when switching is performed from the ordinary label to the heat-sensitive adhesive label will be described.
In general, the tape-like heat-sensitive adhesive label is wound in a roll shape around a paper tube. Moreover, this paper tube is attached around a support shaft rotatably provided in the roll housing unit 20, thus making it possible for the printer body to perform printing on and thermally activate the heat-sensitive adhesive label.
In this connection, the above-described switching signal is transmitted when the paper tube having the tape-like heat-sensitive adhesive label wound therearound is attached around the support shaft of the roll housing unit 20 of the printer body, thus making it possible to detect that the switching has been performed from the ordinary label to the heat-sensitive adhesive label.
1) Example 1 of Determining Switching by Shape of Paper Tube
For example, as shown in
Further, a structure may be adopted in which the protrusion 83 on the support shaft 82 is of a stationary type, with the support shaft being dedicated for the heat-sensitive adhesive label, and a switch is provided on a part of this support shaft 82, or in which this support shaft 82 pushes a switch provided on a bearing, thus transmitting the above-mentioned switching signal.
2) Example 2 of Determining Switching by Shape of Paper Tube
As shown in
3) Example of Determining Switching by Diameter of Paper Tube
When the ordinary label is wound tightly, the leading edge portion of the label becomes apt to be peeled off from the release paper, and accordingly, as shown in
4) Example of Determining Switching by Length of Paper Tube
In contrast to the paper tube for the ordinary label, as shown in
5) Example of Determining Switching by Holder Position of Support Shaft of Paper Tube
In the same holder of the roll housing unit 20, which is attached to the support shaft of the paper tube having the roll paper wound therearound, the position to which the support shaft is attached is made different between the heat-sensitive adhesive label and the ordinary label, and a switch is provided on the bearing of the support shaft of the heat-sensitive adhesive label, thus transmitting the above-described switching signal. The above arrangement is also applicable when the holders for the support shafts of the heat-sensitive adhesive label and the ordinary label are provided separately from and adjacent to each other.
6) Example of Determining Switching by Color of Support Shaft of Paper Tube
The support shaft of the ordinary label and the support shaft of the heat-sensitive adhesive label are painted in different colors. By optically identifying the color of a support shaft when attaching the support shaft to the holder of the roll housing unit 20, or as the support shaft pushes a switch provided on the bearing, the above-described switching signal is transmitted.
7) Example of Determining Switching by Difference in Paper Width between Label Papers
Comparing the ordinary label and the heat-sensitive adhesive label with each other, if the two labels have the same shape, the ordinary label has a larger paper width because the ordinary label is stuck onto the release paper (liner). Such a difference in paper width due to whether or not this liner exists is sensed by a mechanical or optical sensor, thus transmitting the above-described switching signal.
8) Example of Determining Switching by Difference in Paper Quality between Label Papers
The ordinary label is stuck onto the release paper (liner), and the heat-sensitive adhesive label does not have the liner and the like. Accordingly, between the ordinary label and the heat-sensitive adhesive label, there occur a difference in color between front and rear sides and a difference in reflectivity. Such differences are sensed by a mechanical or optical sensor, thus transmitting the above-described switching signal.
9) Example of Determining Switching by Difference in Paper Thickness between Label Papers
Due to the above-mentioned presence/absence of the liner, a difference in paper thickness occurs between the ordinary label and the heat-sensitive adhesive label. For example, the paper thickness of the ordinary label including the release paper ranges from 110 μm to 150 μm, and the paper thickness of the heat-sensitive adhesive label ranges from 80 to 120 μm. Hence, such a difference in paper thickness due to the presence/absence of the liner is sensed by a mechanical or optical sensor, thus transmitting the above-described switching signal.
10) Example of Determining Switching Depending on Whether or Not Step Exists on Label Paper
The ordinary label exhibits a step-wise change in label thickness because the ordinary label is stuck onto the liner. Meanwhile, there is no such step-wise change in thickness in the heat-sensitive adhesive label. Hence, whether or not there is such a step-wise change in thickness is sensed by a mechanical or optical sensor, thus transmitting the above-described switching signal.
11) Example of Determining Switching by Shape of Black Mark on Label
For paper alignment, a black mark is printed on the label in many cases. In view of this, the shape of such a black mark is made to differ between the ordinary label and the heat-sensitive adhesive label, and a difference in signal output by a PI sensor in accordance with such a difference in black mark shape is sensed, thus transmitting the above-described switching signal.
12) Example of Determining Switching by Pattern of Black Mark on Label
For the black mark pattern, single and continuous (double-stage and triple-stage) patterns are used, the pattern of the black mark is made to differ between the ordinary label and the heat-sensitive adhesive label, and a difference in signal by a PI sensor in accordance with the difference in pattern is sensed, thus transmitting the above-described switching signal.
13) Example of Determining Switching by Position of Black Mark on Label
Separately from the black mark for the paper alignment during transport, a black mark for recognizing the heat-sensitive adhesive label is formed, and a signal by a PI sensor dedicated for the black mark for recognizing the heat-sensitive adhesive label is sensed, thus transmitting the above-described switching signal.
14) Example of Switching by Operation Panel Switch of Printer
A switch provided on an operation panel unit of the printer is switched on and off, thus transmitting the above-described switching signal.
15) Example of Switching by Switch on Printer Body Side
A switch provided on a part of the printer body is switched on and off, thus transmitting the above-described switching signal.
16) Example of Switching on Operation Screen on Printer Side
A mode on an operation screen and an output mode (type of label and the like), which are registered in the control unit of the printer in advance, are selected, thus transmitting the above-described switching signal.
While the embodiment of the present invention has been specifically described above, the present invention is not limited to the above-described embodiment, and various alterations are possible without departing from the gist of the present invention.
For example, in the above-described embodiment, the description is directed to the case in which the present invention is applied to the printing apparatus of a thermosensitive system, such as the thermal printer. However, it is also possible to apply the present invention to printing apparatuses of a thermal transfer system, an ink-jet system, a laser print system, and the like. In such cases, labels in which processing suitable for the respective printing systems is made on the printable layers of the labels instead of the thermal printing layer will be used.
As described above, according to the present invention, both of the heat-sensitive adhesive label and the ordinary label become usable in one printer, and it is not necessary to manufacture machines dedicated for the respective labels, thus making it possible to reduce a capital investment when manufacturing the printer. Furthermore, as compared with the case of preparing the machines respectively dedicated for the heat-sensitive adhesive label and the ordinary label, expenses for installation and management of the printer can be reduced, thus making it possible to utilize an installation space efficiently.
Moreover, it can be detected by the switching signal whether the thermal label is used or the ordinary label is used, and accordingly, an error is eliminated from the printer operation to be performed in accordance with the label used, thus providing safety and security.
