This application is based upon and claims the benefit of priority of the prior Japanese Application No. 2013-172698, filed on Aug. 22, 2013, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a printer.
2. Description of the Related Art
There is known a printer provided with a fixed blade fixed on a housing, and a movable blade mounted on the housing to be reciprocally movable relative to the fixed blade for cutting printing paper by the movable blade and the fixed blade (For example, JP2007-38367A, JP2010-099852A).
In cutting a printing paper, the cutting efficiency may be lowered when the printing paper is held between a movable blade and a fixed blade in a relaxed state.
A printer according to the present invention is for printing on a printing medium. The printer is provided with a printing unit; a fixed blade; a movable blade provided to be movable relative to the fixed blade, and configured to cut printing medium with the fixed blade, and a tension mechanism configured to apply a tensional force to the printing medium.
The tension mechanism includes a receiving member disposed on the discharge side which is a direction in which the printing medium is discharged relative to the fixed blade, for receiving the printing medium; and a pressing member extending from the movable blade toward the discharge side, and configured to move with the movable blade. The pressing member includes a pressing part configured to press the printing medium against the receiving member and move toward the discharge side while holding the printing medium between the pressing part and the receiving member, as the movable blade moves toward the fixed blade.
The aforementioned or other objects, features, and advantages of the present invention will become more apparent by describing the following preferred embodiments with reference to the accompanying drawings in which:
In the following, embodiments of the invention are described in detail based on the drawings.
A configuration of a printer 10 according to an embodiment of the invention is described referring to
The printer 10 is provided with a housing 14; a printing unit 11 configured to print on a printing paper P; and a fixed blade 12 and a movable blade 13 configured to cut the printing paper P. The printing unit 11 has a platen 15 disposed in the housing 14 and configured to be rotatable in the housing 14, and a head 16.
The printing paper P is fed from a paper feeding unit (not illustrated) disposed on the feed side of the printing unit 11 toward a paper discharge port 17 of the printer 10 in the direction indicated by the arrow y. In the specification, the upstream side of the printing paper P being fed is referred to as the feed side, and the downstream side thereof is referred to as the discharge side. The platen 15 is rotatably mounted in the housing 14 in such a manner as to come into contact with the lower surface of the printing paper P as illustrated in the drawings.
The head 16 is disposed to face the platen 15, and is disposed in the housing 14 in such a manner as to come into contact with the upper surface of the printing paper P as illustrated in the drawings. The head 16 is urged toward the platen 15 by a spring 18 for holding the printing paper P between the head 16 and the platen 15. The head 16 includes a heating unit to perform thermal printing on the printing paper P by applying heat to the printing paper P.
The fixed blade 12 is fixed in the housing 14 on the discharge side of the printing unit 11 in such a manner that a blade part of the fixed blade 12 is directed upward. The movable blade 13 is disposed on the upper side of the fixed blade 12 in such a manner that a blade part of the movable blade 13 is directed downward. The movable blade 13 is mounted in the housing 14 to be reciprocally movable in the direction toward the fixed blade 12 and in the direction away from the fixed blade 12. The movable blade 13 cuts the printing paper P in cooperation with the fixed blade 12.
Next, the driving mechanism 20 for driving the movable blade 13 in the embodiment is described referring to
The pulley 22 includes a first gear 22a, a second gear 22b, and a belt 22c installed in mesh with the first gear 22a and the second gear 22b. The first gear 22a is fixed on the rotary shaft of the motor 21, and the rotary movement of the motor 21 is transmitted to the second gear 22b via the first gear 22a and the belt 22c.
A small gear 22d is coaxially mounted on the second gear 22b. The first driving gear 23 meshes with the small gear 22d on its one side, and meshes with a tooth 26 fixed on one end of the movable blade 13 on the other side. The second driving gear 24 is mechanically linked to the first driving gear 23 via a shaft 25. The second driving gear 24 meshes with a tooth 27 fixed on an end of the movable blade 13 on a side opposite to the side where the tooth 26 is provided.
As the first driving gear 23 is rotated by receiving a rotational force from the small gear 22d, the second driving gear 24 is integrally rotated with the first driving gear 23 via the shaft 25. The rotations of the first driving gear 23 and the second driving gear 24 are converted into up-and-down movement of the movable blade 13 via the tooth 26 and the tooth 27. In this way, the driving mechanism 20 moves the movable blade 13 in up-and-down directions. In the embodiment, the movable blade 13 includes a concave-shaped blade 13c configured so that the height of the movable blade 13 in up-and-down directions decreases as the movable blade 13 extends from both ends thereof toward the middle thereof in the width direction.
Referring to
A configuration of the tension mechanism 100 in the first embodiment is described referring to
As illustrated in
As will be described later, the pressing member 102 is configured to move with the movable blade 13 and hold the printing paper P with the receiving member 101. The pressing member 102 includes an arm 1020 extending from a surface 13a of the movable blade 13 on the discharge side toward the discharge side and toward the lower side, and a pressing part 1021 formed at a tip of the arm 1020 on the discharge side.
The arm 1020 includes a first part 1020a fixed on the surface 13a of the movable blade 13, and a second part 1020b extending from the lower end of the first part 1020a. The first part 1020a of the arm 1020 is fixed on the surface 13a by a fixing tool 103. The pressing part 1021 is formed at a tip of the second part 1020b on the discharge side so as to face the printing paper P and be bent into an L-shape.
In this embodiment, the pressing member 102 is constituted of a flat resilient member. The first part 1020a and the second part 1020b of the arm 1020 are defined by bending the resilient member along a bending line L1. Further, the pressing part 1021 is formed by bending a tip of the second part 1020b on the discharge side along a bending line L2.
Next, a function of the tension mechanism 100 in the embodiment is described referring to
When cutting the printing paper P, the movable blade 13 is moved further downward from the state illustrated in
As the pressing part 1021 is moved toward the discharge side as described above, the arm 1020 is bent along the bending line L1 in such a manner that the angle between the first part 1020a and the second part 1020b decreases, and the second part 1020b is bent. In this way, the arm 1020 is resiliently deformed in response to downward movement of the movable blade 13 after the pressing part 1021 comes into contact with the printing paper P. The resiliently deformed arm 1020 causes the pressing part 1021 to press against the printing paper P by a restoring force of the arm 1020.
Thus, the arm 1020 functions as a plate spring capable of generating a resilient force by being resiliently deformed in response to downward movement of the movable blade 13. As illustrated in
By the aforementioned operation, the tension mechanism 100 in the embodiment can hold the printing paper P between the receiving member 101 and the pressing member 102 and pull the printing paper P toward the discharge side, when cutting the printing paper P. Therefore, it is possible to cut the printing paper P by the movable blade 13 and the fixed blade 12 in a state where the printing paper P is strained. This is advantageous in enhancing the cutting efficiency of printing paper P.
Further, according to the embodiment, it is possible to apply a tensional force to the printing paper P by the pressing member 102 of a simplified structure and constituted of one resilient member, without using a large device for applying a tensional force to the printing paper P. This is advantageous in enhancing the cutting efficiency of printing paper P, with saving the production cost.
A tension mechanism 200 according to a second embodiment of the invention is described referring to
A configuration of the tension mechanism 200 of the second embodiment is described referring to
The pressing member 202 has an arm 2020 pivotally supported on the movable blade 13 by a shaft 204 and extending from the movable blade 13 toward the discharge side and toward the lower side; and a pressing part 1021 formed at a tip of the arm 2020 on the discharge side. The arm 2020 includes an extension portion 2021 extending toward the feed side relative to the movable blade 13. A hollow holding part 2022 for holding the shaft 204 extending along x-axis is formed between the arm 2020 and the extension portion 2021.
The shaft 204 is fixed on the movable blade 13 in such a manner as to extend along x-axis within an opening 13d formed in the middle part of the movable blade 13, and is inserted through the holding part 2022. Thus, the pressing member 202 is pivotally supported on the movable blade 13 via the shaft 204 so as to rotate around x-axis. As well as the first embodiment, the pressing member 202 is constituted of a flat resilient member. A pressing part 1021 comes into contact with printing paper P is formed by bending a tip of the arm 2020 into an L-shape.
The restricting unit 203 includes a first restricting part 2031 extending from the movable blade 13 toward the feed side, and a second restricting part (an example of a return part) 2032 that comes into contact with the arm 2020 on the discharge side of the movable blade 13. To simplify the understanding, in
The first restricting part 2031 includes a first part 2031a fixed on a surface 13b of the movable blade 13 on the feed side, a second part 2031b extending from the upper end of the first part 2031a toward the feed side and toward the upper side, and a convex part 2031c formed at a tip of the second part 2031b on the feed side. The first restricting part 2031 has substantially the same width as the pressing member 202, and is constituted of a flat resilient member.
The first part 2031a and the second part 2031b are defined by bending one resilient member constituting the first restricting part 2031 along a bending line L3. The convex part 2031c of the first restricting part 2031 is formed by bending a tip of the second part 2031b on the feed side into such a U-shape as to be convex toward the discharge side when viewed from x-axis direction. Further, a concave part 2031d to be concave toward the feed side when viewed from x-axis direction is formed between the second part 2031b and the convex part 2031c.
On the other hand, the second restricting part 2032 of the restricting unit 203 is mounted in the housing 14 of a printer 10, and extends from the housing 14 downward to a position upwardly spaced from the fixed blade 12 by a predetermined distance. The second restricting part 2032 comes into contact with the arm 2020 at a predetermined height position, as will be described later.
A function of the tension mechanism 200 in the embodiment is described referring to
As the movable blade 13 is moved downward, the pressing part 1021 holds the printing paper P between the pressing part 1021 and the receiving member 101, and presses the printing paper P against the upper surface 101a of the receiving member 101. Then, the pressing part 1021 receives, from the receiving member 101, force acting in a direction opposite to the direction of force of pressing the printing paper P against the receiving member 101. Due to this force, the arm 2020 is urged to pivot relative to the movable blade 13 in a first direction D1 (see
On the other hand, the pivotal movement of the arm 2020 in the first direction D1 is restricted, because the extension portion 2021 of the arm 2020 is in contact with the convex part 2031c of the first restricting part 2031 at the upper part of the convex part 2031c. According to this configuration, as the movable blade 13 is moved downward, the pressing part 1021 can press the printing paper P against the upper surface 101a of the receiving member 101, and is moved toward the discharge side while holding the printing paper P between the pressing part 1021 and the receiving member 101.
Further, as illustrated in
By such an operation, the tension mechanism 200 can hold the printing paper P between the receiving member 101 and the pressing member 202, and pull the printing paper P toward the discharge side when cutting the printing paper P. As a result, it is possible to cut the printing paper P by the movable blade 13 and the fixed blade 12 in a state where the printing paper P is strained. This is advantageous in enhancing the cutting efficiency of printing paper P.
On the other hand, as the movable blade 13 is moved downward as illustrated in
When the movable blade 13 is moved further downward after cutting the printing paper P, and crosses over a predetermined first position, the extension portion 2021 climbs over the convex part 2031c, and the engagement between the extension portion 2021 and the convex part 2031c is released. As a result, the arm 2020 is pivotally moved slightly in the first direction D1, and then the extension portion 2021 is accommodated in the concave part 2031d formed between the second part 2031b and the convex part 2031c. This state is illustrated in
After finishing the cutting operation of the printing paper P, the movable blade 13 is then moved upward from the position illustrated in
When the movable blade 13 is moved further upward from the position illustrated in
When the movable blade 13 is further moved upwardly over the second position, the extension portion 2021 climbs over the convex part 2031c, and the engagement between the extension portion 2021 and the convex part 2031c is released. As a result, the arm 2020 pivotally moves in the second direction D2, and the arm 2020 returns to the position illustrated in
According to the tension mechanism 200 in this embodiment, it is possible to prevent the cut printing paper P from being pulled to the feed side by the pressing part 1021 after the printing paper P is cut. In particular, as illustrated in
Further, it is possible to prevent the cut printing paper P from returning according to the embodiment by selectively allowing pivotal movement of the arm 2020 in the first direction D1 or in the second direction D2 utilizing resilient deformation of the first restricting part 2031. This is advantageous in preventing the printing paper P from returning without the need of a complicated device.
A configuration of a tension mechanism 300 according to a third embodiment of the invention is described referring to
The tension mechanism 300 is provided with the receiving member 101; the pressing member 202 pivotally attached to the movable blade 13; and a torsion spring 303 disposed between the movable blade 13 and the arm 2020 of the pressing member 202. The pressing member 202 is pivotally supported on the movable blade 13 via the shaft 204 inserted in the holding part 2022.
As illustrated in
As illustrated in
Similarly, the second torsion spring 303 is disposed between the right edge of the arm 2020 and the right wall surface defining the opening 13d of the movable blade 13. The right end of the shaft 204 is inserted to the main body 303a of the second torsion spring 303. One end part 303b of the second torsion spring 303 engages the surface 13a of the movable blade 13 on the discharge side, while the other end part 303c of the second torsion spring 303 engages the arm 2020.
Next, a function of the tension mechanism 300 in the embodiment is described referring to
During this operation, the pressing part 1021 receives, from the receiving member 101, a force in a direction opposite to the direction of force of pressing the printing paper P against the receiving member 101. Due to this force, the arm 2020 pivotally moves relative to the movable blade 13 in the first direction D1 around the shaft 204 in association with downward movement of the movable blade 13, and is brought to the state illustrated in
As the arm 2020 pivotally moves in the first direction D1, the torsion springs 303 disposed between the movable blade 13 and the arm 2020 urge the arm 2020 in the second direction D2 opposite to the first direction D1. As illustrated in
As illustrated in
By the above operation, the tension mechanism 300 in the embodiment can pull the printing paper P toward the discharge side, while holding the printing paper P between the receiving member 101 and the pressing member 202 when cutting the printing paper P. Thereby, it is possible to cut the printing paper P by the movable blade 13 and the fixed blade 12 in a state where the printing paper P is strained. This is advantageous in enhancing the cutting efficiency of printing paper P.
In addition, according to the embodiment, it is possible to press the pressing part 1021 against the upper surface 101a of the receiving member 101 so as to hold the printing paper P therebetween by utilizing a resilient restoring force of the torsion springs 303, without using a complicated device. This is advantageous in enhancing the cutting efficiency of printing paper P with saving the production cost.
A configuration of a tension mechanism 400 according to a fourth embodiment of the invention is described referring to
The pressing member 402 has a roller 4020, and a first arm 4021 and a second arm 4022 rotatably supports the roller 4020 at the left and right sides of the roller 4020. As illustrated in
The roller 4020 has a void S recessed in the right direction from a left end surface 4020c. A concave-convex part 4020d is formed on the inner surface of the roller 4020 defining the void S. Likewise, the roller 4020 has a void (not illustrated) recessed in the left direction from a right end surface 4020e, and a concave-convex part (not illustrated) having substantially the same shape as the concave-convex part 4020d is formed on the inner surface of the roller 4020 defining the void.
The first arm 4021 is disposed on the left side of the roller 4020. The first arm 4021 has a first part 4021a fixed on the surface 13a of the movable blade 13 on the discharge side, a second part 4021b extending from the lower end of the first part 4021a toward the discharge side and toward the lower side, and a shaft 4021c extending from a tip of the second part 4021b toward the right direction.
The right end of the shaft 4021c is rotatably inserted in the center hole 4020b. A claw 4021d projecting from the shaft 4021c in one direction is formed on the shaft 4021c. The first part 4021a and the second part 4021b are defined by bending one resilient rod member along a bending line L4.
The second arm 4022 is disposed on the right side of the roller 4020. As well as the first arm 4021, the second arm 4022 has a first part 4022a fixed on the surface 13a of the movable blade 13 on the discharge side, a second part 4022b extending from the lower end of the first part 4022a toward the discharge side and toward the lower side, and a shaft 4022c extending from a tip of the second part 4022b toward the left direction.
The left end of the shaft 4022c is rotatably inserted in the center hole 4020b. Further, a claw 4022d is formed on the shaft 4022c. The first part 4022a and the second part 4022b are defined by bending one resilient rod member along a bending line L5.
As illustrated in
On the other hand, when the roller 4020 is rotated in a direction D4 opposite to the direction D3 around the shaft 4021c and 4022c, the concave-convex part 4020d and the claw 4021d engage each other, and the rotation of the roller 4020 in the direction D4 is restricted. The claw 4021d and the concave-convex part 4020d constitute a one-way clutch configured to allow the roller 4020 to rotate only in the direction D3.
Likewise, the concave-convex part formed on the right end of the roller 4020, and the claw 4022d formed on the second arm 4022 also constitute a one-way clutch configured to allow the roller 4020 to rotate only in the direction D3. The functions of the one-way clutch will be described later.
Next, a function of the tension mechanism 400 in the embodiment is described referring to
During this operation, the roller 4020 tries to move toward the discharge side with rotating in the direction D4. However, according to the embodiment, rotation of the roller 4020 in the direction D4 is restricted by a one-way clutch constituted of the convex part 4021d (4022d) and the concave-convex part 4020d. Therefore, the roller 4020 moves toward the discharge side in association with downward movement of the movable blade 13 in a state where rotation of the roller 4020 is restricted. Thereby, when the roller 4020 is moving toward the discharge side, a frictional force is generated between the roller 4020 and the printing paper P. This allows the roller 4020 to effectively press the printing paper P against the receiving member 101.
As the roller 4020 moves toward the discharge side, the first arm 4021 and the second arm 4022 are bent along the bending lines L4 and L5 in such a manner as to decrease the angle between the first part 4021a (4022a) and the arm 4021b (4022b), and also the arms 4021b and 4022b are resiliently deformed.
The first arm 4021 and the second arm 4022 are resiliently deformed in association with downward movement of the movable blade 13 after the roller 4020 comes into contact with the printing paper P, whereby the roller 4020 is pressed against the printing paper P. Thus, the first arm 4021 and the second arm 4022 function as a plate spring capable of generating a resilient force by being resiliently deformed in response to downward movement of the movable blade 13.
As a result, the roller 4020 moves toward the discharge side while pressing the printing paper P against the receiving member 101 with the pressing force F1 which is a force component acting in a direction perpendicular to the upper surface 101a of the receiving member 101, as illustrated in
By the above operation, the tension mechanism 400 in the embodiment holds the printing paper P between the receiving member 101 and the pressing member 402 and pulls the printing paper P toward the discharge side when cutting the printing paper P. Therefore, it is possible to cut the printing paper P by the movable blade 13 and the fixed blade 12 in a state in which the printing paper P is strained. This is advantageous in enhancing the cutting efficiency of printing paper P.
In addition, according to the embodiment, providing the one-way clutch as described above makes it possible to prevent the cut printing paper P from returning toward the feed side. This operation is described in the following. After finishing the cutting operation of the printing paper P, the movable blade 13 is moved upward away from the fixed blade 12 from the position illustrated in
As the movable blade 13 moves upward, the roller 4020 in contact with the upper surface 101a via the printing paper P tries to move toward the feed side with rotating in the direction D3. The one-way clutch allows the roller 4020 to rotate in the direction D3. Therefore, there is no likelihood that a frictional force is generated between the roller 4020 and the printing paper P, since the roller 4020 can rotate in the direction D3 when the roller 4020 is moving toward the feed side. This makes it possible to prevent the printing paper P from returning toward the feed side while the movable blade 13 is moved upward.
Various shapes are applicable to the roller 4020. Rollers in other embodiments are described referring to
The roller 4030 illustrated in
A roller 4040 illustrated in
The roller 4040 illustrated in
Next, a configuration of a printer 30 in a fifth embodiment of the invention is described referring to
In this embodiment, two printing paper suppressing members 31 are disposed on left and right ends of the pressing member 102. The printing paper suppressing member 31 has a first arm 31a fixed on a surface 13a of the movable blade 13 on the discharge side, a second arm 31b extending downward from a tip of the first arm 31a on the discharge side, and a spring 31c mounted on the lower end of the second arm 31b and configured to be resiliently deformable in up-and-down directions (i.e. z-axis direction).
The first arm 31a and the second arm 31b are made of a rigid material such as iron. The first arm 31a extends from the surface 13a of the movable blade 13 on the discharge side toward the discharge side. As illustrated in
Next, a function of the printing paper suppressing member 31 in the embodiment is described referring to
When the movable blade 13 is moved downward to the position illustrated in
After cutting the printing paper P, the movable blade 13 is moved upward from the position illustrated in
In the embodiment, the printing paper suppressing member 31 suppresses the printing paper P while holding the printing paper P between the printing paper suppressing member 31 and the receiving member 101 by the action of the spring 31c. This could prevent returning of the cut printing paper P toward the feed side by the tension mechanism 100.
When the movable blade 13 is moved upward to the position illustrated in
Next, a configuration of a tension mechanism 500 according to another embodiment of the invention is described referring to
The receiving member 501 is disposed on the discharge side of the fixed blade 12. The receiving member 501 has, on a feed side end thereof, a convex part 501b projecting upward toward the printing paper P from an upper surface 501a. Further, a concave part 501c opened toward the discharge side is formed in a discharge side of the convex part 501b.
Next, a function of the tension mechanism 500 in the embodiment is described referring to
In the embodiment, the convex part 501b including the concave part 501c is formed on the feed side end of the receiving member 501. When a cutting operation is finished, an end of the cut printing paper P is accommodated in the concave part 501c, as illustrated in
According to the above configuration, it is possible to prevent the cut printing paper P from returning toward the feed side by the pressing member 102, as the movable blade 13 is moved upward after a cutting operation of printing paper P is finished. This is advantageous in preventing obstruction of a feeding operation of printing paper P by the cut and returned printing paper P in a succeeding cutting operation of printing paper P.
The movable blade may be disposed on the feed side or on the discharge side of the fixed blade. Further, in the foregoing embodiments, a receiving member is fixedly mounted in a housing. However, the invention is not limited to the above. A receiving member may be mounted in a housing on the feed side or on the discharge side to be reciprocally movable, and the receiving member may be configured to be moved toward the discharge side, while holding the printing paper in cooperation with a pressing part, as the movable blade is moved downward in cutting the printing paper.
Further, in the foregoing embodiments, it is exemplified that the upper surface of a receiving member is a flat surface. Alternatively, the upper surface of a receiving member may be a curved surface. For instance, the upper surface of a receiving member may be a curved surface such that the upper surface is curved upward with a predetermined curvature radius, as the receiving member extends toward the discharge side.
Further, in the foregoing embodiments, it is exemplified that a roller is mounted on a first arm and a second arm. However, the invention is not limited to the above. A roller may be replaced by the pressing part described in
The invention has been described by way of the embodiments of the invention. The foregoing embodiments, however, do not limit the invention defined in the claims. Further, it is obvious to those skilled in the art to add a variety of modifications or improvements to the embodiments. It is obvious that such modifications or improvements are also included in the technical scope of the invention, as defined in the claims of the invention.
Number | Date | Country | Kind |
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2013-172698 | Aug 2013 | JP | national |