This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2017-185767 filed on Sep. 27, 2017, the entire disclosure of which is incorporated herein by reference.
The present disclosure relates to a printer.
In a printer that prints letters, characters and the like by transferring ink on a paper using an ink ribbon, the ink ribbon is wound in a roll around a feeding shaft. The printer feeds the ink ribbon at the same speed as the paper by winding the ink ribbon around a winding shaft. The ink ribbon is easily slackened since the ink ribbon is very thin and soft. Therefore, the ink ribbon is constantly tensioned to be kept flat during printing.
The printer includes a motor for feeding the papers and a gear train connected to the winding shaft via a clutch mechanism. The rotation of the gear train via the motor winds the ink ribbon around the winding shaft. The clutch mechanism includes a torsion spring. The feeding shaft includes a clutch mechanism which also includes a torsion spring. The ink ribbon between the feeding shaft and the winding shaft is biased by the respective torsion springs in directions toward the feeding and winding shafts. Consequently, the ink ribbon is constantly tensioned to be kept flat.
A casing of the printer includes a casing body that houses papers and a lid or cover that is opened and closed relative to the casing body. In the printer configured to include the motor in the casing body and the ink ribbon in the cover, the gear train in the cover disengages from the motor in the casing body when the cover is opened for changing papers or the like. Accordingly, the winding shaft does not receive the braking force generated by stopping the motor. On the other hand, the feeding shaft receives the torque from the torsion spring to pull the ink ribbon in a direction toward the feeding shaft from the winding shaft. Consequently, the ink ribbon is unwound from the winding shaft and slackened.
When the cover is closed while the ink ribbon is slackened, the tension may not be appropriately applied to the ink ribbon in the next printing and accordingly, the ink ribbon or paper may be jammed. To avoid the above issue, a printer is proposed, which prevents the winding shaft from being rotated in the direction opposite to the winding direction when the cover is open (see Patent Literature I: U.S. Pat. No. 8,882,371 B2, for example).
The printer disclosed in Patent Literature I includes a plurality of gears which forms the gear train in the cover to drive the winding shaft and a restriction gear with teeth for preventing the reverse rotation. The restriction gear is arranged in the axial direction with a gear branched from one or more of the plurality of gears. The teeth of the restriction gear engage with a rotatable lever. When the user manually rotates the ink ribbon in the winding direction to eliminate the slack of the ink ribbon that is generated upon mounting the ink ribbon, the lever engages the teeth of the restriction gear in response to the opening of the cover. In this state, the rotation of the restriction gear in the winding direction is allowed since the lever is pushed by the rotating teeth away from the teeth. On the other hand, the rotation of the restriction gear in the opposite direction is prevented since the lever engages the teeth of the restriction gear to restrict the rotation of the restriction gear.
Generally, the ink ribbon and the ink ribbon flange are provided inside the casing body on the inner side in the width direction of the casing body. Accordingly, the gear train is provided inside the casing body on the outer side in the width direction thereof to avoid the ink ribbon, the ink ribbon flange and the like. Therefore, in the printer disclosed in Patent Literature I, the restriction gear is arranged with the gears of the gear train or the gears branched from the gear train in the axial direction at the outer side in the width direction of the casing body. Consequently, the size of the printer in the width direction increases. Moreover, the printer requires extra space for the rotation of the lever.
The present disclosure is made considering the above issue, and an object of the present disclosure is to provide a printer capable of suppressing an increase in the size in the width direction and preventing a winding shaft from rotating in a direction opposite to the winding direction without providing extra space.
A printer of the present disclosure includes a body, a cover configured to open and close relative to the body, a winding shaft provided in the cover for winding an ink ribbon, a regulation member provided in the cover and configured to change a position in accordance with an open and closed state of the cover, a passive member connected to an end of the winding shaft and configured to receive driving force, and a ribbon flange provided axially inside the passive member and configured to rotate with the winding shaft. The ribbon flange includes a cam face with a contour whose radial distance from an axis center of the winding shaft varies in accordance with a rotation angle position of the ribbon flange. The regulation member is configured to contact the cam face to restrict a rotation of the ribbon flange to one direction when the cover is open.
Hereinafter, embodiments of a printer according to the present disclosure will be described with reference to the drawings.
(Configuration of Thermal Printer)
As shown in
The body 10 includes a paper storage portion 11. The paper storage portion 11 is exposed when the cover 20 is open. The paper storage portion 11 houses a label paper 1 in a roll, for example. In addition to the paper storage portion 11, the body 10 includes a motor 12, a gear train 13, a paper sensor 14, a control portion 15, a platen roller 16 and the like.
The motor 12 is driven under the control of the control portion 15 to rotate the gear train 13. The gear train 13 rotates the platen roller 16 to move the label paper 1 contacting the platen roller 16 forward F. When the cover 20 is closed, the gear train 13 engages with a gear train 90 in the cover 20 to rotate a winding shaft 60 of an ink ribbon 2 connected to the gear train 90.
The paper sensor 14 is configured to detect labels 1b on a paper mount 1a of the label paper 1. The control portion 15 is configured to control the motor 12 and a thermal print head 42 based on the detection result from the paper sensor 14 such that the printing to the labels 1b can be properly performed on the platen roller 16.
As shown in
As shown in
As shown in
As shown in
The feeding shaft 50 and the winding shaft 60 are disposed in the width direction between side walls 41a, 41b of the support member 41. The gear train 90 is disposed outside the side wall 41a. The winding shaft 60 extends through the side wall 41a and includes a winding gear 61 (passive member) at an end thereof. The gear train 90 engages with the winding gear 61 and rotates with the winding shaft 60. The gear train 90 also engages with the gear train 13 provided in the body 10 when the cover 20 is closed.
Accordingly, the winding shaft 60 is connected to the motor 12 when the cover 20 is closed but is disconnected from the motor 12 when the cover 20 is open. When the cover 20 is closed, the motor 12 rotates the winding shaft 60 in a direction for winding the ink ribbon 2 (i.e. the counterclockwise direction in
On the other hand, when the cover 20 is open, the braking force of the motor 12 does not act on the winding shaft 60 since the winding shaft 60 is disconnected from the motor 12, but the rotation of the winding shaft 60 is restricted by the ribbon flange 70 and the lock member 80, which will be described below.
The feeding shaft 50 includes a torsion spring (not shown) that applies torque in a direction R2 opposite to the winding direction R1 (i.e. the clockwise direction R1) of the winding shaft 60 that winds up the ink ribbon 2. Accordingly, when the cover 20 is closed, the ink ribbon 2 receives a force that pulls the ribbon rearward, i.e. in a direction −F (minus F) by the torque of the torsion spring and a force that pulls the ribbon forward, i.e. in a direction F by the driving force of the motor 12. Therefore, the ink ribbon 2 is not slackened but tensioned to be kept flat.
Also, when the motor 12 is stopped, the ink ribbon 2 receives the force that pulls the ribbon rearward (i.e. in the direction −F) by the torque of the torsion spring and a force that keeps the ribbon in place by the braking force of the motor 12. Therefore, the ink ribbon 2 is not slackened but tensioned to be kept flat.
Accordingly, the portion of the ink ribbon 2 between the thermal print head 42 and the platen roller 16 is not slackened but pressed onto the label paper 1 when the cover 20 is closed and the printer is in use. Therefore, the ink of the ink ribbon 2 is appropriately transferred to the label paper 1 so that the printing is properly performed. Also, the ink ribbon 2 is not slackened when the cover 20 is closed and the printer is not in use. Accordingly, the printing can be resumed with the ink ribbon 2 which is not slackened at the next use.
As shown in
The ribbon flange 70 includes a surface 72 facing the side wall 41a and a surface facing the ink ribbon 2. A recess 73 is provided on the surface 72 at an area radially inward from the outer circumference of the ribbon flange 70. The recess 73 is concaved in the thickness direction of the ribbon flange 70. The recess 73 includes a plurality of cam faces 74 on the circumference thereof. The cam faces 74 may consist of twelve faces continuously formed on the entire circumference of the recess 73, for example. The cam faces 74 have radial distances from the center of the shaft 60 that vary in accordance with the rotation angle about the shaft 60 fitted in the through-hole 79. The cam faces 74 are configured to regulate or restrict the rotation of the ribbon flange 70 by contacting the lock member 80, which will be described below.
As shown in
As shown in
The movable portion 81 extends in the vertical direction and includes an upper end portion 83, an intermediate portion, and a bottom end portion 82. The upper end portion 83 is bent inward in the width direction of the support member 41 and extends through an opening 41d on the side wall 41a into the recess 73 of the ribbon flange 70. The bottom end portion 82 is bent outward in the width direction of the support member 41 and contacts the upper surface 19a of the side wall 19 of the body 10 (see
Thought the bottom end portion 82 is an outermost portion projecting in the width direction of the printing portion 40 among the movable portion 81 and the coil spring 89, the bottom end portion 82 is located inside the gear train 90 and the winding gear 61 in the width direction as shown in
A spring receiving portion 41c (see
The bottom end portion 82 of the movable portion 81 extends below the bottom surface 29a of the side wall 29 in the cover 20 at the bottom end of the movable range. However, the bottom surface 29a of the cover 20 contacts the upper surface 19a of the side wall 19 of the body 10 when the cover 20 is closed. Accordingly, when the cover 20 is closed, a bottom surface of the bottom end portion 82 contacts the upper surface 19a of the side wall 19 of the body 10 as shown in
Specifically, as shown in
On the other hand, the movable portion 81 is moved to the bottom end of the movable range when the cover 20 is open, and the upper end portion 83 extending into the recess 73 of the ribbon flange 70 contacts the cam face 74 of the ribbon flange 70 as shown in
The bottom portion of the first cam face 74a has a radius from the center axis C larger than that of the upper portion of the first cam face 74a. Accordingly, when the first cam face 74a reaches a position where the first cam face 74a is aligned horizontally with the center axis C by the rotation in the winding direction R1, the first cam face 74a is inclined to extend diagonally up left so that the bottom portion is horizontally further away from the center axis C than the upper portion.
Specifically, when the ribbon flange 70 rotates in the clockwise direction R2, the first cam face 74a moves into a space occupied by the upper end portion 83 the first cam face 74a contacts before the rotation. Therefore, in a condition to rotate the ribbon flange 70 in the clockwise direction R2, the first cam face 74a contacting the flat right side surface 83a of the upper end portion 83 must push the upper end portion 83 to move the upper end portion 83 upward or leftward.
However, the movable portion 81 including the upper end portion 83 does not move in the horizontal direction but only in the vertical direction. Moreover, the movable portion 81 including the upper end portion 83 is in a state that the right side surface 83a contacts the first cam face 74a. Accordingly, the upper end portion 83 cannot be moved upward even if the first cam face 74a intended to rotate in the clockwise direction R2 pushes the right side surface 83a. Consequently, the lock member 80 restricts the movement of the ribbon flange 70 and prevents the ribbon flange 70 from moving in the clockwise direction R2. Therefore, the rotation of the winding shaft 60 in the direction to unwind the ink ribbon 2 (i.e. the clockwise direction R2) and accordingly the slack of the ink ribbon 2 can be prevented even if the braking force of the motor 12 is not applied to the winding shaft 60 while the cover 20 is opened.
On the other hand, when the ribbon flange 70 rotates in the counterclockwise direction R1 (i.e. the direction for winding the ink ribbon 2), the first cam face 74a located lower than the center axis C moves upward and rightward to a position shown with a dashed line as shown in
Specifically, when the ribbon flange 70 rotates in the counterclockwise direction R1, the first cam face 74a moves away from the upper end portion 83 which the first cam face 74a contacts before the rotation, and the upper end portion 83 of the movable portion 81 does not restrict the rotation of the ribbon flange 70 in relation to the first cam face 74a.
As the rotation of the ribbon flange 70 in the counterclockwise direction R1 progresses, the third cam face 74c does not contact the upper end portion 83 while the second cam face 74b approaches to contact a chamfered surface or C surface 83b of the upper end portion 83 from the lower and left sides as shown in the middle view of
Then, the rotation of the ribbon flange 70 progresses with the second cam face 74b contacting the C surface 83b. At this time, the second cam face 74b applies upward and rightward loads to the C surface 83b. The rightward load does not move the upper end portion 83 rightward since the second cam face 74b and the C surface 83b slide relative to each other. The lower right corner of the upper end portion 83 is not a sharp corner but has the chamfered C surface 83b, and the second cam face 74b is formed of a curved surface that protrudes outward with respect to the upper end portion 83. Accordingly, the relative contact angle between the C surface 83b and the second cam face 74b becomes shallow, so that the slide between the C surface 83b and the second cam face 74b occurs easily.
It should be noted that changing the contour shape of the second cam face 74b makes it easier for the rightward load to be released by sliding without forming the C surface 83b on the upper end portion 83. Also, forming the upper end portion 83 to have a shape that easily causes rightward sliding makes it easier for the rightward load to be released by sliding even if the upper end portion 83 is not formed substantially rectangular as described above.
The upward load on the upper end portion 83 is released by moving the movable portion 81 (the upper end portion 83) upward against the elastic force for compressing the coil spring 89 as shown in the bottom view of
It should be noted that the two-dot chain lines in the bottom view of
As described above, the lock member 80 allows the rotation of the ribbon flange 70 in the counterclockwise direction R1. Accordingly, a user can manually rotate the ribbon flange 70 in the counterclockwise direction R1 with his or her fingers on the teeth 71 of the ribbon flange 70 when cover 20 is open and the braking force of the motor 12 does not act on to the winding shaft 60. Consequently, in the printer 100 of the present embodiment, the slack of the ink ribbon 2 can be manually removed when the ink ribbon 2 is slackened or the ink ribbon 2 gets slackened upon replacing the ink ribbon 2.
According to the present embodiment, the printer 100 can suppress an increase in the size of the printer 100 in the width direction of the ink ribbon 2 and prevent the winding shaft from rotating in the direction R2 opposite to the winding direction without providing extra space for the lock member 80 since the printer 100 is configured such that the lock member 80 extends into the recess 73 of the ribbon flange 70 but is not arranged with the gear train 90 or the winding gear 61 in the axial direction thereof.
Further, a part of the upper end portion 83 in the lock member 80 extends into the recess 73 of the ribbon flange 70 and remains within the recess 73. Accordingly, the position of the lock member 80 can be moved toward the ribbon flange 70 by the substantially same distance as the depth of the recess 73, which makes it easier to suppress the printer 100 from increasing in size in the width direction of the ink ribbon 2.
The ribbon may reach close to the tips of the teeth 71 of the ribbon flange 70 when the diameter of the used ink ribbon 2 wound around the winding shaft 60 becomes as thick as the diameter of the ribbon flange 70. Consequently, it may be difficult for the user to put his or her fingers on the teeth 71 of the ribbon flange 70 when the user manually rotates the ribbon flange 70. However, in the printer 100 of the present embodiment, the inner surface of the ribbon flange 70 includes a separating portion 70a at the radially outer area as shown in
Moreover, the separating portion 70a is formed at the radially outer area than the recess 73 as shown in the figures such as
The separating portion 70a is continuously formed in the radially outer area over the entire circumference of the ribbon flange 70 as shown in
In the printer 100 according to the present embodiment, the position of the cam face 74 the lock member 80 contacts is located lower than the center axis C of the ribbon flange 70 as shown in
(Modification)
In this case, it is necessary to modify the cross-section profile of the upper end portion 83 of the movable portion 81 in accordance with the cam faces 174. The cam face 174 and the upper end portion 83 contact each other at a position higher than the center axis C of the ribbon flange 70 as shown in the figure. The cam face 174 includes a first cam face 174a, a second cam face 174b, and a third cam face 174c. Preferably, the first cam face 174a is a flat surface and the second cam face 174b is a curved surface that is concave radially inwardly. Preferably, the third cam face 174c which connects the first cam face 174a and the second cam face 174b is a flat surface or a curved surface that is concave radially inwardly.
In the printer 100 of the present embodiment and the modification, the cam faces 74 or 174 which restrict the rotation of the ribbon flange 70 in the clockwise direction R2 by the lock member 80 are provided in the ribbon flange 70 between the side walls 41a, 41b of the printing portion 40. Accordingly, the amount of the protrusion of the lock member 80 in the width direction can be suppressed or eliminated.
In other words, the ribbon flange 70 is an element provided inside the side walls of the casing that is the exterior of the printer 100 and inwardly retracted in the width direction from the outer surface of the casing as described above. A certain amount of space can be formed between the outer surface of the casing and the ribbon flange 70, and the lock member 80 is provided within the space. Therefore, the size of the printer in the width direction can be suppressed compared to one in which the lock member is arranged with the winding gear 61 and the gear train 90 in the axial direction thereof.
In the printer 100 according to the above embodiment and the modification, the cam faces 74 are formed on the inner side than the outer circumferential surface (outer contour) of the ribbon flange 70. However, in the printer according to the present disclosure, the cam faces 74 may be formed on the outer circumferential surface (outer contour) of the ribbon flange 70. In other words, the outer circumferential surface (outer contour) of the ribbon flange 70 itself may be the cam faces 74.
Number | Date | Country | Kind |
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2017-185767 | Sep 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/035455 | 9/25/2018 | WO | 00 |