The present invention relates to a printer that is capable of separating a print medium from a mount and ejecting the same.
Conventionally, a label printer is operable in either an operation mode (which is called “separation ejection mode” hereinafter) or other mode (which is called “continuous ejection mode” hereinafter). The separation ejection is to separate labels temporarily adhering to a mount from the mount and then eject the same. The continuous ejection is to eject labels without separating the labels from a mount. See Japanese utility model patent 3017440, for example.
A user using a printer in the separation ejection mode sets a separation roller at a given separation ejection position. The user bends a mount at the tip thereof via a separation pin, and then pinches the tip of the mount between a platen roller and the separation roller.
When the plater roller rotates, the mount is fed while being pinched between the platen roller and the separation roller. Predetermined information is printed on a label by a thermal head opposed to the platen roller. The label temporarily adheres to the fed mount.
In the case of the separation ejection mode, the mount is fed in the direction in which the separation roller and the platen roller are pinched. Meanwhile, the label to which printing has been performed is separated from the mount one by one. That is, the feeding path of the mount and the feeding path of the label are separated at the separation pin.
When the separation roller is set at the separation ejection position in the conventional printer, it may happen that the mount becomes loose (that is, the mount does not pass on the shortest path) between a position where the thermal head and the platen roller are opposed and a position where the separation roller and the platen roller are opposed. If the separation roller is set at the separation ejection position with the mount being loose, a trouble may occur.
The present invention aims to provide a printer capable of preventing a mount from being loose when the separation roller is set at the separation ejection position.
An embodiment of the present invention is a printer capable of separating a print medium from a mount and ejecting the print medium, the printer including: a platen roller configured to feed, along a feeding path, a mount to which a print medium temporarily adheres; a print head configured to print on the print medium, the print head being opposed to the platen roller; a driven roller that is movable between a first position and a second position different from the first position, the first position being a position where the driven roller is opposed to the platen roller, the driven roller configured to be driven by the platen roller while coming in contact with the mount; a separation member configured to separate a feeding path of the mount and a feeding path of the print medium; and a looseness prevention mechanism configured to prevent the mount from being loose when the driven roller moves from the second feed position to the first feed position.
The printer according to the present invention is capable of preventing a mount from being loose when the separation roller is set at the separation ejection position.
The following describes one embodiment of the present invention in details with reference to the drawings. In the drawings to describe the embodiment, the same reference numerals are basically assigned to the corresponding elements, and the repeated descriptions therefor are omitted.
A configuration of the printer according to the present embodiment will be described.
As shown in
The printer 1 may be used with its outlet EJ directed upward (transverse posture). The printer 1 may be used with its outlet EJ directed laterally (vertical posture). The printer 1 may be used with a belt hook (not illustrated) on the bottom of the printer 1 hanging from a belt of the operator, or can be used with a shoulder belt (not illustrated) hanged on the shoulder of the operator so as to place the outlet laterally (placing it vertically).
In the following description, a direction along the long side of the printer 1 having a cuboid shape is defined as a longitudinal direction. A side of the printer 1 on which a display unit 15, which will be described later, is disposed, is defined as a front side (FR), while the opposite side thereof is defined as a rear side (RR).
Assume that the printer 1 is located on a flat plane. In the following description, a section view, which will be referred to as appropriate, indicates a section in a case in which the printer 1 is cut with a plane orthogonal to that flat plane and along the longitudinal direction.
The body case 2 is a housing that defines a part of the outer shape of the printer 1. On one face of the body case 2, an opening 2a is formed as shown in
As shown in
The label attaching face of the mount PM is coated with a parting agent such as silicone for facilitating separation of the labels PL. On the rear face of the label attaching face of the mount PM (an example of a second face), location detection marks M indicating the locations of the labels PL are formed with predetermined intervals. The rear face of the label attaching face of the mount PM is an example of a second face.
A thermosensitive color developing layer is formed on a print face of the label PL. When the temperature reaches a predetermined range, the thermosensitive color developing layer develops a specific color. The rear face of the print face of the label PL is an adhesion surface on which an adhesive agent is coated. The adhesion surface is attached to the label attaching face of the mount PM, and thereby the labels PL temporarily adhere to the mount PM.
As shown in
The cover 3 is a cover for opening and closing the paper container 6. The rear end of the cover 3 is pivotally supported at the rear end part of the body case 2 via a hinge, which allows the front end of the cover 3 to swing in a direction away from and closer to the body case 2. That is, the cover 3 is movable with respect to the body case 2.
The cover 3 is biased to the opening direction (the direction in which the front end of the cover 3 swings away from the body case 2) with a torsion spring (not illustrated in
As shown in
As shown in
The platen roller 10 has a platen shaft 10a, and a gear 10b is connected to one end of the platen shaft 10a. The gear 10b engages with a gear (not illustrated) or the like disposed in the opening 2a when the cover 3 is closed. Via that gear disposed in the opening 2a, the gear 10b is mechanically connected to a stepping motor (not illustrated) for driving the roller.
As illustrated in
As illustrated in
The sensor 12a is configured to detect a reference position of the label PL (namely, the location detection mark M of the mount PM). The sensor 12a is a reflective type optical sensor, for example. The sensor 12b is configured to detect presence or absence of the label PL (in other words, detect a portion of the mount PM to which the label PL adheres and a portion to which the label PL does not adhere). The sensor 12b is a thru-beam type optical sensor, for example.
In the separation ejection mode, the separation unit 4 is configured to diverge a feeding direction of the label PL on which printing has been performed and a direction of the mount PM at the downstream side from the platen roller 10 of the feeding path of the mount PM, thereby separating the label PL from the mount PM.
An end of the separation unit 4 in the longitudinal direction is movable between the continuous ejection positon inside the printer 1 and the separation ejection position outside the printer 1. Details of the separation unit 4 will be described later.
As shown in
The display unit 15 is a screen for displaying an operation command, a message or the like. The display unit 15 includes a liquid crystal display (LCD), for example. The operation buttons 16a, 16b are configured to manipulate the operation of the printer 1. The power-supply button 17 is configured to turn on or off a power supply of the printer 1.
The cover-open button 18 is configured to open the cover 3. The release levers 19 is configured to hold the separation unit 4 at the continuous ejection position. When the pair of the release levers 19 is moved closer to each other, holding the separation unit 4 at the continuous ejection position is cancelled.
The cutter 20 is configured to cut the mount PM to which the label PL adheres, after printing has been performed to the label PL. The cutter 20 is disposed at the front end of the front cover 5 on the opposite side of the cover 3. The cutter 20 extends along the width direction of the continuous paper P.
An outlet EJ is formed between the cover 3 and the front cover 5.
The following describes configuration of the separation unit 4 of the present embodiment.
As shown in
When the separation unit 4 is set at the separation ejection position, the separation roller 4a is located so as to be on a side spaced apart from a thermal head 28, which will be described later, with respect to the platen roller 10 and face the platen roller 10. The mount PM is fed while being pinched between the separation roller 4a and the platen roller 10. The separation roller 4a is made of elastic material such as rubber.
As shown in
The separation roller 4a has a length that is shorter than the overall length of the shaft 4b. The separation roller 4a is located between the pair of pressing parts 8 (namely, at substantially the center in the axial direction of the shaft 4b). The separation roller 4a is pivotally and rotatably supported by the shaft 4b.
In the separation ejection mode, the separation roller 4a is located so as to be on a side spaced apart from the thermal head 28 with respect to the platen roller 10. Thereby, the mount PM from which the mount PM has been separated is pinched between the platen roller 10 and the separation roller 4a. At this time, the separation roller 4a is driven by the platen roller 10.
As shown in
The pair of supporters 4c is configured to support the shaft 4b. An cave 4cp is formed at an upper part on each of the pair of supporters 4c. The cave 4cp extends outwardly from a lateral face of each of the pair of supporters 4c. As illustrated in
A pair of shafts 42 is attached to a support board 41. The pair of shafts 42 is defined as a swing axis of the separation unit 4. The pair of shafts 42 is inserted into the guide rail holes 4ch, thereby fixing the separation unit 4 to the support board 41. Although the pair of shafts 42 is provided in accordance with the pair of supporters 4c in the present embodiment, the pair of shafts 42 and the pair of supporters 4c may be united.
A member other than the pair of shafts 42 may be applied as the swing axis of the separation unit 4. Any member such as protrusions can be applied as the separation unit 4 as long as such member functions as an axis.
The pair of plate springs 4da is an elastic structure configured to bias the separation roller 4a toward the platen roller 10. When the pressing parts 3a comes into contact with the pair of plate springs 4da in response to the closure of the cover 3, while the separation unit 4 moves to the separation ejection position, the biasing force of the pair of plate springs 4da is applied to the separation roller 4a.
As shown in
The internal configuration of the printer 1 will be described.
As illustrated in
The head bracket 27 is configured to hold the cover 3 when the cover 3 is closed. The head bracket 27 is swingable about a rotating shaft 27a. The head bracket 27 has a groove 27b and a pressing part 27c.
The platen shaft 10a of the platen roller 10 is fitted into the groove 27b so that the head bracket 27 holds the cover 3.
The pressing part 27c is disposed at a position opposed to the cover-open button 18 illustrated in
The thermal head 28 is configured to print print information on the label PL. The print information includes letters, symbols, graphics, barcodes, a combination of these or the like. The thermal head 28 is mounted at the head bracket 27 via a circuit board 36. A face of the thermal head 28 that does not face the circuit board 36, which is hereinafter referred to as “a print face”, faces the platen roller 10 and also faces the feeding path of the mount PM and the labels PL, when the cover 3 is closed. On the print face of the thermal head 28, a plurality of heater resistors (heater elements) are provided. The plurality of heater resistors is arranged along the width direction of the continuous paper P. Each heater resistor generates heat when applying current.
The circuit board 36 is a wiring board configured to transmit print signals to the thermal head 28.
The coil spring 29 is configured to bias the head bracket 27 and the thermal head 28 toward the platen roller 10 when the cover 3 is closed. The coil spring 29 is disposed on the rear side of the head bracket 27 (namely, the face to which the thermal head 28 is not fixed). The coil spring 29, with the biasing force thereof, presses the head bracket 27 toward the platen roller 10. Thus, the platen shaft 10a fitted into the groove 27b of the head bracket 27 is pressed firmly. Thereby, the holding of the cover 3 by the head bracket 27 is maintained.
As illustrated in
A configuration of the support board 41 will be described below.
As illustrated in
As shown in
A separation sensor 43 is disposed at the base 41a. The separation sensor 43 is a light-reflective type sensor configured to detect presence or absence of the label PL in the separation ejection mode.
The pair of unit attachment parts 41b is disposed at the both ends of the base 41a in the width direction. The separation unit 4 is attached to the pair of unit attachment parts 41b. Each of the unit attachment parts 41b includes a first attachment piece 41ba and a second attachment piece 41bb. The first attachment piece 41ba is located outside in the width direction of the base 41a (that is, in the lateral direction of the printer 1). The second attachment piece 41bb is located inside in the width direction of the base 41a. This second attachment piece 41bb faces the first attachment piece 41ba. A gap in the lateral direction is formed between the first attachment piece 41ba and the second attachment piece 41bb. The supporter 4c of the separation unit 4 is disposed at the gap and sandwiched between the first attachment piece 41ba and the second attachment piece 41bb.
At each of the pair of unit attachment parts 41b, a shaft 42 is mounted so as to extend between the first attachment piece 41ba and the second attachment piece 41bb. The shaft 42 is inserted into the guide rail hole 4ch and engages with the guide rail hole 4ch.
The separation unit 4 can slide in the longitudinal direction along the guide rail hole 4ch. That is, the separation unit 4 is movable with respect to the shaft 42. Further, the separation unit 4 can swing about the shaft 42.
As illustrated in
A guide eave 41bd is disposed on the support board 41. The guide eave 41bd is formed to bend like a substantially L-letter shape extending from the attachment protrusion 41bc toward a lateral face of the first attachment piece 41ba.
One end of the coil spring 44 is attached to the attachment protrusion 41bc, while the other end of the coil spring 44 is attached to an attachment protrusion 4ci. The coil spring 44 extends forward in a curve along the guide cave 41bd.
With the coil spring 44, a biasing force is applied to the separation unit 4 to such a direction that the frond end of the guide rail hole 4ch on the attachment protrusion 4ci side comes into contact with the shaft 42. With the coil spring 44, a biasing force is also applied to the separation unit 4 so as to swing about the front end of the guide rail hole 4ch in such a direction that a front end of the separation unit 4 is further spaced apart from the thermal head 28 (which is referred to as “the first rotation direction”). That is, with the coil spring 44, the separation unit 4 is given two biasing forces, i.e. a biasing force with which the separation unit 4 slides to the rear side (RR) and a biasing force with which the separation unit 4 swings to the first rotation direction.
After the setting at the continuous ejection position is cancelled by the release levers 19, the biasing force of the coil spring 44 causes the separation unit 4 to slide to a position where the shaft 42 comes into contact with the front end of the guide rail hole 4ch (which is hereinafter referred to as “a slide end position”). The slide end position is an example of a second position. The separation unit 4 then swings about the shaft 42 to the first rotation direction.
As illustrated in
The first protrusion 41be has a guide surface 45, a first stopper 46, and a restriction surface 47.
The guide surface 45 is configured to guide the separation unit 4 in the longitudinal direction. While the separation unit 4 slides in the longitudinal direction, the first claw 4cj slides along the guide surface 45. Thereby, the separation unit 4 is guided in the longitudinal direction.
The first stopper 46 is a member configured to define a swing end positon (an example of a second position) of the separation unit 4. The separation unit 4 stop swinging at the swing end positon where the first claw 4cj comes in contact with the first stopper 46.
The restriction surface 47 is configured to restrict movement of the separation unit 4 to return to the continuous ejection position. When the separation unit 4 swings to a second rotation position opposite to the first rotation direction (that is, the separation roller 4a moves in such a direction that the separation roller 4a comes closer to the thermal head 28), the first claw 4cj slides on the restriction surface 47. Thereby, movement of the separation unit 4 is restricted to return to the continuous ejection position.
When the separation unit 4 is at the swing end position, a rear end of the separation unit 4 is within the swing trajectory of the cover 3.
Meanwhile, the second protrusion 41bf has a second stopper 48. The second stopper 48 is a member configured to restrict movement of the separation unit 4 to return to the continuous ejection position. When the separation unit 4 is set at the separation ejection position, the second claw 4ck comes in contact with the second stopper 48, thereby restricting movement of the separation unit 4 to return to the continuous ejection position.
The continuous ejection position and the separation ejection position according to the present embodiment will be described below.
(5-1) Movement Between the Continuous Ejection Position and the Separation Ejection Position
Movement between the continuous ejection position and the separation ejection position will be described below.
When the cover-open button 18 is pushed to set the cover 3 at the open position and the release lever 19 is operated to cancel the holding of the separation unit 4 in
As shown in
As shown in
As shown in
As shown in
(5-2) Action of the Pair of Pressing Parts
An action of the pair of pressing parts will be described below.
As shown in
As shown in
As described above, when (or while) the separation roller 4a moves from the continuous ejection position to the separation ejection position, the pair of pressing parts 8 is configured to press the mount PM toward the separation pin 11 between a first feed position P1 and a second feed position P2. That is, the pair of pressing parts 8 is configured to press the mount PM so that a gap between the platen roller 10 and the mount PM becomes shorter. The mount PM is pinched between the thermal head 28 and the platen roller 10 at the first feed position P1 where the thermal head 28 and the platen roller 10 are opposed. Thus, as the separation roller 4a moves, the mount PM is pushed out by the pair of pressing parts 8 to a direction toward an outlet EJ1 (namely, to the rear side RR).
As shown in
Now that the mount PM is pushed out to a direction toward an outlet EJ1, the mount PM winds around the separation pin 11. In the separation ejection mode, the separation pin 11 separates a feeding path of the mount PM and a feeding path of the label PL between the first feed position P1 and the second feed position P2. That is, when the separation roller 4a is at the separation ejection position, the label PL can be separated from the mount PM. At this time, the separation pin 11 supports a back face of the mount PM between the first feed position P1 and the second feed position P2. Thereby, the mount PM is prevented from being loose between the first feed position P1 and the second feed position P2.
As described above, the pair of pressing parts 8 functions as a looseness prevention mechanism that prevents the mount PM from being loose between the first feed position P1 and the second feed position P2.
When the separation unit 4 is set at the separation ejection position, the pair of pressing parts 8 does not contact the mount PM that is fed by the platen roller 10. Thus, the pair of pressing parts 8 does not disturb feeding of the mount PM. Thereby, the mount PM can be fed smoothly.
The continuous ejection mode and the separation ejection mode will be described below.
In both of the continuous ejection mode and the separation ejection mode, at the printing step for printing the labels PL, while the continuous paper P extracted from the paper container 6 is pinched between the thermal head 28 and the platen roller 10, the platen roller 10 is rotated to feed the continuous paper P. During the feeding, print timing is determined based on the detection result obtained by the sensors 12a. Print signals are then transmitted to the thermal head 28 at the determined print timing. The print signals correspond to the print information. Heat of the heater resistors of the thermal head 28 is selectively generated in accordance with the print signals, thereby printing desired information on the labels PL.
In the case of the continuous ejection, as illustrated in
As illustrated in
Meanwhile, as shown in
As illustrated in
In contrast, as shown in
Contact area of the adhesive portion of the label PL and the rib 8a is relatively small. Thus, even if the label PL sticks to the rib 8a, the operator can remove the label PL from the rib 8a easily.
When the separation roller 4a is at the separation ejection position and the platen roller 10 feeds the mount PM, the rib 8a is configured not to contact the mount PM. In other words, the mount PM fed by the platen roller 10 does not contact the rib 8a. Thus, the rib 8a does not disturb the feeding of the mount PM, thereby allowing the mount PM to be fed smoothly.
Each of the pair of pressing parts 8 is provided with the projection 8d. The operator pushes the mount PM, from which the label PL is separated, to the projection 8d, and can cut the mount PM easily.
As described above, the separation roller 4a is set at the separation ejection position in the separation ejection mode, and is set at the continuous ejection position in the continuous ejection mode. The separation roller 4a can move between the continuous ejection position and the separation ejection position together with the separation unit 4.
When the separation roller 4a is set at the separation ejection position, the separation roller 4a faces and is driven by the platen roller 10 while coming in contact with the mount PM at the second feed position P2 on the feeding path of the mount PM. In other words, when the separation roller 4a is set at the separation ejection position, the separation roller 4a is opposed to the platen roller 10. Further, when the separation roller 4a is set at the separation ejection position, the separation roller 4a is driven by the platen roller 10 while coming in contact with a face of the mount PM (an upper face of the mount PM in
Modification examples of the present embodiment will be described below.
A first modification example of the present embodiment will be described below. The first modification example is a modification example of a shape of the pair of pressing parts.
As shown in
When the separation unit 4 moves from the continuous ejection position to the separation ejection position as shown in
When the separation unit 4 is set at the separation ejection position as shown in
As shown in
A second rib that is different from the first rib 8c may be provided at a lower portion of the protrusion 8b. The second rib protrudes downward from the lower portion of the protrusion 8b. In this case, the second rib comes in contact with the loose mount PM, and presses the mount PM downward such that a gap between the platen roller 10 and the mount PM becomes small, in the same manner as the rib 8a.
A second modification example of the present embodiment will be described below. The second modification example prevents looseness of the mount in space at the front side of the platen roller 10 and the separation pin 11 (namely, space between the first feed position P1 and the second feed position P2).
As shown in
As shown in
An example has been described with reference to
In the aforementioned embodiment, an example has been explained, as shown in
In the aforementioned embodiment, the continuous ejection position, the swing end position, and the slide end position have been referred to as an example of a second position. Nevertheless, other position may be applied as the second position. The second position may be any position that is different from the separation ejection position in a range where the separation unit 4 moves (namely, swings and/or slides). A position other than the continuous ejection position, the swing end position, and the slide end position, may be applied as the second position.
The present invention is not limited to the embodiment that has been described above in details. The embodiment described above may be improved or revised in a variety of ways in such a manner that does not depart from the spirit of the present invention. The embodiment and the modification examples described above may be combined as appropriate.
Number | Date | Country | Kind |
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JP2016-042590 | Mar 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2017/005423 | 2/15/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/150184 | 9/8/2017 | WO | A |
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20170021649 | Hirose | Jan 2017 | A1 |
Number | Date | Country |
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1733555 | Feb 2006 | CN |
1 619 034 | Jan 2006 | EP |
1 679 198 | Jul 2006 | EP |
3017440 | Oct 1995 | JP |
2002-284429 | Mar 2002 | JP |
2004-115041 | Apr 2004 | JP |
2007-076721 | Mar 2007 | JP |
2010-058515 | Mar 2010 | JP |
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Number | Date | Country | |
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20190039388 A1 | Feb 2019 | US |