The present invention relates to a printhead and a printing apparatus.
A frequency of a clock supplied to a print element substrate has been increasing in conjunction with higher printing speeds in recent years, and in addition there is demand to be able to more accurately monitor an analog signal for a substrate temperature, element resistance value, or the like. To avoid electromagnetic noise arising from a high frequency digital circuit inducing a malfunction of an analog circuit that performs temperature detection at high precision, a configuration is taken in which a digital circuit power supply voltage and an analog circuit power supply voltage of a print element substrate are separately supplied to suppress noise. Here, a digital circuit is a circuit that operates by using a discrete voltage value, such as a latch circuit or a shift register circuit. In addition, an analog circuit is a circuit that operates by using a continuous voltage value or current value. A bias circuit or an operational amplifier or the like may be given as examples of an analog circuit.
Japanese Patent No. 3658297 describes a configuration in which, on a print element substrate, a power supply voltage (Vdd) is supplied to a digital circuit, an analog power supply voltage (VddA) is supplied to an analog circuit, and the power supply voltage (Vdd) and the analog power supply voltage (VddA) are both connected on the printhead substrate by flexible cables or the like. By this, it is possible to reduce mutual noise propagation of power supply voltages in the print element substrate.
The analog circuit of the print element substrate uses a circuit such as a bias circuit or an operational amplifier circuit through which consumed current constantly flows when a power supply is applied, and current consumption increases in conjunction with an increase in the number of functions of the print element substrate. In particular, in the case of a printhead provided with a plurality of print element substrates such as a full-line printhead, current consumption greatly increases even for a circuit that operates at a low voltage (for example, 3.3 volts or 5 volts). When the power supply for the printhead is turned off when not printing in order to reduce average current consumption, time is incurred for activation of the analog circuit when the power supply is turned on to start printing.
The present invention is made to solve the foregoing problem, and causes power consumption to reduce by stopping a function of an analog circuit even in a state where power is supplied to the analog circuit.
According to one aspect of the present invention, there is provided a printhead comprising: a printing element; a driving circuit configured to drive the printing element; an analog signal processing circuit configured to process one or more analog signals; a bias circuit configured to supply a bias voltage to the analog signal processing circuit; and a control terminal to which a control signal is inputted, wherein, in a state where the analog signal processing circuit and the bias circuit are receiving a supply of power, it is possible to switch starting and stopping of at least one of the analog signal processing circuit and the bias circuit based on the control signal.
According to another aspect of the present invention, there is provided a printing apparatus comprising: a printhead; and a control unit configured to control the printhead, wherein the printhead comprises: a printing element; a driving circuit configured to drive the printing element; an analog signal processing circuit configured to process an analog signal; and a bias circuit configured to supply a bias voltage to the analog signal processing circuit, wherein it is possible to switch starting and stopping of at least one of the analog signal processing circuit and the bias circuit based on a control signal, and the control unit outputs the control signal to the printhead.
By virtue of the present invention, it is possible to provide a printhead that can suppress power consumption of an analog circuit even in a state where power is supplied to the analog circuit.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Explanation is given below regarding embodiments of the present invention with reference to the attached drawings. Note that the following embodiments do not limit the present invention in regard to the scope of the patent claims, and, in addition, not all combinations of the features explained in the embodiments are necessarily required in the means for solving the present invention. Note that the same reference numerals have been added to the same configuration elements, and explanation thereof is omitted.
Note that in this specification, “print” encompasses forming not only meaningful information such as characters and shapes, but also meaningless information. Furthermore, “print” broadly encompasses cases in which an image or pattern is formed on a print medium irrespective of whether or not it is something that a person can visually perceive, and cases in which a medium is processed.
Also, “print medium” broadly encompasses not only paper used in a typical printing apparatus, but also things that can receive ink such as cloths, plastic films, metal plates, glass, ceramics, wood materials, hides or the like.
Furthermore, similarly to the foregoing definition of “print”, “ink” (also referred to as “liquid”) should be broadly interpreted. Accordingly, “ink” encompasses liquids that by being applied to a print medium can be supplied in the forming of images, patterns or the like, processing of print mediums, or processing of ink (for example, insolubilization or freezing of a colorant in ink applied to a print medium).
Furthermore, “print element”, unless specified otherwise, encompasses a discharge port and an element that produces energy that is used for discharge of ink and a fluid channel that communicates therewith collectively.
Furthermore, “nozzle”, unless specified otherwise, encompasses a discharge port and an element that produces energy that is used for discharge of ink and a fluid channel that communicates therewith collectively.
An element substrate for a printhead (a head substrate) used below does not indicate a mere substrate consisting of a silicon semiconductor but rather indicates a configuration in which elements, wiring lines, and the like are disposed.
Furthermore, “on the substrate” means not only simply on top of the element substrate, but also the surface of the element substrate, and the inside of the element substrate in the vicinity of the surface. Also, “built-in” in the present invention does not mean that separate elements are simply arranged as separate bodies on a substrate surface, but rather means that the elements are formed and manufactured integrally on the element board by a semiconductor circuit manufacturing process.
For an inkjet printhead (hereinafter referred to as printhead) having the most important features of the present invention, on an element substrate of a printhead, a plurality of printing elements and a driving circuit that drives these printing elements are implemented on the same substrate. As will be clear from the description below, a plurality of element substrates are integrated in a printhead, and these element substrates have a cascade connection structure. Accordingly, this printhead is able to achieve a print width that is relatively long. Accordingly, the printhead is used not only in a serial type printing apparatus that is commonly found, but also in a printing apparatus comprising a full-line printhead whose print width corresponds to the width of the print medium. Also, the printhead is used in large format printers that use print mediums of a large size such as A0 and B0 in serial type printing apparatuses.
[Printing Apparatus Overview Description]
As illustrated in
Mounted to the carriage 2 of the printing apparatus 1 is the printhead 100, and also an ink tank 6 containing ink to be supplied to the printhead 100 is attached thereto. The ink tank 6 can be attached/detached in relation to the carriage 2.
The printing apparatus 1 illustrated in
The printhead 100 according to embodiments employs an ink-jet method in which ink is discharged using thermal energy. Accordingly, an electrothermal transducer is comprised. The electrothermal transducer is disposed for each discharge port, and ink is discharged from a corresponding discharge port by applying a pulse voltage to the corresponding electrothermal transducer in accordance with a printing signal. Note that the printing apparatus is not limited to the foregoing serial type printing apparatus, and can be applied to a so-called full-line type printing apparatus in which a printhead (line head) in which discharge ports are arranged in a widthwise direction of the print medium are arranged in a direction of conveyance of the print medium.
As illustrated in
Also, in
A switch group 620 is configured from a power supply switch 621, a print switch 622, a recover switch 623, and the like. When the power supply switch 621 is turned on, power is supplied from a power supply circuit (not shown) to the printhead 100. When the power supply switch 621 is turned on, other than the printhead 100, power is also supplied to the controller 600 or the like.
The sensor group 630 is sensor group for detecting an apparatus state, and is configured from a position sensor 631, a temperature sensor 632, and the like. A photosensor (not shown) for detecting a remaining amount of ink is also provided.
A carriage motor driver 640 is a carriage motor driver for driving the carriage motor M1 in order to cause the carriage 2 to reciprocally scan in the direction of arrow symbols A. A conveyance motor driver 642 is a conveyance motor driver that drives the conveyance motor M2 which is for conveying the print medium P. A printhead control unit 644 controls operation of the printhead 100.
The ASIC 603 transfers data for driving a heating element (a heater for discharge of ink) to the printhead 100 via the printhead control unit 644 while directly accessing a storage region of the RAM 604 at a time of a print scan by the printhead 100. In addition, the ASIC 603 transfers a control signal to the printhead 100 via the printhead control unit 644 at a stop timing or an operation start timing of an analog circuit. In addition, the printhead control unit 644 is provided with an LVDS (low voltage differential signaling) transmission circuit, and transmits a differential signal to the printhead 100. In addition, a display unit (not shown) configured by an LCD or an LED as a user interface is provided in the printing apparatus 1.
The wiring substrate 102 is electrically connected via a cable to a head control substrate (not shown) mounted on the printing apparatus 1. Furthermore, the wiring substrate 102 is electrically connected via the flexible cables 103 to the print element substrate 101 illustrated in
A ground voltage is supplied from a ground voltage input terminal 402 of the wiring substrate 102, and is connected to ground voltage input terminals 304 of the print element substrate 101. Accordingly, the wiring substrate 102 has ground voltage output terminals 408 that are connected to ground voltage input terminals of the print element substrate 101.
Data is inputted to a data input terminal 305 of the print element substrate 101 via a data input terminal 405 of the wiring substrate 102. Accordingly, the wiring substrate 102 has a data output terminal 409 that is connected to the data input terminal 305 of the print element substrate 101.
An analog circuit control terminal 403 of the wiring substrate 102 is connected to a control terminal 303 of the print element substrate 101. Therefore, the wiring substrate 102 is connected to the control terminal 303 of the print element substrate 101, and has a signal output terminal 410 for outputting a control signal. The flexible cables 103 further comprise a control signal wiring line for transferring a control signal.
Note that data inputted to the data input terminal 405 or a control signal inputted to the analog circuit control terminal 403 is transferred from the printhead control unit 644 illustrated in
The digital circuit 201 is mainly configured by a group of circuits, such as a latch circuit and a shift register circuit, that holds received data, and is connected to the digital circuit power supply terminal 301. In the present embodiment, a rank resistor measuring circuit 203 or a temperature detection circuit 204 are arranged as an analog circuit 202. The rank resistor measuring circuit 203 is used to measure a resistance value of a printing element in the print element substrate 101, or an ON resistance value of the driver for driving the printing element. The temperature detection circuit 204 is used to monitor a temperature in the print element substrate 101. The analog circuit power supply terminal 302 is connected to the rank resistor measuring circuit 203 and the temperature detection circuit 204. The control terminal 303, which is for stopping operation of a partial circuit of the analog circuit 202, is connected to the rank resistor measuring circuit 203 and the temperature detection circuit 204. The rank resistor measuring circuit 203 has a configuration illustrated in
As with the configuration of
When the analog circuit 202 is operating, current flows to the NMOS transistors and the PMOS transistors of the analog circuit 202. MP8 works as a switch for switching operation and stoppage of the bias circuit 206. MP9 works as a switch for switching operation and stoppage of the operational amplifier circuit 207. A NOT circuit 500 for inverting an input from the control terminal 303 is connected to the gates of MP8 and MP9.
When the power supply switch 621 described above is turned on, an analog voltage is supplied from the power supply circuit to the analog circuit 202. In this state, when a high (H) level control signal is inputted to the control terminal 303, a low (L) level signal is inputted to the gate of MP8. By this, MP8 enters an on state. By this, because a power supply (the H-level) is connected to the gates of MP1 through MP5, MP1 through MP5 are in an off state. Accordingly, the bias circuit 206 does not operate (stops). Similarly, when a high (H) level control signal is inputted to the control terminal 303, MP9 enters an on state, and the operational amplifier circuit 207 does not operate (stops). The high (H) level control signal is a signal for instructing stoppage of the analog circuit 202. Meanwhile, the low (L) level control signal is a signal for instructing the analog circuit 202 to start. To use a different expression, the high (H) level control signal is a signal for instructing supply stoppage of the bias voltage. In contrast, the low (L) level control signal is a signal for starting supply of the bias voltage. In this way, while an analog voltage is being supplied to the analog circuit, if the state of the control terminal 303 changes from the high level to the low level, the bias circuit 206 and the operational amplifier circuit 207 transition from a stopped state to an operational state.
In this way, an amount of time required for activation of the analog circuit 202 in accordance with switching of the control signal is shorter than an amount of time required for activation of the analog circuit 202 when it is supplied with the analog voltage by the power supply switch 621 being turned on. Conventionally, when an analog circuit power supply (power) is supplied, the analog circuit 202 would operate and thus consume power. However, by the configuration illustrated in
In a time period a, printing and temperature detection are performed simultaneously. A current 1 is consumed in the digital circuit 201 by a circuit operation such as a data transfer. In addition, an L signal is inputted to the analog circuit control terminal 403 of the printhead 100, and an L signal is inputted to the control terminal 303 of the print element substrate 101. When the L signal is inputted to the control terminal 303, an H signal is inputted to the gates of MP8 and MP9 by the NOT circuit 500 as illustrated in
Meanwhile, in a time period b only printing is performed, and temperature detection is not performed. The current 1 continues to flow in the digital circuit 201 in accordance with a circuit operation such as a data transfer. In addition, an H signal is inputted to the analog circuit control terminal 403 of the printhead 100, and an H signal is inputted to the control terminal 303 of the print element substrate 101. When the H signal is inputted to the control terminal 303, an L signal is inputted to the gates of MP8 and MP9 by the NOT circuit 500 as illustrated in
By the foregoing configuration, it is possible to reduce average current consumption of the print element substrate 101 over the time periods a-b. Illustration is given in
By the above, because current consumption by the analog circuit 202 is suppressed in a configuration where the digital circuit power supply and the analog circuit power supply in the printhead 100 are shared, it is possible to reduce average current consumption over the time period a and the time period b.
In addition, in a case of performing temperature detection after printing without performing temperature detection in a printing time period, a signal provided to the analog circuit control terminal 403 may be set to H in the time period a (a time of printing) and L in the time period b (a time of no printing), as illustrated in
In the present embodiment, illustration is given for a configuration in which the analog circuit power supply terminal 302 is connected to MOS transistor gates via the MP8 and MP9 transistors, but another configuration may be taken. For example, a configuration in which a MOS transistor is provided between the analog circuit power supply terminal 302 and the source of each PMOS (MP1 through MP5), and the gate of the arranged MOS transistor is controlled by a control terminal may be considered. In addition, consideration may be given to a configuration in which a MOS transistor is provided between the ground voltage input terminals 304 and the source of each NMOS (MN1 through MN5), and the gate of the arranged MOS transistor is controlled by a control terminal. In addition, a configuration in which the input terminals INN and INP of the operational amplifier circuit 207 are connected to the analog circuit power supply terminal 302 via a MOS transistor may be considered.
In addition, it is not necessary to connect the control terminal 303 to all circuits in the analog circuit 202, and the control terminal 303 may be connected to only circuits for which stopping operation thereof is desired. In
In addition, a signal inputted to the analog circuit control terminal 403 of the printhead 100 may be switched between a time of a test mode and a time of waiting in correspondence with operation of the printing apparatus, in addition to switching between printing and no printing.
In addition, the analog circuit 202 is explained by the bias circuit 206 and the operational amplifier circuit 207. There is no necessity to only have such a configuration, and a band gap circuit, a comparator, or the like may be used instead of the operational amplifier circuit 207. In addition, it is not necessary for a purpose of the analog circuit 202 to be only a rank resistor measuring circuit or a temperature detection circuit, and the analog circuit 202 may be a digital-analog conversion electric circuit, a DC-DC converter circuit, or the like.
Note that, a configuration of the analog circuit 202 may be, for example, a configuration in which a plurality of operational amplifier circuit 207 are connected to one bias circuits 206 as illustrated in
As in
The data input (reception) circuit 901 is connected to the analog circuit power supply terminal 302. By this, by the analog circuit control terminal 403, it is possible to suppress consumed current that flows to the analog circuit 202, which includes the data input circuit 901 in addition to the rank resistor measuring circuit 203 and the temperature detection circuit 204. If the data input circuit 901 is not operating, the print element substrate 101 will not store data in a shift register even if data is inputted (received). By this, even if a CLK or data is transmitted at an incorrect timing, the print element substrate 101 will not receive it, and it is possible to suppress current consumption and prevent a malfunction.
It is desirable for the rank resistor measuring circuit 203 to be always set to off when unused because it has a low frequency of usage, and it is desirable for the temperature detection circuit 204 to be constantly set to on because it has a high frequency of usage. In this way, because the frequency of usage differs for each circuit even though they are both connected to the analog circuit power supply terminal 302, a plurality of the analog circuit control terminals 403-a and 403-b are provided, and control terminals are used after combining by frequency of usage. By this, the plurality of analog circuits are selectively caused to stop.
By virtue of the present embodiment, it is possible to control current consumption in more detail in comparison to the first and second embodiments. Note that, in the present embodiment, illustration was given of an example in which two control terminals were given as a plurality of control terminals, but control in further detail may be performed by providing even more control terminals.
The printhead 100 is a line head having a plurality of print element substrates 101, and explanation is given in the present embodiment by a case in which the printhead 100 has four print element substrates 101-1 through 101-4. These four print element substrates are arranged following a direction that intersects a conveyance direction of a print medium. In addition, each print element substrate 101 may have, as illustrated in the first and second embodiments, a configuration in which the data input terminal 305 is connected to the digital circuit 201 or a configuration in which the data input terminal 305 is connected to the analog circuit 202, and thus the data input terminal 305 is omitted from the figure.
A wiring substrate 102-1 is mutually connected to the four print element substrates 101-1 through 101-4 via the flexible cables 103. The common power supply voltage input terminal 401, the ground voltage input terminal 402, and the analog circuit control terminal 403 of the printhead 100 are all mutually connected in the wiring substrate 102-1.
When the printhead 100 is not in use, by setting the analog circuit control terminal 403 to on it is possible to suppress steady current consumption by the analog circuit 202 of each of the print element substrates 101-1 through 101-4. By this, it is possible to reduce average consumption of current that flows to the wiring substrate 102.
Note that there is no need to have four print element substrates 101 that are used in the printhead 100 as described earlier, and configuration is taken to have a number of print element substrates 101 that is necessary for a print width. In other words, illustration is given of an example in which there are four print element substrates, but there is no limitation to this, and it is possible to apply the invention of the present application even if the number of print element substrates is increased or decreased.
In addition, in a case such as that in which consumption current at a time of usage is high and power supply capacity is insufficient, as a counter-measure, the ground voltage input terminal 402 and the common power supply voltage input terminal 401 which are inputted to the wiring substrate 102 may be divided into a plurality of terminals as in
As described above, by suppressing operation in accordance with a control terminal when not using an analog circuit, it is possible to reduce average current consumption, even for a line head type printhead.
The wiring substrate 102-1 is connected to both of the print element substrate 101-1 which is first from the left of
The common power supply voltage input terminal 401, the ground voltage input terminal 402, and the analog circuit control terminal 403 of the printhead 100 are divided among each wiring substrate 102. The printhead 100 of the present embodiment has a print width 502 proportional to the length of four print element substrates 101, and a print medium 501 is printed on after being conveyed in a direction perpendicular to a direction in which the print element substrates 101 are consecutively arrayed. If the size of the print medium 501 which is printed on is smaller than the print width 502 by which printing by the printhead 100 is possible, it is not necessary to use all of the print element substrates 101. For example, if the print medium 501 is, as in
In the fourth embodiment, when a common power supply is being inputted to the common power supply voltage input terminal 401-2 of the printhead 100, consumed current will also steadily flow to the print element substrates 101 that are not in use. In the present embodiment, when the print medium 501 has the width 503 which is half of the print width 502 of the printhead 100, the analog circuit control terminal 403-2 is set to H to cause current consumption by the print element substrates 101-3 and 101-4 to be reduced. By this, it is possible to reduce steady current consumption by print element substrates 101 that are not in use.
Note that if there are a plurality of sizes for the print medium 501, it is also possible to provide a plurality of control terminals as in the third embodiment, and control suppression of current consumption by a combination of the control terminals.
By the above, in accordance with the present embodiment, it is possible to reduce current consumption by setting the control terminal of a print element substrate that will not be used in accordance with a print width to H.
In the sixth embodiment, the data input circuit 901 or a discharge detection circuit 902 are arranged as the analog circuit 202. A configuration of the data input circuit 901 according to the present embodiment is illustrated in
At a time of printing for the printing apparatus, in accordance with a control signal, the data input circuit 901 enters a state in which it can receive a differential signal. Meanwhile, when the printing apparatus is not printing, the data input circuit 901 is caused to stop by the control signal.
A configuration of the discharge detection circuit 902 is illustrated in
The discharge detection circuit 902 is caused to operate in accordance with a control signal when the printing apparatus performs a discharge detection. At other times, the discharge detection circuit 902 is caused to stop in accordance with the control signal.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-001432, filed Jan. 6, 2017, which is hereby incorporated by reference herein in its entirety.
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2017-001432 | Jan 2017 | JP | national |
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Number | Date | Country | |
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