An inkjet printing system, as one example of a fluid ejection system, may include a printhead, an ink supply which supplies liquid ink to the printhead, and an electronic controller which controls the printhead. The printhead, as one example of a fluid ejection device, ejects drops of ink through a plurality of nozzles or orifices and toward a print medium, such as a sheet of paper, so as to print onto the print medium. In some examples, the orifices are arranged in at least one column or array such that properly sequenced ejection of ink from the orifices causes characters or other images to be printed upon the print medium as the printhead and the print medium are moved relative to each other.
In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific examples in which the disclosure may be practiced. It is to be understood that other examples may be utilized and structural or logical changes may be made without departing from the scope of the present disclosure. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present disclosure is defined by the appended claims. It is to be understood that features of the various examples described herein may be combined, in part or whole, with each other, unless specifically noted otherwise.
Printhead assembly 102 includes at least one printhead or fluid ejection device which ejects drops of ink or fluid through a plurality of orifices or nozzles 108. In one example, the drops are directed toward a medium, such as print media 124, so as to print onto print media 124. Print medium 124 includes any type of suitable sheet material, such as paper, card stock, transparencies, Mylar, fabric, and the like. In one example, nozzles 108 are arranged in at least one column or array such that properly sequenced ejection of ink from nozzles 108 causes characters, symbols, and/or other graphics or images to be printed upon print media 124 as printhead assembly 102 and print media 124 are moved relative to each other. Printhead assembly 102 also includes a sensor 104 and a collapsible container 106. Collapsible container 106 supplies ink to nozzles 108. Sensor 104 senses the amount of ink within collapsible container 106. In one example, printhead assembly 102 including sensor 104, collapsible container 106, and nozzles 108 are housed together in an inkjet or fluid-jet print cartridge or pen.
Bulk ink assembly 110 supplies ink to collapsible container 106 of printhead assembly 102 and includes a bulk ink supply 112 for storing ink. Bulk ink assembly 110 is separate from printhead assembly 102 and supplies ink to printhead assembly 102 through a first interface connection 113, such as a supply tube, valve 114, and a second interface connection 115, such as another supply tube.
Carriage assembly 116 positions printhead assembly 102 relative to print media transport assembly 118 and print media transport assembly 118 positions print media 124 relative to printhead assembly 102. Thus, a print zone 126 is defined adjacent to nozzles 108 in an area between printhead assembly 102 and print media 124. In one example, printhead assembly 102 is a scanning type printhead assembly such that carriage assembly 116 moves printhead assembly 102 relative to print media transport assembly 118. In another example, printhead assembly 102 is a non-scanning type printhead assembly such that carriage assembly 116 fixes printhead assembly 102 at a prescribed position relative to print media transport assembly 124.
Electronic controller 120 communicates with printhead assembly 102 through a communication path 103, carriage assembly 116 through a communication path 117, print media transport assembly 118 through a communication path 119, and valve 114 through a communication path 123. In one example, when printhead assembly 102 is mounted in carriage assembly 116, electronic controller 120 and printhead assembly 102 may communicate via carriage assembly 116 through a communication path 101. Electronic controller 120 may also communicate with bulk ink assembly 110 such that, in one implementation, a new (or used) ink supply may be detected.
Electronic controller 120 receives data 128 from a host system, such as a computer, and may include memory for temporarily storing data 128. Data 128 may be sent to inkjet printing system 100 along an electronic, infrared, optical or other information transfer path. Data 128 represent, for example, a document and/or file to be printed. As such, data 128 form a print job for inkjet printing system 100 and includes at least one print job command and/or command parameter.
In one example, electronic controller 120 provides control of printhead assembly 102 including timing control for ejection of ink drops from nozzles 108. As such electronic controller 120 defines a pattern of ejected ink drops which form characters, symbols, and/or other graphics or images on print media 124. Timing control and, therefore, the pattern of ejected ink drops, is determined by the print job commands and/or command parameters. In one example, logic and drive circuitry forming a portion of electronic controller 120 is located on printhead assembly 102. In another example, logic and drive circuitry forming a portion of electronic controller 120 is located off printhead assembly 102.
Electronic controller 120 includes an ink regulation module 122. Ink regulation module 122 receives the sensor signal from sensor 104 of printhead assembly 102. Ink regulation module 122 regulates the amount of ink within collapsible container 106 and provides an out of ink signal based on the sensor signal. Based on the sensor signal, ink regulation module 122 provides a control signal to valve 114 to open and/or close valve 114 to selectively transfer ink from bulk ink supply 112 to collapsible container 106 to regulate the amount of ink within collapsible container 106.
When bulk ink supply 112 is effectively empty (i.e., for a given ink extraction process the ink flow rate slows greatly, e.g., less than 20% of the full flow rate), the refill rate of collapsible container 106 when valve 114 is open will decrease. This decrease in the refill rate of collapsible container 106 is detected by ink regulation module 122 based on the sensor signal. In response to detecting a decrease in the refill rate, ink regulation module 122 generates an out of ink signal indicating bulk ink supply 112 is effectively empty. In response to the out of ink signal, a user of inkjet printing system 100 may be prompted to replace or refill bulk ink supply 112. Printhead assembly 102 may continue printing after the out of ink signal is generated until the sensor signal indicates that collapsible container 106 is also effectively empty.
Bulk ink assembly 210 supplies ink to collapsible container 206 of printhead assembly 202 and includes a bulk ink supply 212 for storing ink. Bulk ink assembly 210 is separate from printhead assembly 202 and supplies ink to printhead assembly 202 through a first interface connection 213, solenoid valve 214, a second interface connection 238, manifold 230, and a third interface connection 215. Interface connections 213, 238, and 215 may be supply tubes. Manifold 230 includes an input port 232 connected to second interface connection 238, a first output port 234 connected to third interface connection 215, and a plurality of other output ports 236, which may supply ink to other printhead assemblies (not shown) from bulk ink assembly 210. In one example, bulk ink supply 212 may be pressurized (e.g., 4-6 PSI) by air received through an interface connection 211 to force ink into collapsible container 206 when solenoid valve 214 is open. In other examples, ink from bulk ink supply 212 may be gravity fed into collapsible container 206 when solenoid valve 214 is open.
Controller 220 receives a sensor signal from sensor 204 through a communication path 203 and provides a control signal to solenoid valve 214 through a communication path 223. In one example, controller 220 is a separate controller from an electronic controller used to control the other functions of a printing system in which printhead assembly 202 is installed. Controller 220 regulates the amount of ink within collapsible container 206 and provides an out of ink signal based on the sensor signal. Based on the sensor signal, controller 220 provides a control signal to solenoid valve 214 to open and/or close valve 214 to selectively transfer ink from bulk ink supply 212 to collapsible container 206 to regulate the amount of ink within collapsible container 206.
When bulk ink supply 212 is effectively empty (i.e., for a given ink extraction process the ink flow rate slows greatly, e.g., less than 20% of the full flow rate), the refill rate of collapsible container 206 when solenoid valve 214 is open will decrease. This decrease in the refill rate of collapsible container 206 is detected by controller 220 based on the sensor signal. In response to detecting a decrease in the refill rate, controller 220 generates an out of ink signal indicating bulk ink supply 212 is effectively empty. In response to the out of ink signal, a user of system 200 may be prompted to replace or refill bulk ink supply 212. Printhead assembly 202 may continue printing after the cut of ink signal is generated until the sensor signal indicates that collapsible container 206 is also effectively empty.
The top side of each flexible sidewall 306a and 306b is attached to top housing portion 302a via a connector 304a. The bottom side of each flexible sidewall 306a and 306b is attached to bottom housing portion 302b via a connector 304b. Flexible sidewalls 306a and 306b may comprise biaxially-oriented polyethylene terephthalate (BoPET) or another suitable material. Spring assembly 308 exerts constant pressure against flexible sidewalls 306a and 306b to expand. When ink is removed from collapsible container 300, flexible sidewalls 306a and 306b squeeze together as illustrated in
In one example, second flexible sidewall 306b is constrained to limit the movement of second flexible sidewall 306b and first flexible sidewall 306a is not constrained. Second flexible sidewall 306b may be constrained by attaching second flexible sidewall 306b between top housing portion 302a and bottom housing portion 302b tightly such that second flexible sidewall 306b includes little or no excess material between top housing portion 302a and bottom housing portion 302b. First flexible sidewall 306a may be attached between top housing portion 302a and bottom housing portion 302b loosely such that first flexible sidewall 306a includes excess material between top housing portion 302a and bottom housing portion 302b. Accordingly, first flexible sidewall 306a moves to a much greater extent than second flexible sidewall 306b when ink is added and/or removed from collapsible container 300.
A sensor 314 attached to a sidewall of the housing (not shown) is arranged to sense the position of first plate 310a of spring assembly 308 relative to sensor 314. Sensor 314 provides a signal indicating the distance 316 (
For a sensor to plate distance of about 0 mm as indicated at 410, the collapsible container is full. Excess pressure or ink within the collapsible container may result in ink drool through the nozzles of the printhead assembly. For a sensor to plate distance of about 5 mm as indicated at 416, the collapsible container is effectively empty and the nozzles of the printhead assembly may be starved for ink. An ink fill target is indicated at 414 for a sensor to a plate distance between about 4 mm and 5 mm. The ink fill target may be the amount of ink within a collapsible container prior to use within a printing system (e.g., for shipping).
In this example, a regulation zone is indicated at 412 at a sensor to plate distance of around 2 mm. The regulation zone defines ink volume thresholds between which the controller should maintain the volume of ink within the collapsible container by periodically refilling the collapsible container from a bulk ink supply. A first threshold (i.e., a shorter sensor to plate distance) is indicated at (A) and a second threshold (i.e., a longer sensor to plate distance than the first threshold) is indicated at (B). In one example, the difference in the volume of ink within the collapsible container between threshold (A) and threshold (B) is approximately 0.6 milliliters.
As the bulk ink supply empties, the refill time to refill the collapsible container increases. Accordingly, as indicated at 510. Once the bulk ink supply is effectively empty, the refill time will exceed a selected period indicated at 512 and the volume of ink within the collapsible container will not reach threshold (A) or cross threshold (A) within the selected period. The selected period may be a predetermined period (e.g., 10 seconds) or may be determined by the controller. For example, the controller may monitor the refill time at 508 and set the selected period to be greater than the monitored refill time. Once threshold (A) is not reached or crossed within the selected period from opening of the valve, the controller provides the out of ink signal indicating the bulk ink supply is effectively empty. When the out of ink signal is provided, the controller also closes the valve until the bulk ink supply is replenished. Once the bulk ink supply is replenished, the controller opens the valve to refill the collapsible container as indicated at 514 and the ink regulation resumes.
As the bulk ink supply empties, the refill time to refill the collapsible container increases. Accordingly, as indicated at 532, once the bulk ink supply is effectively empty, the refill time will exceed the selected period and the volume of ink within the collapsible container will not cross threshold (B) toward threshold (A) within the selected period from the opening of the valve. In one example, once threshold (B) is not crossed within the selected period from opening of the valve, the controller provides the out of ink signal indicating the bulk ink supply is effectively empty. In another example, the controller provides the out of ink signal in response to the sensor signal not crossing threshold (B) within a selected number of valve open and close cycles (e.g., 3 cycles). In another example, the controller provides the out ink signal in response to the refill rate failing below a selected refill rate. When the cut of ink signal is provided, the controller leaves the valve closed until the bulk ink supply is replenished. Once the bulk ink supply is replenished, the controller opens the valve to refill the collapsible container as indicated at 514 and the ink regulation resumes.
As the bulk ink supply empties, the refill time to refill the collapsible container increases. Accordingly, as indicated at 542, once the bulk ink supply is effectively empty, the refill rate will fall below a selected refill rate as indicated at 540. The selected refill rate may be a predetermined rate or may be determined by the controller. For example, the controller may monitor the refill rate at 508 and set the selected refill rate to be less than the monitored refill rate. The refill rate may be determined over a selected period indicated at 544. The selected period may be a predetermined period (e.g., 10 seconds) or may be determined by the controller. For example, the controller may monitor the refill time at 508 and set the selected period to be greater than the monitored refill time. Once the sensed refill rate falls below the selected refill rate, the controller provides the out of ink signal indicating the bulk ink supply is effectively empty. When the out of ink signal is provided, the controller also closes the valve until the bulk ink supply is replenished. Once the bulk ink supply is replenished, the controller opens the valve to refill the collapsible container as indicated at 514 and the ink regulation resumes.
In one example, controlling the valve comprises opening the valve in response to the sensor signal reaching a first threshold and closing the valve in response to the sensor signal reaching a second threshold. Generating the out of ink signal may comprise generating the out of ink signal in response to the sensor signal failing to reach the second threshold within a selected period from the opening of the valve. In another example, generating the out of ink signal may comprise generating the out of ink signal in response to an ink resupply rate falling below a selected rate.
In another example, controlling the valve comprises opening the valve in response to the sensor signal crossing a threshold from a first side to a second side of the threshold and closing the valve in response to a selected period elapsing from the opening of the valve. Generating the out of ink signal may comprise generating the out of ink signal in response to the sensor signal remaining on the second side of the threshold after the selected period elapses. In another example, generating the out of ink signal may comprise generating the out of ink signal in response to the sensor signal remaining on the second side of the threshold for a selected number of valve open and close cycles.
Although specific examples have been illustrated and described herein, a variety of alternate and/or equivalent implementations may be substituted for the specific examples shown and described without departing from the scope of the present disclosure. This application is intended to cover any adaptations or variations of the specific examples discussed herein. Therefore, it is intended that this disclosure be limited only by the claims and the equivalents thereof.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/065355 | 12/11/2015 | WO | 00 |