The present invention is related to a printhead, element substrate, and printing apparatus.
In recent years, full-line printheads, in which a plurality of print element substrates are arranged across a print width, and that perform printing in a single pass for commercial use and industrial use have spread. In Japanese Patent Laid-Open No. 2010-012795, an arrangement is such that there is an offset orthogonal to an orifice array direction at connecting parts between adjacent print element substrates. In addition, there is a configuration in which print element substrates are arrayed in a straight line by orifice arrays being offset orthogonally in a print element substrate. Also, there is a configuration in which two print element substrates are adjacently arranged to lengthen the print length (print width) of one printing pass even when not considering a single pass head. By an arrangement in which the connecting part of a print element substrate is set to a shape having an angle as described above, it is possible to have the distance between orifices at a connecting part between adjacent print element substrates be smaller than in the case in which print element substrates are arrayed in a staggered manner.
The present invention was conceived to solve the aforementioned problem and, by causing orifices to be close to an end of a print element substrate, can suppress landing deviation due to air flow and reduce ink landing position deviation when a printing medium is conveyed diagonally.
According to one aspect of the present invention, there is provided a printhead, comprising: a plurality of element substrates that each include a first element substrate adjacent to a second element substrate in a first direction, wherein the first element substrate and the second element substrate each have a print element array in which a plurality of print elements are arrayed in the first direction, and a driving circuit array in which a plurality of driving circuits that respectively correspond to the plurality of print elements are arrayed, the print element array and the driving circuit array being arranged in a second direction that intersects with the first direction, a first print element array arranged in the first element substrate includes a first print element that is closest to the second element substrate in the first direction, and a second print element array arranged in the second element substrate includes a second print element closest to the first element substrate in the first direction, and an order of arrangement in the second direction of at least the first print element and a first driving circuit corresponding to the first print element is opposite to an order of arrangement in the second direction of the second print element and a second driving circuit corresponding to the second print element.
According to another aspect of the present invention, there is provided an element substrate, comprising: a print element array in which a plurality of print elements are arrayed in a first direction; and a driving circuit array in which a plurality of driving circuits respectively corresponding to the plurality of print elements are arrayed, wherein the print element array and the driving circuit array are arranged in a second direction that intersects with the first direction, wherein a planar shape of the element substrate is a quadrilateral that has a first side, a second side, a third side that is parallel to the first side, an acute angle portion between the first side and the second side, and an obtuse angle portion between the second side and the third side, a print element, out of the print elements included in the print element array, closest to the second side in the first direction is arranged on a side of the obtuse angle portion in the second direction, and a driving circuit corresponding to the print element closest to the second side is arranged on a side of the acute angle portion in the second direction.
According to another aspect of the present invention, there is provided a printing apparatus, comprising: a conveying unit configured to convey a printing medium; and a printhead configured to print an image to the printing medium, wherein the printhead has a plurality of element substrates including a first element substrate adjacent to a second element substrate in a predetermined direction that intersects with a conveyance direction in which the printing medium is conveyed, wherein the first element substrate and the second element substrate each have a print element array in which a plurality of print elements are arrayed in the predetermined direction, and a driving circuit array in which a plurality of driving circuits that respectively correspond to the plurality of print elements are arrayed, the print element array and the driving circuit array being arranged in the conveyance direction, a first print element array arranged in the first element substrate includes a first print element that is closest to the second element substrate in the predetermined direction, and a second print element array arranged in the second element substrate includes a second print element closest to the first element substrate in the predetermined direction, and an order of arrangement in the conveyance direction of at least the first print element and a first driving circuit corresponding to the first print element is opposite to an order of arrangement in the conveyance direction of the second print element and a second driving circuit corresponding to the second print element.
By virtue of the present invention, it is possible to shorten the distance between furthest end print elements that form a connection between print element substrates, and an image quality is improved.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Below, more specific descriptions are given in detail of preferred embodiments of the present invention, with reference to the attached drawings. However, relative arrangements of configuration components, and the like that are recited in the present embodiment are not intended to limit the scope of the invention thereto, unless specifically stated.
Note that in this specification, “printing” (“print”) encompasses forming not only meaningful information such as characters and shapes, but also meaningless information. Furthermore, it is assumed that “print” broadly encompasses cases in which an image or pattern is formed on a printing medium irrespective of whether or not it is something that a person can visually perceive, as well as cases in which a medium is processed.
Also, “printing medium” broadly is assumed to represent not only paper used in a typical printing apparatus, but also things that can receive ink such as cloths, plastic films, metal plates, glass, ceramics, wood materials, hides or the like.
Furthermore, similarly to the foregoing definition of “printing (print)”, “ink” (also referred to as “liquid”) should be broadly interpreted. Accordingly, “ink” is assumed to represent liquids that by being applied to a printing medium can be supplied in the forming of images, patterns or the like, processing of printing mediums, or processing of ink (for example, insolubilization or freezing of a colorant in ink applied to a printing medium).
Furthermore, it is assumed that “printing component”, unless specified otherwise, encompasses an orifice and an element that produces energy that is used for discharge of ink and a fluid channel that communicates therewith collectively.
Furthermore, it is assumed that “nozzle”, unless specified otherwise, encompasses an orifice and an element that produces energy that is used for discharge of ink and a fluid channel that communicates therewith collectively.
An element substrate for a printhead (a head substrate) referred to below does not indicate a simple substrate comprising a silicon semiconductor, but indicates a configuration of a print element substrate in which elements, wiring, or the like is provided.
Furthermore, “on the substrate” means not only simply on top of the element substrate, but also the surface of the element substrate, and the inside of the element substrate in the vicinity of the surface. Also, “built-in” in the present invention does not mean that separate elements are simply arranged as separate bodies on a substrate surface, but rather means that respective elements are formed and manufactured integrally on the element board by a semiconductor circuit manufacturing process.
For an inkjet printhead (hereinafter referred to as printhead) having the most important features of the present invention, on an element substrate of a printhead, a plurality of print elements and a driving circuit that drives these print elements are implemented on the same substrate. As will be clear from the following explanation, a plurality of element substrates are integrated in a printhead, and these element substrates have a cascade connection structure. Accordingly, this printhead is able to achieve a print width that is relatively long. Accordingly, this printhead is used not only in common serial type printing apparatus, but also in a printing apparatus comprising a full-line printhead whose print width corresponds to the width of the printing medium. Also, this printhead is also used in large format printers that use printing mediums of a large size such as AO and B0 in serial type printing apparatuses.
Accordingly, firstly, a printing apparatus in which the printhead of the present invention is used is described.
[Printing Apparatus Overview Description]
In the printing apparatus 1, a printing sheet 15 is supplied to a print position according to a printhead from a feeder unit 17, and is conveyed by a conveying unit 16 comprised in a housing 18 of the printing apparatus.
In printing of an image to the printing sheet 15, black ink is discharged from a printhead 100K when a nominal position of the printing sheet 15 reaches a position below the printhead 100K for discharging black (K) ink while the printing sheet 15 is being conveyed. Similarly, a color image is formed by discharging each color of ink when the printing sheet 15 reaches each nominal position in order of the printhead 100C for discharging cyan (C) ink, the printhead 100M for discharging magenta (M) ink, and the printhead 100Y for discharging yellow (Y) ink. The printing sheet 15 on which an image is printed in this way is discharged and deposited to a stacker tray 20.
The printing apparatus 1 further comprises the conveying unit 16, and a replaceable ink cartridge (not shown) for each ink for supplying ink to the printheads 100K, 100C, 100M, and 100K. Also, it comprises a pump unit (not shown) for supplying ink to the printheads 100 and a recovery operation and a control substrate (not shown) for controlling the printing apparatus 1 as a whole. Also, a front door 19 is an opening/closing door for replacing an ink cartridge.
[Control Configuration]
Next, description is given for a control configuration for executing print control of a printing apparatus explained by using
Note that in a printing apparatus of a configuration using a full-line printhead as illustrated in
To explain operation of the foregoing control configuration, printing data is converted into a printing signal for printing between the gate array 33 and the MPU 31 when the printing data is entered into the interface 40. Also, in addition to the motor drivers 60 and 80 being driven, the printhead 100 is driven in accordance with printing data sent to the head driver 50, and printing is performed.
In the example explained below, although explanation is given with a full-line printhead as an example, there is no limitation to this, and application may be made to a printhead of a serial type printing apparatus as described above.
[A Conventional Configuration Printhead]
An example of a printhead configuration is illustrated in
In
The print element selection circuit 405 includes a circuit for sending a print element selection signal (for example, a shift register and a latch circuit), wiring for transferring the signal, wiring for supplying power, or the like. In addition, the print element selection circuit 405 may include a voltage conversion circuit for converting a voltage inputted to the MOS transistor 404. Here, the MOS transistor 404 and the print element selection circuit 405 are collectively referred to as a print element driving circuit (hereinafter, a driving circuit).
Adjacent print element arrays in the print element substrate are arranged so as to be shifted by a total amount of a multiple of the print element interval and half of the print element interval. In
In the print element substrate 101, a print element array is arrayed in a straight line in the y direction. In addition, all driving circuits are arranged in a negative x direction with respect to a corresponding print element. In the print element substrate 102, a print element array is also arrayed in a straight line in the y direction. However, all driving circuits are arranged in a positive x direction with respect to a corresponding print element. Because of this, on the right end (positive y axis side) of the print element substrate 101, because the driving circuit 301 is arranged more in the negative x direction than the furthest end print element 201 that forms the connection between print element substrates, it is possible to make the furthest end print element 201 closer to the end of the print element substrate. Similarly, on the left end (negative y axis side) of the print element substrate 102, because the driving circuit 302 arranged more in the positive x direction than the furthest end print element 202, it is possible to make the furthest end print element 202 be closer to the end of the print element substrate. Next, explanation will be given about a positional relationship of the print element 201 and the driving circuit 301 corresponding to the print element 201 with respect to an angle B and an angle C in the print element substrate 101. The print element 201 is arranged on the side of the angle C (an obtuse angle) for the x direction, and the driving circuit 301 is arranged on the side of the angle B (an acute angle) for the x direction. Next, explanation about a positional relationship of the print element 202 and the driving circuit 302 corresponding to the print element 202 with respect to an angle A and an angle D in the print element substrate 102 will be given. The print element 202 is arranged on the side of the angle A (an obtuse angle) for the x direction, and the driving circuit 302 is arranged on the side of the angle C (an obtuse angle) for the x direction. As described above, an order of arrangement in the x direction for the print element 201 and the driving circuit 301 is opposite to the order of arrangement in the x direction for the print element 202 and the driving circuit 302.
Note that there is no need for the arrangement of a MOS transistor and a print element selection circuit in the driving circuit 301 corresponding to the furthest end print element 201 to be the same as the arrangement of a MOS transistor and a print element selection circuit in the driving circuit 302 corresponding to the furthest end print element 202. In a case of arranging two print element substrates adjacent to each other, because the left end of the print element substrate 101 and the right end of the print element substrate 102 do not form a connection, configuration may be taken to not cause a print element be close to an end of the print element substrate.
By this configuration, it is possible to have the furthest end print element 201 and the furthest end print element 202 which form a connection between print element substrates be closer by an amount of a driving circuit, in comparison to the connecting parts of the comparative example illustrated in
In this configuration, in an array comprising a print element array and a corresponding driving circuit array, there is a portion in which the positional relationship of the arrangement of some of the print elements and the driving circuits is caused to be reversed. In other words, the positional relationship of print elements and driving circuits positioned at least at the furthest end of the array is opposite to the positional relationship of print elements and driving circuits on an adjacent print element substrate side.
By this configuration, on the right end (positive y axis side) of the print element substrate 101, because the driving circuit 301 is arranged more in the negative x direction than the furthest end print element 201 that forms the connection between print element substrates, it is possible to make the furthest end print element 201 closer to the end of the print element substrate. Similarly, on the left end (negative y axis side) of the print element substrate 102, because the driving circuit 302 is arranged more in the positive x direction than the furthest end print element 202, it is possible to make the furthest end print element 202 be closer to the end of the print element substrate. In other words, by this different configuration example, it is also possible to obtain a similar effect to that of
Explanation is given below regarding a second embodiment of the present application invention.
In contrast,
By this configuration, it is possible to have the furthest end print element 201 and the furthest end print element 202 which form a connection between print element substrates be closer by an amount for a driving circuit, in comparison to the connecting parts of the comparative example illustrated in
The configuration illustrated in
In addition, even if adjacent print element arrays are arranged to be shifted in the y direction by a multiple of a print element interval as in
In addition, configuration may be taken so as to change the position of reversal of a driving circuit group between print element arrays as in
In addition, the present embodiment can also be applied in the case in which an end face of a print element substrate and the direction of a print element array are not parallel, as in
In addition, the shape of a print element substrate may be a shape that is not a parallelogram, as in
In addition, there is no need for the number of print elements that form a connection between print element substrates to be one, and it may be zero or a plurality in accordance with an array pitch of the print elements. For the configuration of the present embodiment, because a distance by which print element substrates are shifted is shorter in comparison to the configuration of
Explanation is given below regarding a third embodiment of the present application invention.
Specifically, in the print element group 212a, a portion 312a for which a width in the x direction of the driving circuit is large is arranged in the positive x direction from the furthest end print element 202. The portion 312a corresponds to either of the MOS transistor 404 and the print element selection circuit 405a of
Similarly, in the print element group 211b, a driving circuit group 311b that is a portion for which a width in the x direction of driving circuits is large is arranged in the negative x direction from the furthest end print element 201, and a portion 321b for which a width in the x direction of driving circuits is small is arranged in a positive x direction from the furthest end print element 201. By this configuration, it is possible to have the furthest end print element 201 be close to the end of the print element substrate.
Note that there is no need for the arrangement of a MOS transistor and a print element selection circuit in the driving circuit 301 corresponding to the furthest end print element 201 to be the same as the arrangement of a MOS transistor and a print element selection circuit in the driving circuit 302 corresponding to the furthest end print element 202. For example, the print element selection circuits 405a and 405b illustrated in
By virtue of the present embodiment, by making the furthest end print element 201 and the furthest end print element 202 closer, an ink landing position deviation amount due to air flow at the time of printing is reduced, and it is also possible to suppress landing position deviation even in a case in which a medium to be printed to is conveyed diagonally with respect to a print element array. Note that there is no limitation to the circuit configuration and layout of
Explanation is given below regarding a fourth embodiment of the present application invention.
Similarly to in the first embodiment, the driving circuit group 311a is arranged on the positive x axis side from the corresponding print element group 211a. Also, the driving circuit group 311b is arranged on the negative x axis side from the corresponding print element group 211b. Accordingly, on the right end (positive y axis side) of the print element substrate 101, because the driving circuit 301 is arranged more in the negative x direction than the furthest end print element 201, it is possible to make the furthest end print element 201 be closer to the end of the print element substrate.
Similarly, on the left end (negative y axis side) of the print element substrate 102, because the driving circuit 302 is arranged more in the positive x direction than the furthest end print element 202, it is possible to make the furthest end print element 202 be closer to the end of the print element substrate.
By virtue of the present embodiment, by making the furthest end print element 201 and the furthest end print element 202 that form a connection between print element substrates close, an ink landing position deviation amount due to air flow at a time of printing is reduced. In addition, it is possible to suppress landing position deviation even in a case where a printing medium is conveyed diagonally with respect to a print element array.
Explanation was given above regarding a first embodiment through a fourth embodiment for the present application invention, but there is no limitation to the forms described above. For example, as illustrated in
Note that the form of an element substrate is not limited to the forms described above. For example, the print element substrate 101 can be applied to trapezoids as illustrated in
In addition, the print element substrate 101 can be applied to trapezoids as illustrated in
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-188751, filed Sep. 27, 2016, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2016-188751 | Sep 2016 | JP | national |
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7448727 | Rai | Nov 2008 | B2 |
9044956 | Silverbrook et al. | Jun 2015 | B2 |
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Number | Date | Country |
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2010-012795 | Jan 2010 | JP |
Number | Date | Country | |
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20180086050 A1 | Mar 2018 | US |