1. Field of the Invention
The present invention relates to a printing apparatus capable of protecting a print head from dryness with humidified gas.
2. Description of the Related Art
In an ink jet printing apparatus, when ink is not discharged from the print head for a long time, ink viscosity in a nozzle increases. This causes clogging of the nozzle. According to Japanese Patent Application Laid-Open No. 2012-245793, a portion including nozzles of a line print head is capped to form a small space (a discharge space), and humidified gas generated by a supply unit (a humidification mechanism) is supplied to the small space. Thus, moisture of the nozzles is retained, and dryness of the nozzles is restrained.
However, in a case where the humidified gas is supplied from the supply unit to the small space at a low speed, humidification of the nozzles consumes longer time. This cannot enhance humidification efficiency. Moreover, the supply of humidified gas at a low speed may cause liquefaction of the humidified gas in a middle portion of a path before the humidified gas reaches the small space. Consequently, moisture of the nozzles may not be retained sufficiently, and the nozzles may not be protected. As a length of the print head is longer, such problems become more significant.
According to an aspect of the present invention, an apparatus includes a print head, a cap unit configured to cap a portion including a nozzle of the print head to form a small space, and a supply unit configured to supply gas for protecting the nozzle to the small space, wherein the supply unit performs a charge on another space to be connected to the small space to have a pressure different from that in the small space, and supplies the gas to the small space by a gas flow generated by releasing the charge.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A printing apparatus according to an exemplary embodiment of the present invention is described.
A printing apparatus 1 includes a sheet conveyance system and a printing unit 100. The sheet conveyance system handles a sheet serving as a recording medium, and the printing unit 100 forms an image on a sheet by discharging ink to the sheet being conveyed. The sheet conveyance system includes a feeding unit 107 for feeding stacked sheets (cut sheets) one by one, a conveyance unit 104 for conveying the sheet to the printing unit 100, and an ejection unit 108 for ejecting a printed sheet. The conveyance unit 104 includes a plurality of roller pairs arranged along a path. Each roller pair includes a drive roller 104a and a driven roller 104b, and rotates with a sheet nipped therebetween.
The printing unit 100 includes print heads 101C, 101M, 101Y, and 101K (collectively referred to as print head 101) for four colors of cyan, magenta, yellow, and black (CMYK), respectively. Each of the print heads 101 is an inkjet-type line head, and includes nozzles formed in an area covering the entire width of a sheet. A sheet 106 sequentially passes the print heads 101C, 101M, 101Y, and 101K, so that a color image is formed on the sheet 106 by a line print method. Inkjet printing may include any of bubble-jet (trademark) method, a method using a piezoelectric element, a method using an electrostatic element, and a method using a micro electro mechanical system (MEMS) element. The sheet 106 with the printed image is ejected by the ejection unit 108 to a tray on which the sheet 106 is stacked one on another.
The printing apparatus 1 further includes a humidification unit 700 and a cap unit 109. The humidification unit 700 generates and supplies humidified gas to prevent the nozzles of each print head 101 of the printing unit 100 from dryness (ink thickening). The cap unit 109 caps a plane (a nozzle plane), on which the nozzles of each print head 101 are provided, to form a small space so that the humidified gas supplied from the humidification unit 700 is trapped in the small space. Accordingly, when the print head is not in use, the nozzles exposed to the small space are protected by the humidified gas. This prevents an ink discharge failure. In the present specification, such an operation of supplying the humidified gas to the capped small space for nozzle protection is referred to as “a head protection operation”.
The humidification unit 700 includes a generation unit 102, a pump 103, a valve 110, a first channel 112 (on a supply side) in which gas flows, and a second channel 111 (on a collection side) in which gas flows. The generation unit 102 generates humidified gas having a humidity higher than that of an installation environment of the printing apparatus 1. The pump 103 produces a flow of gas. The valve 110 can be opened and closed to block the flow of the gas. The valve 110 is arranged in a middle portion of the second channel 111, whereas the pump 103 is arranged in a middle portion of the first channel 112. The pump 103 may be arranged in the second channel 111, whereas the valve 110 may be arranged in the first channel 112. The pump 103 and the valve 110 may be arranged in the second channel 111 and the first channel 112, respectively. Alternatively, both of the pump 103 and the valve 110 may be arranged in the first channel 112 or the second channel 111.
The first channel 112 on the supply side branches into a plurality channels at a position beyond the pump 103. The branched channels are connected to respective small spaces formed in the plurality of print heads 101. The humidified gas generated by the generation unit 102 is supplied to the small spaces of the plurality of the print heads 101 via the pump 103. The generation unit 102, the first channel 112, the second channel 111, the pump 103, and the valve 110 form a supply unit that generates humidified gas and supplies the generated gas to the small spaces for protecting the print heads. The small spaces are described in detail below.
The small spaces of the print heads 101 are connected to the respective second channels 111 which are combined into one channel just short of the valve 110. The one channel is connected to the generation unit 102 via the valve 110. The humidified gas flowing from the small space of each of the plurality of print heads 101 to the second channel 111 is collected by the generation unit 102 via the valve 110.
In the example illustrated in
Herein, if the valve 110 is closed, an inflow of the gas into the generation unit 102 or an outflow of the gas from the generation unit 102 is blocked. In each of the examples illustrated in
Accordingly, the pump 103 is driven with the valve 110 closed to temporarily form another space having a pressure different from that in the small space (described below) which covers nozzles. Such an operation is referred to as “a charge” in the present specification. A depressurized state is created by a depressurization charge, and a pressurized state is created by a pressurization charge. In the present invention, it is important that the other space to be connected to the small space which caps the nozzles of the print head undergoes the charge and release of the charge. Such importance is described in detail below. In each of the examples illustrated in
In the cap open state, the cap unit 109 arranged to face the nozzle plane 201 is moved toward the nozzle plane 201 by a movement mechanism including a motor to contact the seal member 203. When the cap unit 109 contacts the seal member 203, a portion including the nozzles 202 is capped, thereby forming a small space S2 (
In the cap closed state (
In a printing operation for forming an image by discharging ink to a sheet, the cap unit 109 is in a cap open state. When the printing operation is finished or a power-off command is issued to the printing apparatus 1, the head protection operation starts and the sequence illustrated in
In step S101, the control system maintains the cap unit 109 in the cap open state which is used when a printing operation is performed. In step S102, the control system closes the valve 110. If the valve 110 has already been closed, the valve 110 remains closed as is. The closure of the valve 110 blocks a flow of gas from the second channel 111 to the generation unit 102. Herein, the cap unit 109 is in the cap open state (
In step S103, the control system drives the pump 103 which has been stopped. Since the valve 110 is closed, the space S1 is closed. The gas inside the space S1 is discharged by the pump 103. This enables the space S1 to be gradually depressurized. Herein, the cap unit 109 remains in the cap open state (
Such depressurization efficiently increases the humidity of the space S1, so that humidified gas is generated. Generation efficiency of the humidified gas largely depends on temperature. The higher the temperature, the greater the generation efficiency. A temperature inside the generation unit 102 fluctuates according to a temperature inside the printing apparatus 1 and a temperature of the installation environment of the printing apparatus 1. Hence, a charge operation time may be changed according to temperature information detected by the sensor 105 disposed near the generation unit 102. For example, if a temperature is 20 degrees Celsius or higher, a charge operation is set to 30 seconds. If a temperature is lower than 20 degrees Celsius, a charge operation is set to 45 seconds. Since the sensor 105 can detect a temperature and a humidity, the sensor 105 monitors the humidity of the humidified gas generated in the space S1.
In step S104, the control system moves the cap unit 109 while driving the pump 103, so that the cap unit 109 is shifted to a cap closed state (
In step S105, when the cap unit 109 is shifted to the cap closed state, the control system opens the valve 110 which has been closed. The pump 103 remains driven. Accordingly, the depressurization charge of the space S1 is released, so that a strong gas flow is generated in the circulation path by pulling the gas from the second channel 111 to the space S1 to eliminate a pressure difference between the space S1 (negative pressure) and the small space S2 (atmospheric pressure). With such a gas flow, the humidified gas generated in the generation unit 102 is fed to the small space S2 without stopping. Hence, the small space S2 is filled with the humidified gas (
Herein, the valve 110 is opened for a short time (herein, 1 second) and then closed again. When the valve 110 is opened, a large gas flow is generated instantly. This enables the humidified gas to be sufficiently distributed across the small space S2. Since the valve 110 is closed immediately, the depressurization charge of the generation unit 102 is not fully released, that is, some depressurization charge remains. Consequently, a time necessary to reacquire a target depressurization is shorter. This is effective when a charge operation is repeatedly performed.
In step S106, the control system repeats the charge operation and the charge release operation until the predetermined number of times is reached (in this example, three times, a total of 90 seconds). If the predetermined number of times is reached (YES in step S106), the control system stops driving the pump 103 and closes the valve 110. Then, the sequence of the head protection operations ends. If the small space S2 is sufficiently filled with the humidified gas by one charge release operation, a repeat of the processing in step S106 may be omitted. The cap open state provided in the charge operation as illustrated in
When a printing operation is not performed for a certain time or longer, or when a power supply of the printing apparatus 1 is off, the small space S2 is filled with the humidified gas by execution of the head protection operation and the cap closed state is maintained. In such a case, since the pump 103 is not driven and the gas is static with the valve 110 closed, the humidified gas barely leaks from the small space S2. Therefore, even if a printing operation is not performed for a long time, dryness of the nozzles of the print head 101 is suppressed.
Next, advantages of the present exemplary embodiment are described by comparing the present exemplary embodiment (the presence of depressurization charge) with a comparative example (the absence of depressurization charge).
As illustrated in
Even when a volume of the humidified gas stored in the generation unit 102 was halved, a discharge status of the present exemplary embodiment was not deteriorated. According to the present exemplary embodiment, that is, even when a small amount of the humidified gas is used, the similar effect can be achieved and size of the generation unit 102 can be reduced.
A relative humidity of each of the present exemplary embodiment and the comparative example was approximately 50% during first 30 seconds, that is, prior to the supply of the humidified gas. Subsequently, in present exemplary embodiment, a depressurization charge of the humidified gas was started. As the depressurization of the space S1 gradually proceeded with the driving of the pump 103, evaporation of the humidified gas was facilitated. This increased the relative humidity inside the space S1. As a result, a relative humidity of the humidified gas to be supplied to the small space S2 was increased, and an effect of the nozzle protection in the small space S2 was enhanced.
In the comparative example (the absence of depressurization charge), on the other hand, since the pump 103 was driven with the valve 110 opened, the space S1 was not depressurized. Consequently, the relative humidity of the comparative example was lower than that of the present exemplary embodiment.
The charge operation was repeated every 30 seconds. In the present exemplary embodiment, the relative humidity reached 60% after 120 seconds elapsed. In the comparative example (the absence of the depressurization charge), the relative humidity stayed at 55%. In other words, in the present exemplary embodiment, only 70 seconds were needed to reach the relative humidity of 55%. In the comparative example, on the other hand, 120 seconds were needed to reach the relative humidity of 55%. Accordingly, the space S1 in which humidified gas is generated is depressurized by the depressurization charge, so that the humidified gas having a high humidity is efficiently generated, and a humidification effect of the small space S2 is further enhanced.
In the present exemplary embodiment, therefore, the space S1 including the generation unit of humidified gas undergoes a depressurization charge to intentionally generate a pressure difference between the space S1 and the small space S2 covering the nozzles. Then, the humidified gas is supplied to the small space S2 in a short time by the gas flow, which is generated when the charge is released to eliminate the pressure difference. With the strong gas flow generated by the charge, the humidified gas is distributed to a downstream of the small space S2 in a short time. As a length of the print head is longer in a large printing apparatus, such an effect becomes more obvious. Moreover, the depressurization of the space S1 in which humidified gas is generated enhances generation efficiency (relative humidity) of the humidified gas, thereby protecting the nozzles more efficiently.
Alternatively, the space S1 may undergo a pressurization charge instead of the depressurization charge to supply humidified gas using a pressure difference with the space S2. When the pressurization charge is performed, the pump 103 is driven in a direction opposite to that in the above example while the valve 110 is closed. That is, in each of the examples illustrated in
In the exemplary embodiment, the pump 103 is used in the charge operation with respect to the space S1. However, the exemplary embodiment is not limited thereto. For example, a cylinder unit may be used to perform a charge operation to depressurize or pressurize a space.
Moreover, in addition to the line printer, the exemplary embodiment of the present invention can be applied to a serial printer in which a carriage including a print head makes reciprocating movements to perform a printing operation. In such a case, the carriage is moved above a cap unit disposed outside a sheet, thereby performing a capping operation. The humidification mechanism described above is attached to such a cap unit, so that humidified gas is supplied by a charge operation.
Moreover, the exemplary embodiment of the present invention is not limited to the printing apparatus. The exemplary embodiment of the present invention can be applied to an inkjet apparatus used for operations other than the printing operation. Moreover, the exemplary embodiment of the present invention can be applied to a three dimensional (3D) printer. As for a printer head used in the 3D printer, clogging may occur due to a molding material that remains in a nozzle. When the 3D printer is not in use, the nozzle can be exposed to humidified gas or inactive gas. This can suppress solidification of the molding material. Therefore, in the present exemplary embodiment of the present invention, gas for protecting the nozzles is not limited to humidified gas. A specific gas such as inactive gas may be used for nozzles protection.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-224699, filed Nov. 4, 2014, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2014-224699 | Nov 2014 | JP | national |