Patent Application
20170057265
1. Technical Field
The present invention relates to a printing apparatus and an imaging module.
2. Related Art
In a printing apparatus that ejects ink on a medium (for example, a paper surface) so as to print an image, band-like or streaky density irregularity (so-called banding) occurs in a main-scanning direction of a printing head that ejects ink, in some cases. By comparison, there is known a system that corrects such banding (for example, see JP-A-2006-305956).
In the system disclosed in JP-A-2006-305956, a medium (paper, cloth, a film, an OHP sheet, or the like), on which a correcting pattern is printed by a printing apparatus, is set in a scanner. The scanner has a line sensor and line scanning is performed by the line sensor such that the correcting pattern is read to acquire image data. Then, the read and acquired image data is transmitted to a computer from the scanner, and the computer acquires a correction value that is used to correct density irregularity, based on the image data.
Incidentally, in the system disclosed in JP-A-2006-305956, the medium, on which printing is performed by a printer, is reset in the scanner such that the scanner reads the correcting pattern through line scanning. In the reading of the image through the line scanning, a problem arises in that there is a limit to a reading speed and it takes a time to acquire the correction value (banding correction). In addition, in JP-A-2006-305956, since the medium, on which the printing apparatus has performed printing, need to be reset in the scanner, even in this respect, it takes a long time to perform the banding correction. Further, there is a shift between a position of the correcting pattern when the medium is set in the scanner and a position of the correcting pattern printed by the printer, and thus there is a possibility that there is a positional error even in a correction value.
An advantage of some aspects of the invention is to provide a printing apparatus, which can rapidly and accurately perform correction of density irregularity, and an imaging module.
According to an application example of the invention, there is provided a printing apparatus including: an imaging device that has an opening window to which light from a medium is incident; and a moving mechanism that causes the imaging device and the medium to relatively move. In the printing apparatus, the imaging device images a correcting pattern which is used to correct density irregularity such that imaging data is acquired, and the density irregularity is corrected, based on the imaging data.
In the application example, the printing apparatus is provided with the imaging device that is capable of relatively moving with respect to the medium by the moving mechanism. Accordingly, when a correction value, which is used to correct density irregularity (banding) from the correcting pattern, it is possible to acquire the imaging data of the correcting pattern, with the medium (paper surface or the like), on which the correcting pattern is printed by the printing apparatus, set in the printing apparatus without translocation of the medium to a scanner or the like. In this case, in order to perform banding correction of the printing apparatus, the correcting pattern set in the printing apparatus is used, and thus it is possible to identify a correction position with accuracy, compared to a case where a medium, on which a correcting pattern is printed, is caused to move (be translocated) to the scanner. In other words, in a case where the correcting pattern is translocated to the scanner such that an image is acquired, a position coordinate system used to form the correcting pattern in the printing apparatus is different from a position coordinate system of an image scanned in the scanner. Thus, a positional error is likely to occur and it is not possible to acquire an accurate correction value for a correction position, in some cases. In this case, there is a need to perform a process of performing positional correction by which the position coordinate system in the printing apparatus matches the position coordinate system in the scanner, or the like, and thus, processes or operations become complicated. By comparison, in the application example, as described above, since the correcting pattern set in the printing apparatus is imaged by the imaging device, the position coordinate system used when the correcting pattern is formed and the position coordinate system used when the correcting pattern is imaged are the same, and thus it is possible to easily acquire an accurate correction value.
In addition, unlike the scanner that performs line scanning, since use of the imaging device enables the imaging data of the correcting pattern in a larger region, it is also possible to calculate a correction value for the banding correction in a short time.
It is preferable that the printing apparatus according to the application example further includes a controller to which the imaging data is input from the imaging device, and which calculates the correction value that is used to correct the density irregularity based on the imaging data.
In the application example, the printing apparatus includes the controller that calculates the correction value that is used to correct the density irregularity, based on the imaging data obtained through an imaging process performed by the imaging device. Hence, since it is possible to calculate the correction value by the single printing apparatus, a configuration of a system is simplified, compared to a case where the imaging data is transmitted to an external device such as a separately connected personal computer and the correction value is calculated in the external device.
It is preferable that the printing apparatus according to the application example further includes a carriage that is capable of relatively moving with respect to the medium; and a printing portion that is mounted on the carriage and prints an image on the medium.
In the application example, the carriage, on which the printing portion is mounted, is provided. Therefore, it is possible for the printing portion to print the correcting pattern. Here, the correcting pattern, which is printed on the medium, becomes an image formed at a position based on the position coordinate system in the printing apparatus, and the correcting pattern is imaged by the imaging device that is provided in the same printing apparatus and is capable of moving based on the same position coordinate system. Thus, it is possible to perform correction of the density irregularity with accuracy, in which the positional error is reduced.
In the printing apparatus according to the application example, it is preferable that the imaging device is mounted on the carriage, and the moving mechanism causes the carriage to relatively move with respect to the medium.
In the application example, the moving mechanism causes the carriage provided with the printing portion and the imaging device to relatively move with respect to the medium. Thus, it is possible for the imaging device and the printing portion to move at the same time, and, for example, it is possible for the imaging device to image a position at which the correcting pattern is formed (printed) by the printing portion. Hence, it is possible to reduce a positional shift between the correcting pattern formed portion and an imaging position by the imaging device such that the density irregularity is corrected with high accuracy.
In the printing apparatus according to the application example, it is preferable that the moving mechanism has a first moving mechanism that causes the carriage to relatively move with respect to the medium in a first direction, and the carriage is capable of moving, by the first moving mechanism, between a first position and a second position in the first direction and in a direction opposite to the first direction.
In the application example, it is possible to perform a printing process by the printing portion and an imaging process by the imaging device while the carriage moves from the first position to the second position in the first direction.
It is preferable that the printing apparatus according to the application example further includes a maintenance unit that performs maintenance of the printing portion when the carriage is positioned at the first position. It is preferable that the imaging device is disposed at a position so as not to interference with the maintenance unit when the carriage is positioned at the first position.
In general, in the printing apparatus, for example, the maintenance unit performs maintenance of preventing an ink nozzle from being clogged, when the carriage moves to the first position. In the application example, the imaging device and the maintenance unit are provided at positions so as not to interference with each other when the carriage moves to the first position. Therefore, when the carriage moves to the first position and the maintenance unit performs the maintenance process, it is possible to maintain image accuracy without staining the imaging device with ink.
In the printing apparatus according to the application example, it is preferable that the imaging device is disposed on the second position side further than the printing portion.
As described above, the maintenance unit, which performs maintenance of the printing portion, is provided at the first position. Here, in a case where the imaging device is provided on the first position side further than the printing portion, the maintenance unit also needs to be disposed by being shifted to the second position. In this case, there is a concern that not only the apparatus will be increased in size, but also the imaging device will be stained with ink because the imaging device passes over the maintenance unit when moving to the second position side. By comparison, in the application example, the apparatus is decreased in size by the configuration described above, and the imaging device does not cross over the maintenance unit, thereby making it possible to reliably decrease staining in the printing apparatus.
In the printing apparatus according to the application example, it is preferable that the moving mechanism further has a second moving mechanism that causes the carriage to relatively move with respect to the medium in a second direction intersecting with the first direction.
In the application example, as described above, the carriage relatively moves with respect to the medium in the first direction, thereby making it possible to form (print) an image on the medium in the first direction. Then, the carriage relatively moves with respect to the medium in the second direction, thereby making it possible to form the image in the second direction. Thus, it is possible to form a two-dimensional image on the medium.
In the printing apparatus according to the application example, it is preferable that a first process, in which the carriage relatively moves with respect to the medium in the first direction and ink is ejected from the printing portion, and a second process, in which the medium is transported in the second direction, are performed such that an image is printed on the medium, and the imaging device is disposed on the second direction side further than the printing portion.
In the application example, the carriage moves in the first direction and in the second direction with respect to the medium and the medium is transported in the second direction in relative movement in the second direction. In the application example, the imaging device is disposed on the second direction side further than the printing portion, and thereby a printed portion of the medium printed by the first process moves to the imaging device side. Therefore, it is possible to accurately and rapidly image the printing portion by the imaging device. Thus, since the correction value of the banding correction can be acquired in a short time and it is possible to reduce an occurrence of the positional error, accurate banding correction is performed.
In the printing apparatus according to the application example, it is preferable that the imaging device has a first light source that irradiates the medium with light and an imaging element which receives light from the medium.
In the application example, since the imaging device includes the first light source and the imaging element, the imaging region is irradiated with the first light source such that the imaging element performs imaging, and thereby it is possible to acquire imaging data having high contrast. Thus, it is possible to perform the banding correction with high accuracy.
In the printing apparatus according to the application example, it is preferable that the imaging device further has a second light source.
In the application example, the two light sources of the first light source and the second light source are used, and thereby it is possible to increase intensity of light with which the imaging region is irradiated, and it is possible to acquire the imaging data having high contrast.
In the printing apparatus according to the application example, it is preferable that the imaging element is disposed at a position interposed between the first light source and the second light source when viewed in a normal direction of a surface of the medium.
In the application example, the first light source and the second light source are provided at positions with the imaging element interposed therebetween. In this case, it is possible to illuminate the imaging region of the imaging element by uniform illumination light, and it is possible to reduce degradation of correction accuracy due to illumination irregularity.
In the printing apparatus according to the application example, it is preferable that the moving mechanism has a first moving mechanism that causes the imaging device to relatively move with respect to the medium in a first direction, and a second moving mechanism that causes the imaging device to relatively move with respect to the medium in a second direction intersecting with the first direction. It is preferable that the imaging device images a rectangular imaging region having a length in the second direction longer than a length in the first direction, and the first light source and the second light source are arranged in the second direction.
In the application example, the imaging region by the imaging device is the region that is longer in dimension in the second direction than in the first direction, and the first light source and the second light source are provided to interpose the imaging element therebetween in the Y direction with respect to the imaging region. Therefore, it is possible to irradiate the imaging region of the imaging element with the uniform illumination light in the second direction. Hence, it is possible to reduce an influence of the illumination irregularity of the illumination light on the density irregularity, and thus it is possible to perform banding correction with high accuracy.
It is preferable that the printing apparatus according to the application example further includes a housing that accommodates the imaging element and the first light source.
In the application example, the imaging device is accommodated in the housing. In this configuration, it is possible to dissipate heat from the light source such as the first light source to the housing, and thus it is possible to reduce degradation of a function of the imaging device due to heat generation.
It is preferable that the printing apparatus according to the application example further includes a circuit board that drives the imaging device, and the circuit board is disposed to have a board surface that intersects with a thickness direction of the circuit board and intersects with a plane of an opening of an opening window.
In the application example, the circuit board is disposed to intersect with the opening window in the imaging device. Thus, it is possible to realize miniaturization of the imaging device. In other words, in a case where the circuit board is disposed to be parallel to the opening plane of the opening window, a flat surface in the imaging device is increased in size (size of the flat surface parallel to the front surface of the medium), which results in an increase of the printing apparatus in size. By comparison, in the configuration described above, since the circuit board is provided in the direction intersecting with the opening plane of the imaging device, it is possible to reduce an increase in the size of the flat surface.
It is preferable that the printing apparatus according to the application example further includes a wire that connects the circuit board and the imaging device, and the wire is 200 mm or shorter in length.
In the application example, the wire that connects the imaging device and the circuit board is 200 mm or shorter in length. In this configuration, when the imaging device and the circuit board are connected by parallel communication, it is possible to reduce an influence of noise.
It is preferable that the printing apparatus according to the application example further includes a carriage on which a printing portion that prints an image on the medium is mounted, and the printing portion prints the correcting pattern on the medium.
In the application example, the correcting pattern is formed by the printing portion. Thus, it is possible to image, by the imaging device, the correcting pattern formed by the printing portion, and it is possible to perform both processes of forming the correcting pattern in the printing apparatus and banding correction using the correcting pattern. In other words, it is possible to form and image the correcting pattern, based on the position coordinate system in the printing apparatus, and it is possible to perform the banding correction with high accuracy in which the positional error is reduced.
It is preferable that the printing apparatus according to the application example further includes a first-direction moving unit that causes the carriage to relatively move with respect to the medium in a first direction; and a second-direction moving unit that causes the carriage to relatively move with respect to the medium in a second direction intersecting with the first direction. In the printing apparatus, it is preferable that the printing portion has a plurality of ink ejecting ports arranged in the second direction, and the printing apparatus causes the carriage to relatively move with respect to the medium in the first direction, alternately performs a first process of causing ink to be ejected from the printing portion and a second process of causing the carriage to relatively move with respect to the medium in the second direction, and prints a plurality of the correcting patterns which are disposed in the first direction and which extend in the second direction.
In the printing apparatus of the application example, the printing portion has a plurality of nozzles arranged in the second direction and forms an image by alternately performing the first process of causing the carriage to move in the first direction and performing the printing on the medium and the second process of causing a printing position to move in the in the second direction. At this time, the printing portion forms, as the correcting pattern, a plurality of the patterns that are disposed in the first direction and extend in the second direction.
In the printing apparatus, in a case of forming an image having uniform density on a predetermined region, the first process and the second process are performed a plurality of times and the region is filled with dots. At this time, a distance of the relative movement of the carriage, which relatively moves in the second direction in the second process, varies depending on resolution of a printed image. The distance of the relative movement is decreased in a case of high resolution, and the distance of the relative movement is increased in a case of low resolution. In addition, since the distance of the relative movement is small in the case of the high resolution, it takes a long time to perform printing, whereas the distance of the relative movement is large in the case of the low resolution, and thus it can take a short time to perform printing. However, when the printing is performed at a high speed and the distance of the relative movement is increased, a dot formed position in the i-th first process and a dot formed position in the i+1-th first process are set with low accuracy, and thus the density irregularity is likely to occur in the second direction.
In the application example, regarding such density irregularity, the correcting pattern extending in the second direction is formed, and thus it is easy to detect the density irregularity in the second direction. In addition, the plurality of patterns are arranged in the second direction in the correcting pattern of the application example. Accordingly, when the plurality of patterns are formed in levels of density different from each other, it is possible to detect whether or not there is density irregularity for each level of density.
In the printing apparatus according to the application example, it is preferable that the imaging device images an imaging region having a first dimension longer than a second dimension, when the first dimension is a dimension in the first direction and the second dimension is a dimension in the second direction, which is longer than the first dimension.
As described above, in the application example, the banding correction is performed by detecting the density irregularity in the second direction. Accordingly, the imaging device images the imaging region having the second dimension in the second direction, which is longer than the first dimension in the first direction, and thereby it is possible to detect the density irregularity in a wide range in the second direction at a time and it is possible to efficiently acquire the correction value.
According to another application example of the invention, there is provided an imaging module that is capable of being mounted on a carriage of a printing apparatus that prints an image on a medium, the imaging module including: an imaging device that has an opening window to which light from the medium is incident and images a correcting pattern that is used to correct density irregularity.
In the application example, the imaging module is capable of being mounted in the printing apparatus, and is capable of relatively move with respect to the medium by the moving mechanism provided in the printing apparatus. Accordingly, similar to the application example described above, when the correcting pattern is printed, it is possible to acquire the imaging data of the correcting pattern, with the medium (paper surface or the like), on which the correcting pattern is printed by the printing apparatus, set in the printing apparatus without translocation of the medium to a scanner or the like. Hence, similar to the application example described above, it is possible to reduce an occurrence of the positional error during the banding correction, and it is possible to rapidly obtain the accurate correction value.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, an embodiment of the invention will be described with reference to the figures.
As illustrated in
Hereinafter, configurations of the printer 10 will be specifically described.
The supply unit 11 is a unit that supplies, to an image forming position, the medium A (exemplified by a paper surface in the embodiment) as the image forming target. The supply unit 11 includes a roll member 111 (refer to
Note that, in the embodiment, the example, in which the paper surface wound around the roll member 111 is supplied, is described; however, the embodiment is not limited thereto. For example, the medium A may be supplied by any supply method in which the media A such as surfaces of sheets of paper stacked in a tray or the like are supplied one by one, or the like.
The transport unit 12 configures, together with the supply unit 11, a second moving mechanism and a second moving portion in the invention. The transport unit 12 transports, in the Y direction, the medium A supplied from the supply unit 11. The transport unit 12 is configured to include a transport roller 121, a driven roller (not illustrated) that is disposed with the transport roller 121 with the medium A nipped therebetween and is driven by the transport roller 121, and a platen 122.
When a transport motor (not illustrated) is driven through control by the control unit 15, a drive force is transmitted from the transport motor, the transport roller 121 is driven to rotate by the rotating force, and transports, with the driven roller, the medium A in the Y direction with the medium nipped therebetween. In addition, the platen 122 is provided on the downstream side (+Y direction) of the transport roller 121 in the Y direction so as to face the carriage 13 and supports the medium A. A printing process, an imaging process, a spectroscopic measurement process, or the like, are performed on the medium A within a region in which the medium A is supported by the platen 122.
In addition, various sensors such as a feed detecting sensor 123 (refer to
Detection signals from the sensors 123 and 124 are appropriately output to the control unit 15.
As illustrated in
The carriage 13 is provided to be capable of moving in an X direction (main-scanning direction) intersecting with the Y direction by the carriage moving unit 14. Note that, in the following description, a −X side is referred to as a Home side and a +X side is referred to as a Full side in a main-scanning direction (X direction). Here, the term, Home, represents a first position in the first direction in the invention and is a position at which the carriage 13 is retracted in a standby state in which the carriage does not perform the printing process. In addition, the term, Full, is a side opposite to the Home and represents a second position in the invention.
In addition, the carriage 13 is connected to the control unit 15 through a flexible circuit 13A and performs the printing process (image forming process on the medium A) by the printing portion 16, the imaging process by the imaging device 17, and the light intensity measuring process by the spectroscope 18, based on the command signal from the control unit 15.
Note that a detailed configuration of the carriage 13 will be described below.
The carriage moving unit 14 configures a first moving mechanism and a first-direction moving portion in the invention, and causes the carriage 13 to reciprocate in the X direction, based on the command signal from the control unit 15. Note that a moving mechanism in the invention is configured to include the carriage moving unit 14 which is the first moving mechanism, and the supply unit 11 and the transport unit 12 which are the second moving mechanism.
The carriage moving unit 14 is configured to include, for example, a carriage guide shaft 141, a carriage motor 142 (referred to as a CR motor), and a timing belt 143.
The carriage guide shaft 141 is disposed in the X direction so as to have both end portions which are fixed, for example, to a housing of the printer 10. The carriage motor 142 drives the timing belt 143. The timing belt 143 is supported to be substantially parallel to the carriage guide shaft 141 and a portion of the carriage 13 is fixed to the timing belt. Thus, when the carriage motor 142 is driven, based on the command signal from the control unit 15, the timing belt 143 travels forward and backward, and the carriage 13 fixed to the timing belt 143 is guided by the carriage guide shaft 141 so as to reciprocate.
In addition, a carriage position sensor 144 is provided in the carriage moving unit 14. The carriage position sensor 144 is a sensor that detects the position of the carriage 13 and can be exemplified by a linear encoder or the like that detects an amount of movement of the carriage 13 in the X direction. A detection signal from the carriage position sensor 144 is appropriately input to the control unit 15.
Next, a configuration of the carriage 13 will be described.
An imaging module according to the invention is mounted on the carriage 13. As illustrated in
As illustrated in
Further, the bottom portion 131A is provided with openings (illustrating only openings 133A and 131C corresponding to the nozzle units 161 and the imaging device 17 in
In addition, the bottom portion 131A includes the skid plate 136A extending from an end portion on the −X side to the −X side, and the skid plate 136B extending from an end portion on the +X side to the +X side. The skid plates 136A and 136B have a plate shape parallel to an XY plane and prevent the medium A from being jammed when the carriage 13 moves in the X direction.
The medium detecting sensor 134 is provided at a position (on a +Z side) on the Home side of the back surface portion 131B, at which the back surface portion abuts on the bottom portion 131A. The medium detecting sensor 134 faces the platen 122 through the opening corresponding to the medium detecting sensor 134 provided on the bottom portion 131A and detects transport of the medium A to the platen 122. For example, an example of a specific configuration of the medium detecting sensor 134 includes an optical sensor that has a light-emitting portion and a light-receiving portion in which the medium is irradiated with light from the light-emitting portion and the light-receiving portion receives light reflected from the medium A, and thereby the presence or absence of the medium A is detected.
In addition, the control board storage portion 135 is provided on the back surface portion 131B. A plurality of driver boards 162 corresponding to the nozzle units 161 of the printing portion 16 are stored in the control board storage portion 135. The driver boards 162 are disposed to have board surfaces, respectively, which have directions parallel to a YZ plane, and are provided side by side in the X direction.
Further, a cartridge filter 163 is detachably provided at a position of an end portion of the back surface portion 131B on the −Z side on the Full side. The cartridge filter 163 configures a part of the printing portion 16 and removes a foreign substance or the like contained in ink that is supplied to the nozzle unit 161 of the printing portion 16. A supply tube (not illustrated) is connected to the cartridge filter 163 and the supply tube is connected to a supply port 161B of the nozzle unit 161.
Note that, in the embodiment, an ink cartridge (not illustrated) is provided at a position separated from the carriage 13 inside the printer 10, and ink is supplied to the printing portion 16 through a tube member such as a tube from the ink cartridge.
In addition, the connecting portion 132 is fixed to a part (end portion on the −Z side in the embodiment as illustrated in
The printing portion 16 separately ejects, in a portion facing the medium A, the ink on the medium A and an image is formed on the medium A.
The printing portion 16 includes the nozzle unit 161, the driver board 162, and the cartridge filter 163.
The nozzle units 161 are provided corresponding to colors (for example, cyan, magenta, yellow, light cyan, light magenta, grey, light grey, matt black, photo black, or the like), respectively, of inks that are ejected to the medium A.
The nozzle units 161 are provided at the opening 133A provided in the bottom portion 131A of the unit mounting portion 133 and the base 131, and the bottom of the nozzle unit 161 meets a surface of the bottom portion 131A, which faces the platen 122.
A nozzle group M of the nozzles 161A (ink ejecting ports) is formed to be aligned in the Y direction in an underside of each of the nozzle units 161. The plurality of nozzles 161A of each of the nozzle groups M are aligned at uniform intervals (nozzle pitch: k·D) in the Y direction (transport direction). Here, D represents the minimum dot pitch (that is, intervals of dots formed on the medium A in the highest resolution) in the Y direction. In addition, k is an integer equal to or greater than 1. For example, in a case where the nozzle pitch is 180 dpi ( 1/180 inches) and the dot pitch in the Y direction is 720 dpi ( 1/720 inches), k=4. The nozzles 161A of each of the nozzle groups are assigned with a number that is lowered as the nozzle 161A is disposed on the downstream side (#1 to #180). An ink ejecting mechanism (not illustrated) is provided to each of the nozzles 161A. An example of the ink ejecting mechanism can include a configuration in which an ink chamber and a piezoelectric element are provided, the ink chamber is contracted and expanded by drive of the piezoelectric element such that an ink droplet is ejected from the nozzle 161A.
The nozzle unit 161 is provided with a supply port 161B, to which the supply tube extending from the cartridge filter 163 is connected, and the ink is guided from the ink cartridge (or an ink tank) separately provided in the printer 10 through the cartridge filter 163.
In addition, a unit circuit 161C, which is provided with a connector and a control circuit that are each connected to the driver board 162, is provided in the nozzle unit 161, and the connector of the unit circuit 161C is connected to the driver board 162 by an FPC or the like.
Note that a printing method on the medium A by the printing portion 16 will be described below.
The driver boards 162 are stored on the control board storage portion 135 of the carriage 13 described above. As described above, the driver boards 162 is connected to the unit circuit 161C of the corresponding nozzle unit 161. In addition, the driver boards 162 are connected to the control unit 15 of the printer 10 via the main circuit board 19, controls the ink ejecting mechanisms of the nozzle units 161 such that ink is ejected from the nozzle 161A, based on the command signal from the control unit 15.
As described above, the cartridge filter 163 filters the ink supplied from the ink cartridge or the ink tank, which are provided outside that carriage 13 so as to remove a foreign substance and then the ink is supplied to the nozzle unit 161. The cartridge filter 163 is detachably mounted on the carriage 13, and thus it is possible to regularly perform maintenance such as replacement.
As illustrated in
As illustrated in
The main plate 172, the sensor unit 173, the imaging optical system 174, and the light source unit 175 are accommodated in the housing 171. The housing 171 is formed of a material such as aluminum which is lightweight and has a high thermal conductivity. The housing 171 is provided with an opening window 171A in the underside (surface facing the bottom portion 131A). The opening window 171A is formed to have the same shape as an opening 131C provided in the bottom portion 131A and is disposed to overlap the opening 131C. In addition, an underside fixing portion 171B is provided in an inner circumferential surface of the opening window 171A of the housing 171. The underside fixing portion 171B has the underside, which is formed on the same plane as the opening plane 171A1 in the opening window 171A and the underside is fixed to the bottom portion 131A of the carriage 13. Note that there is no particular limitation on a fixing method of the underside fixing portion 171B and the bottom portion 131A; however, it is preferable to employ a configuration in which the underside fixing portion and the bottom portion are detachably fixed by being screwed or the like.
The main plate 172 is disposed to be parallel (or substantially parallel) to the XY plane in the housing 171, and is fixed to the housing 171 through a fixing member such as a fixing screw 172C. Note that the fixing of the main plate 172 is not limited to using the fixing screw 172C, and various fixing methods such as fixing using an adhesive may be used.
In addition, the main plate 172 has a connector portion (not illustrated) that connects to the main circuit board 19. The connector portion is exposed to the outside of the housing 171 through an opening formed in a part of the housing 171, which corresponds to a position of the main plate 172, and the connector portion is connected to the main circuit board 19 through a wire 191.
Further, an opening 172A along an optical axis of the sensor unit 173 (imaging element 173A) is formed in the main plate 172 and a lens unit 174A that configures the imaging optical system 174 is disposed in the opening 172A. In addition, a filter holding portion 172B extending to the +Z side in the Z direction is provided on an underside (opening window 171A side) of the main plate 172. A flare-cut filter 174B that configures the imaging optical system 174 is held at the front end of the filter holding portion 172B.
The sensor unit 173 is fixed to a surface (surface on a side opposite to the opening window 171A) of the main plate 172. The sensor unit 173 is configured to include an imaging element 173A, a sensor board 173B, a first sensor mount 173C, and a second sensor mount 173D.
The imaging element 173A is an RGB image sensor having a plurality of pixels, receives light after being reflected from a predetermined imaging region of the medium A and then passing through the opening 131C, the opening window 171A, and the imaging optical system 174, and outputs, from each pixel, an electrical signal generated according to an amount of light reception. In addition, in the embodiment, the imaging element 173A captures an image of an imaging region Ar1 on the medium A. The imaging region Ar1 has a dimension (first dimension) in the X direction longer than a dimension (second dimension) in the Y direction, and, for example, in the embodiment, is a rectangular region that is 0.8 inches (20.32 mm) in the X direction and 1 inch (25.4 mm) in the Y direction.
In addition, the imaging element 173A is mounted on the sensor board 173B. The sensor board 173B is mounted on a first sensor mount 173C and the first sensor mount 173C is fixed to a second sensor mount 173D that is mounted on the main plate 172. Thus, the sensor unit 173 is fixed to the main plate 172 such that the optical axis of the imaging element 173A passes through the central point of the opening 172A of the main plate 172.
The electrical signal output from the imaging element 173A is output to the main plate 172 via a circuit provided in the sensor board 173B, a circuit provided in the first sensor mount 173C, and a circuit provided in the second sensor mount 173D, and further is output to the main circuit board 19 from the main plate 172 via the wire 191.
The imaging optical system 174 includes the lens unit 174A and the flare-cut filter 174B.
The lens unit 174A causes the light reflected from the imaging region of the medium A to form an image in the imaging element 173A and is configured of combination of a plurality of lenses.
In a case where light from the light source unit 175 is subjected to diffuse reflection from the front surface of the medium A, the flare-cut filter 174B is a filter that reduces an influence of the diffuse reflection.
As described above, the lens unit 174A and the flare-cut filter 174B are fixed to the main plate 172. Here, the lens unit 174A and the flare-cut filter 174B are each disposed to have optical axes of the lens unit 174A and the flare-cut filter 174B matching the optical axis of the imaging element 173A.
The light source unit 175 is configured to include a first light source mount 175A, a second light source mount 175B, a first light source 175C, and a second light source 175D.
The first light source mount 175A and the second light source mount 175B are provided to interpose the imaging element 173A in the Y direction when viewed in the Z direction. In other words, the first light source mount 175A is provided at the central position of the main plate 172 in the X direction at the end portion on the +Y side of the main plate 172 in the Y direction. In addition, the second light source mount 175B is provided at the central position of the main plate 172 in the X direction at the end portion on the −Y side of the main plate 172 in the Y direction. Note that the imaging element 173A is provided at the central position (barycentric position) of the main plate 172.
Base end portions (end portions on the −Z side) of the first light source mount 175A and the second light source mount 175B are fixed to the main plate 172 by a fixing member 175E such as a bolt. In addition, inclined fixing portions 175A1 and 175B1, which are provided with the first light source 175C and the second light source 175D, respectively, are inclined to face the optical axis of the imaging element 173A and are provided at front end portions (end portions on the +Z side) of the first light source mount 175A and the second light source mount 175B.
As illustrated in
An inclined angle of the inclined fixing portion 175B1 is set to be on the −Y side by the distance Lr further than the imaging center P0.
Note that, in
The first light source 175C and the second light source 175D are configured of light sources that have a small size such as an LED and that has a small amount of power consumption. The first light source 175C and the second light source 175D are connected to the main circuit board 19 via circuits provided in the first light source mount 175A and the second light source mount 175B, respectively, a circuit provided in the main plate 172, and the wire 191, and the first and second light sources irradiate the imaging region Ar1 with light, based on an imaging command signal from the main circuit board 19.
In addition, as described above, the first light source 175C irradiates, with light, a first illumination center P1 on the +Y side by the distance Lr further than the imaging center P0. Accordingly, the medium A is irradiated, with the first illumination center P1 as the center, with light having the light intensity that is reduced as an irradiating portion is separated from the first illumination center P1. By comparison, the second light source 175D irradiates, with light, a second illumination center P2 on the −Y side by the distance Lr further than the imaging center P0. Accordingly, the medium A is irradiated, with the second illumination center P2 as the center, with light having the light intensity that is reduced as an irradiating portion is separated from the second illumination center P2.
Here, the distance Lr described above is appropriately set such that the imaging region Ar1 is irradiated with uniform light when the imaging region Ar1 is irradiated with the illumination light emitted from the first light source 175C and the second light source 175D. In other words, as described above, since the imaging region Ar1 is long in the Y direction, the light intensity of the illumination light is decreased and the density irregularity is increased, especially on both end sides (±Y sides) in the Y direction when the imaging center P0 is illuminated by the light sources 175C and 175D.
Hence, in the embodiment, the first illumination center P1 is shifted to the +Y side from the imaging center P0 by the distance Lr and the second illumination center P2 is shifted to the −Y side from the imaging center P0 by the distance Lr. In addition, irradiation is performed with light from the first light source 175C from the +Y side further than the first illumination center P1, and irradiation is performed with light from the second light source 175D from the −Y side further than the second illumination center P2. Accordingly, the irradiation is performed to extend on the −Y side with the light of the first light source 175C with the +Y side of the imaging region Ar1 as the center, and the irradiation is performed to extend on the +Y side with the light of the second light source 175D with the −Y side of the imaging region Ar1 as the center. Thus, the imaging region Ar1 is irradiated with substantially uniform light, and thereby it is possible to reduce luminance irregularity in the imaging data due to non-uniformity of the light intensity of the light source.
Note that, in a case where a configuration, in which the light sources 175C and 175D can illuminate a wide range with uniform light, is employed, for example, in a case where an integrator optical system configured of a fly-eye lens or the like is provided, the light sources 175C and 175D may be disposed such that the first illumination center P1 and the second illumination center P2 match the imaging center P0.
In addition, in the embodiment, since the housing 171 that accommodates the light source unit 175 is configured of a material such as aluminum having a high thermal conductivity, it is possible to dissipate, to the housing 171, heat generated by the light source unit 175, and thus it is possible to reduce degradation of the functions of the imaging element 173A due to the heat.
The spectroscope 18 is provided on the +Y side (downstream side) further than the printing portion 16 in the Y direction on the Home side further than the imaging device 17 in the X direction.
The spectroscope 18 measures spectrum at a predetermined position on the medium A. The spectroscope 18 includes, for example, a light source such as an LED, a spectroscopic unit configured of an etalon or the like, and a detector that receives light having a predetermined wave length that is dispersed by the spectroscopic unit, although not illustrated. The spectroscope 18 is electrically connected to the control unit 15 via the main circuit board and performs the spectroscopic measurement process in response to a spectroscopic measurement command signal from the control unit 15.
The main circuit board 19 is electrically connected to driver boards 162 of the printing portion 16, the imaging device 17, the spectroscope 18, and the control unit 15. The main circuit board 19 drives the printing portion 16, the imaging device 17, and the spectroscope 18, based on the command signal from the control unit 15.
For example, in the drive of the imaging device 17, the main circuit board 19 performs drive control of the imaging element 173A, drive control of the light source unit 175 and images the imaging region Ar1 of the medium A, based on the imaging command signal from the control unit 15 (the imaging process). In addition, the main circuit board 19 includes a circuit such as an AD converter or an amplifier, in which an electrical signal that is transmitted from the imaging element 173A after being input from the main plate 172 is processed and the processed electrical signal is output to the control unit 15 as an image signal (imaging data).
As illustrated in
In other words, the nozzle units 161 having a longitudinal direction in the Y direction are disposed to be parallel to the X direction in the printing portion 16 of the carriage 13. In addition, the driver boards 162 accommodated in the control board storage portion 135 are disposed to be parallel to the X direction on the −Z side so as to correspond to the nozzle units 161. When the main circuit board 19 is disposed on the carriage 13 in this configuration so as to have the board surface that is parallel to the XY plane, the carriage 13 is increased in size in the XY plane direction, and a dead space is formed above the main circuit board 19 (−Z side). By comparison, as described above, the main circuit board 19 is disposed to have the board surface parallel to a ZY plane similar to the nozzle units 161 and the driver boards 162 of the printing portion 16, thereby saving a space in the carriage 13 and making it possible to realize miniaturization of the carriage 13.
In addition, in the embodiment, the imaging device 17 and the spectroscope 18 are provided on the +Y side of the carriage 13 in the Y direction and on the +X side (Full side) in the X direction, which will be described below in detail. By comparison, as illustrated in
Particularly, in the embodiment, a parallel communication type of wire is used as the wire 191 connecting the main circuit board 19 and the imaging device 17. In the parallel communication, crosstalk is likely to occur because the signal lines are parallel to each other. Here, in a case where the wire 191 is longer than 200 mm in length, an influence of the crosstalk is increased and it is difficult to acquire highly accurate imaging data. By comparison, in the embodiment, the wire 191 is 200 mm or shorter in length. In this case, as described above, it is possible to reduce the degradation of the signal due to the crosstalk of the signal lines, and thus it is possible to acquire imaging data of which a noise is decreased.
Note that, for example, a wire based on a standard for a low voltage differential signal (LVDS) may be used as the wire 191. In this case, it is possible to reduce the influence of the noise or the like even in a case where the wire is long, compared to the wire 191 of the parallel communication. However, in the case where wire is used by the LVDS, hardware that performs the process of a differential signal needs to be separately provided, which results in high costs and complication of the apparatus.
As described above, in the carriage 13, the printing portion 16 is disposed on the Home side in the X direction, and the imaging device 17 is disposed on the Full side further than the printing portion 16.
In order to prevent the nozzles 161A of the nozzle unit 161 from being clogged with ink, a maintenance box 30 (maintenance unit), which performs maintenance of the nozzle unit 161, is provided in the printer 10. As illustrated in
Here, in the carriage 13, in a case where the printing portion 16 is positioned on the Full side, corresponding to this case, the maintenance box 30 also needs to be shifted to the Full side, and thus the printer 10 is increased in size in the X direction. By comparison, in the embodiment, since the printing portion 16 is provided on the Home side of the carriage 13, the maintenance box 30 may also be provided at an end position on the −X side in the printer 10, and thus it is possible to decrease the printer 10 in size.
In addition, the imaging device 17 is provided on the Full side of the printing portion 16. Hence, even when the carriage 13 moves to the Home position, the imaging device 17 does not interfere with the maintenance box 30 even during the movement of the carriage 13. Accordingly, the imaging device 17 passes over the maintenance box 30, and thereby it is possible to reduce ink stain or the like on the imaging device 17, and it is possible to reduce degradation of the functions of the imaging device 17.
Further, the imaging device 17 is provided on the +Y side (downstream side) further than the printing portion in the Y direction. Therefore, when the correcting pattern 40 printed by the printing portion 16 is transported to the downstream side, it is possible to immediately image the correcting pattern 40 by the imaging device 17. Accordingly, it is possible to rapidly perform banding correction based on imaging data of the correcting pattern 40.
Note that it is considered that the imaging device 17 is disposed on the upstream side of the printing portion 16; however, in this case, the medium A needs to be transported to the upstream side after the correcting pattern 40 is printed by the printing portion 16.
The control unit 15 is a controller in the invention, and, as illustrated in
The I/F 151 inputs, to the arithmetic circuit 154, print data, which is input from the external device 20.
The unit control circuit 152 includes control circuits that control the supply unit 11, the transport unit 12, the carriage 13, and the carriage moving unit 14, respectively, and controls operations of the units, based on the command signal from the arithmetic circuit 154.
The memory 153 stores various programs and various items of data that are used to control the operations of the printer 10.
The arithmetic circuit 154 is configured of an arithmetic circuit such as a central processing unit (CPU) or a storage circuit, reads and executes the various programs stored in the memory 153, thereby functioning as a scanning control unit 154A, a printing control unit 154B, an imaging control unit 154C, and a correction value calculating unit 154D, as illustrated in
The scanning control unit 154A outputs, to the unit control circuit 152, a command signal indicating the drive of the supply unit 11, the transport unit 12, and the carriage moving unit 14. Thus, the unit control circuit 152 drives the roll driving motor of the supply unit 11 such that the medium A is supplied to the transport unit 12. In addition, the unit control circuit 152 drives the transport motor of the transport unit 12 such that a predetermined region of the medium A is transported in the Y direction to a position of the platen 122 that faces the carriage 13. In addition, the unit control circuit 152 drives the carriage motor 142 of the carriage moving unit 14 such that the carriage 13 moves in the X direction.
The printing control unit 154B outputs, to the carriage 13 via the unit control circuit 152, a printing command signal indicating the drive and control of the printing portion 16, based on the print data input from the external device 20. The main circuit board 19 of the carriage 13 outputs a command indicating the drive of the nozzle unit 161 to the corresponding driver board 162, based on the printing command signal. Thus, the driver boards 162 drive the nozzle drive mechanism (piezoelectric element) of the nozzle unit 161 and ink is ejected from the nozzle 161A to the medium A.
Note that, when the printing is performed, the carriage 13 moves in the X direction, a dot forming operation (first process) of ejecting ink from the printing portion 16 and forming a dot during the movement and a transport operation (second process) of transporting the medium A in the Y direction are alternately repeated, and an image configured of a plurality of dots is printed on the medium A, which will be described below in detail.
The imaging control unit 154C performs the imaging process by the imaging device 17. Specifically, the imaging control unit 154C outputs, to the carriage 13 via the unit control circuit 152, an imaging command signal indicating the drive of the imaging device 17. The main circuit board 19 of the carriage 13 outputs, to the imaging device 17, a drive command of the light source unit 175 and a drive command of the imaging element 173A, based on the imaging command signal, and causes the imaging data of the imaging region Ar1 on the medium A to be acquired.
The correction value calculating unit 154D calculates a correction value used to correct the banding, based on the imaging data of the correcting pattern 40 acquired by the imaging device 17. The calculated correction value is stored in the memory 153 and is applied to the next printing process by the printing portion 16, and thereby the banding is corrected.
In addition, the arithmetic circuit 154 functions as a measurement control unit that performs the spectroscopic measurement process on a predetermined measurement position on the medium A using the spectroscope 18, a colorimetry unit that measures a color by calculating chromaticity on a measurement position according to a spectroscopic measurement result, and a calibration unit that updates printing profile data according to a colorimetry result.
Next, forming (printing process) of an image on the medium A by the printer 10 will be described.
In a case where the printer 10 forms an image on the medium A, as illustrated in
The printing control unit 154B performs the following various processes of the supply process, the dot forming process, or the transport process, based on the printing command, using the units.
First, the scanning control unit 154A supplies the medium A (supply process: Step S2). In other words, the scanning control unit 154A controls the supply unit 11 and the transport unit 12, supplies the medium A as a printing target in the printer 10, and positions the medium A to a printing start position (refer to as a start identification position).
Next, the printing control unit 154B causes the printing portion 16 to eject ink and causes a dot to be formed (dot forming process: Step S3). At this time, the scanning control unit 154A causes the carriage 13 to move in the X direction, and the ink is intermittently ejected from the nozzle 161A of the printing portion 16 during movement of the carriage 13. In other words, the dot forming process corresponds to the first process in the invention. When the ink droplet lands on the medium A, a dot is formed on the medium A. Since the nozzle 161A ejects the ink during the movement of the carriage 13 in the X direction, a dot row (raster line) formed of the plurality of dots is formed on the medium A in the X direction.
Next, the scanning control unit 154A controls the supply unit 11 and the transport unit 12 and transports the medium A to the downstream side in the Y direction (transport process: Step S4). In other words, the transport process corresponds to the second process in the invention. Through the transport process, the carriage 13 moves to a position different from the position of the dot formed in the dot forming process in Step S3, and it is possible to form a dot at a corresponding movement position at the time of the next dot forming process.
In addition, the printing control unit 154B determines whether or not discharge of the medium A during the printing is performed (discharge determination: Step S5). In Step S5, in a case where data, which needs to be printed on paper on which the printing is performed, remains (case of being determined to be NO), the discharge of the medium A is not performed. In this case, the flow returns to Step S3, and the dot forming process in Step S3 and the transport process in Step S4 are alternately repeated until the data that needs to be printed is not present.
By comparison, in Step S5, in a case of being determined to be YES, that is, a case where data that needs to be printed is not present, or a case where a print stop request from a user, or a print stop request due to an error is received, the printing control unit 154B stops the printing process, and the scanning control unit 154A controls the transport unit 12 such that the discharge operation of the medium A is performed (discharge process: Step S6).
Then, the printing control unit 154B determines whether or not the printing is continued (printing continuation determination: Step S7). In the Step S7, in a case where the printing process is continued (a case of being determined to be YES), such as a case where the next print data is input, the flow returns to Step S2, and the printing process from Step S2 to Step S6 is continued. In Step S7, in a case where the printing process is ended (a case of being determined to be NO), such as a case where the next print data is not present, the printing process is ended.
As described above, in the printing process of the printer 10 of the embodiment, a raster line is formed in the X direction through the dot forming process. Here, the dot forming process performed once (forming of dots when the printing portion 16 scans once) is referred to as “pass”, a printing method, in which an unrecorded raster line is interposed between raster lines recorded in the pass performed once, is referred to as interlace printing. Note that in the following description, “pass n” means the n-th dot forming process.
For the convenience of the description, only one row is illustrated in the Y direction by one nozzle unit 161 of the plurality of nozzle units 161, and the number of the nozzles 161A is reduced in
In
In the interlace printing, whenever the medium A is transported in the Y direction by a certain transport amount F, the nozzles 161A perform recording of a raster line immediately on a raster line (upstream side in the medium A) recorded in the previous pass.
The transport amount F is changed depending on the resolution of an image that is printed on the medium A. In general, in a case where the printer 10 performs printing at a high speed, the transport amount F is also increased according to the printing speed. In addition, in a case where an image having high resolution is printed at a low speed, the transport amount F is reduced, compared to the high-speed printing. Here, the transport amount F used in a case where a region in the Y direction, which corresponds to a head length Lh (distance from the nozzle 161A at the end portion on the +Y side of the nozzle group M to the nozzle 161A at the end portion on the −Y side), is filled by the number N of the passes is F=Lh/n. The higher the resolution, the more the number N of the passes is increased.
Here, the density irregularity (banding) that occurs in the interlace printing is described.
In the following description, a “unit region” represents a rectangular region that is virtually set on the medium A, and the size and the shape of the unit region is set depending on printing resolution. For example, in a case where the printing resolution is 720 dpi (X direction)×720 dpi (Y direction), the unit region becomes a square region having a size of about 35.28 μm×35.28 μm (≈ 1/720 inches× 1/720 inches). In addition, in a case where the printing resolution is 360 dpi×720 dpi, the unit region becomes a rectangular region having a size of about 70.56 μm×35.28 μm (≈ 1/360 inches× 1/720 inches). When the ink droplet is ideally ejected, the ink droplet lands at the central position of the unit region, then the ink droplet is spread on the medium such that a dot is formed in the unit region. Note that one pixel that configures image data corresponds to one unit region. In addition, since the pixels are associated with the unit regions, items of pixel data of the pixels are also associated with the unit regions.
In addition, in the following description, a “row region” means a region that is configured of a plurality of the unit regions aligned in the X direction. For example, in the case where the printing resolution is 720 dpi×720 dpi, the row region becomes a strip region having a width of 35.28 μm (≈ 1/720 inches) in the transport direction. When the ink droplets are ideally ejected in an intermittent manner from the nozzles 161A moving in the X direction, a raster line is formed in the row region. Note that a plurality of pixels aligned in the X direction are associated with the row region.
Incidentally, in
Therefore, in the embodiment, the correcting pattern 40 printed by the printing portion 16 is imaged by using the imaging device 17 mounted on the carriage 13, the correction value, to which characteristics of the density irregularity is reflected, is calculated, based on the imaging data, and is stored in the memory 153. Then, when the next printing process is performed, the correction value stored in the memory 153 is output to the arithmetic circuit 154, a circuit of the driver board 162 of the printing portion 16 corrects the tone values of the pixel data, based on the correction value, and print data is generated, based on the corrected tone value such that the printing is performed.
Next, a correction value acquiring method in the banding correction in the printer 10 of the embodiment will be described.
In the printer 10 of the embodiment, for example, an input operation by a user or a correction value acquiring process of acquiring a correction value of the banding correction is performed for each predetermined cycle. In the correction value acquiring process, first, a pass variable I in the printing process is initialized (I=1) (Step S11). Here, the pass variable I is a variable determined depending on the resolution of an image which is to be printed, that is, a variable corresponding to the number N of the passes required to fill, with ink, a region having a length in the Y direction, which is equal to the head length. In the embodiment, the number N of the passes is 8 in a case where the pass variable I is 1, N=6 in a case where I=2, and N=4 in a case where I=3.
Next, the printing control unit 154B reads the correcting pattern 40 stored in the memory 153 and performs a process of printing on the medium A with the resolution according to the pass variable I (Step S12). Note that it is possible to perform the printing process of the correcting pattern 40 by the same processes from Step S2 to Step S5 described above.
Here, the correcting pattern 40, which is printed on the medium A in Step S11, is described with reference to the figures.
As illustrated in
The correcting patterns are formed with respect to the color inks, respectively. For example, in a case where nine nozzle units 161 corresponding to nine colors are provided, nine correcting patterns 40 are individually formed. Note that
Here, a dimension Lx of the correcting pattern 40 in the X direction is determined by the width dimensions Lxa, Lxb, and Lxc and a margin Lmx of the strip regions 41 in the X direction. In addition, a dimension (pattern length Ly) of the correcting pattern 40 in the Y direction is determined to be Ly=Lh/N by the head length Lh and the number N of the passes. Note that the head length is a distance between both end portions of the plurality of nozzles 161A aligned in the Y direction, that is, the dimension of the length of the nozzle group M. In other words, the pattern length Ly of the correcting pattern is set to the same value as the transport amount F. Note that, as illustrated in
For example, in a case where the head length is 5 inches and the number of passes is 8, as illustrated in
In addition, in the embodiment, the correcting pattern 40 is imaged by the imaging device 17 and the correction value is calculated, based on the imaging data. Therefore, it is preferable that the correcting pattern 40 is fitted in the imaging region Ar1 of the imaging device 17.
More preferably, as illustrated in
Incidentally, as described above, the imaging region Ar1 in the embodiment has a rectangular shape of which a length dimension Lcx in the X direction is smaller than a length dimension Lcy in the Y direction, for example, a size of 0.8 inches (X direction)×1.0 inch (Y direction). Since the pattern length Ly is 1.25 inches in the case where the number N of the passes is 4, the correcting pattern is not fitted in the imaging region Ar1. In this case, as illustrated in
Note that, for example, the size of the opening window 171A in the imaging device 17 is increased or optical magnification of the lens unit 174A is changed, and thereby, as illustrated in
Back in
In a case where it is determined to be YES in Step S13, the pass variable I is “3” and the number N of the passes is “4”. In this case, since the size of the correcting pattern 40 is larger than the size of the imaging region Ar1, the imaging control unit 154C performs control such that the correcting pattern 40 is imaged by being divided twice by the imaging device 17. In other words, the scanning control unit 154A causes the medium A to be transported to the downstream side in the Y direction by a predetermined amount, and causes the carriage 13 to move in the X direction such that the carriage 13 (imaging device 17) relatively moves to a first division position at which an end side of the correcting pattern 40 on the +Y side and the mark 43 enter the imaging region Ar1 of the imaging device (Step S14). The transport amount of the medium A in the Y direction at this time is calculated depending on a distance between the printing portion 16 and the imaging device 17 in the carriage 13 in the Y direction and the size of the correcting pattern 40 in the Y direction. In addition, an amount of the movement of the carriage 13 in the X direction is calculated depending on the position of the carriage 13 when the printing of the correcting pattern 40 by the printing portion 16 is ended, the distance between the printing portion 16 and the imaging device 17 in the carriage 13, and the size of the correcting pattern 40 in the X direction.
Then, the imaging control unit 154C acquires imaging data (first division data) at the corresponding position by the imaging device 17 (Step S15).
Next, the scanning control unit 154A further causes the medium A to be transported in the +Y direction from the state in Step S15 (Step S16). Here, the transport amount of the medium A is set such that the mark 43 enters the imaging region Ar1 in each time of imaging, for example, is a half of the dimension of the correcting pattern 40 in the Y direction, and is 0.625 in a case where the correcting pattern 40 is 1.25 inches. In other words, in Step S16, the carriage 13 is caused to relatively move with respect to the medium A to a second division position at which the end side of the correcting pattern 40 on the −Y side and the mark 43 enter the imaging region Ar1. Then, the imaging control unit 154C acquires imaging data (second division data) by the imaging device 17 at the corresponding position (Step S17).
The first division data and the second division data acquired in Step S15 and Step S17 are both input to the control unit 15, and the imaging control unit 154C synthesizes the two items of data and obtains imaging data (Step S18).
The imaging control unit 154C detects the mark 43 in the first division data and the second division data and a region having a predetermined dimension on the +Y side and on the −Y side from the mark 43 becomes a synthesis region.
In the synthesis of the regions, the imaging control unit 154C calculates an average value of a tone value in the synthesis region of the first division data and a tone value in the synthesis region of the second division data, which overlaps the synthesis region of the first division data. Note that, in the embodiment, an example, in which an average value of the tone values of the two items of data is used, is described; however, the embodiment is not limited thereto, and one of the first division data and the second division data may be selected and may be used as the tone value of the synthesis region.
By comparison, in a case where it is determined to be NO in Step S13, the pass variable I is not “3”, the number N of the passes is “8” or “6”, and the size of the correcting pattern 40 becomes smaller than the size of the imaging region Ar1. In this case, the scanning control unit 154A causes the medium A to be transported to the downstream side in the Y direction by a predetermined amount, and causes the carriage 13 to move in the X direction such that the correcting pattern 40 is included in the imaging region Ar1 (Step S19).
Similar to Step S14, the transport amount of the medium A in the Y direction at this time is calculated depending on the distance between the printing portion 16 and the imaging device 17 in the carriage 13 in the Y direction and the size of the correcting pattern 40 in the Y direction. In addition, an amount of the movement of the carriage 13 in the X direction is calculated depending on the position of the carriage 13 when the printing of the correcting pattern 40 by the printing portion 16 is ended, the distance between the printing portion 16 and the imaging device 17 in the carriage 13, and the size of the correcting pattern 40 in the X direction.
Then, the imaging control unit 154C acquires imaging data at the corresponding position by the imaging device 17 (Step S20).
When the imaging data is acquired in Step S18 and Step S20, the imaging control unit 154C performs an image correcting process on the acquired imaging data (Step S21).
In Step S21, a correction process of the illumination irregularity by the light source unit 175, a correction process of correcting rotation or distortion of the image by the lens unit 174A, or the like is performed.
Then, the correction value calculating unit 154D acquires the correction value, based on the imaging data (Step S22).
In a case where the density irregularity as illustrated in
As a specific calculation method of the correction value, it is possible to use a known method as disclosed in JP-A-2006-305956. For example, a target command tone value Sbt is calculated using, with respect to the row region in the X direction, command tone values Sa (corresponding to the density of 10%), Sb (corresponding to the density of 30%), and Sc (corresponding to the density of 50%) with respect to each of the strip regions 41, and measured tone values Ca, Cb, and Cc obtained from the strip regions 41 of the imaging data. Also, a ratio of a difference between the target command tone value Sbt and the command tone value Sb to the command tone value Sb is calculated as the correction value Hb.
Note that
The processes in Step S12 to Step S21 are performed with respect to each color that is supplied from the nozzle unit 161 and the correction value for each color is calculated.
In addition, in the embodiment, the printing portion 16 and the imaging device 17 are mounted on the same carriage 13. Accordingly, a positional relationship between the printing portion 16 and the imaging device 17 is represented by a known fixed value. Hence, the positional error is unlikely to occur, compared to a case in which the correcting pattern printed by the printing portion 16 is translocated to a separate scanner or the like.
In other words, in a case where the correcting pattern is translocated to the scanner, a positional shift, a rotational shift, or the like of the medium is produced when the medium, on which the correcting pattern is printed, is set to the scanner. In this case, an XY direction in the printer 10 is different from an XY direction in the scanned image obtained by the scanner and thus, it is not possible to acquire a change in the tone value with respect to an exact X direction. In addition, it is considered that the scanned image obtained by the scanner is appropriately corrected, and an XY position coordinate system of the scanned image is converted to the XY position coordinate system of the printer 10, or is corrected; however, a complicated arithmetic process needs to be performed. By comparison, in the embodiment, since the printing process of the correcting pattern and an imaging process of the correcting pattern are performed in the printer 10, the complicated arithmetic process described above, which is performed to acquire the correcting value does not need to be performed, and it is possible to easily acquire a highly accurate correction value having a small positional error.
Then, the control unit 15 adds 1 to the pass variable I (Step S23), and it is determined whether or not the pass variable I is 4 or greater (Step S24). In a case of being determined to be NO in Step S24, the flow returns to Step S12. In other words, the correcting pattern to be printed is changed to a pattern according to the number N of the passes, and the processes from Step S12 to Step S23 are performed.
By comparison, in a case of being determined to be YES in Step S24, the acquiring process of the correction value of the banding correction is ended.
The correction value described above is applied to the print data during the printing process by the printing portion 16.
In Step S1 in
In the embodiment, the image data is acquired from the external device 20 or the like, print data is generated by correcting the image data using the correction value calculated by the correction value calculating unit 154D, and the processes from Step S2 to Step S7 illustrated in
Hereinafter, a process of generating the print data from the image data acquired from the external device 20 or the like will be described.
When the printer 10 acquires the image data from the external device 20 or the like (Step S31), first, the printer performs the profile converting process with respect to the image data (Step S32).
In Step S32, the printing control unit 154B converts the acquired image data into the resolution used when the printing is performed on the medium A, based on a print profile stored in the memory 153. For example, in a case where an image having the resolution of 720×720 dpi is printed by the printer 10, the image data is converted to the resolution of 720×720 dpi. Note that the image data obtained after the profile converting process is RGB (red, green, and blue) data with 256 tones.
Then, the printing control unit 154B performs the color converting process (Step S33). In Step S33, the RGB data is converted into print color space data corresponding to an ink color used by the printer 10. For example, in a case where printing is performed using color inks of CMYK (cyan, magenta, yellow, and black) by the printer 10, the RGB data is converted into CMYK data with 256 tones that are represented by CMYK color spaces. The color converting process is performed, based on color converting LUT data in which the tone value of the RGB data is associated with a tone value of the print color space data used by the printer 10.
Then, the printing control unit 154B performs a density correcting process, based on the correction value calculated by the correction value acquiring process of the banding correction described above (Step S34).
The process in Step S34 is the same as the correction method disclosed in JP-A-2006-305956, and the correction values calculated with respect to the row regions are corrected by being applied to the tone values of the row regions corresponding to the print color space data obtained in Step S33. For example, when a tone value S_in of the print color space data is the same as the command tone value Sb used at the time of forming the correcting pattern with respect to any pixel, the tone value S_in (=Sb) of the print color space data is corrected to Sb×(1+Hb). In addition, in a case where the tone value S_in of the print color space data is different from the command tone value Sb used at the time of forming the correcting pattern, for example, the tone value S_in is corrected by linear interpolation or the like.
Then, the printing control unit 154B performs the halftone process (Step S35). The halftone process is a process of converting data having a high number of tones into data having the number of tones which can be formed by the printing portion 16. For example, data having 256 tones is converted to 1-bit data having 2 tones or 2-bit data having four tones by the halftone process. In the halftone process, pixel data is generated such that it is possible for the printing portion 16 to disperse and to form the dots, using a size method, a γ correction, an error diffusion method, or the like.
Here, the halftone process in Step S35 is performed after the density correcting method in Step S34. Therefore, since the tone value of the pixel data of the row region is corrected to be lowered in the row region which is visually recognized to be dark, the dot generation rate of the dots that configure the raster line of the row region is lowered. Conversely, the dot generation rate is increased in the row region which is likely to be visually recognized to have a light color.
The printing control unit 154B performs the printing process illustrated in
The printer 10 of the embodiment includes the imaging device 17 provided to be capable of relatively moving with respect to the medium A. Then, the printer 10 images the correcting pattern printed on the medium A by the imaging device 17 so as to be used to perform the banding correction, calculates the correction value that is used to perform the banding correction, based on the imaging data and performs the banding correction.
In this configuration, it is possible to reduce an occurrence of the positional error, and thus it is possible to perform the banding correction with high accuracy, compared to a case where the correcting pattern 40 printed by the printer 10 is read by a separately prepared scanner or the like. In other words, in a case where the correcting pattern printed by the printer 10 is translocated to the scanner, distortion, a positional shift, rotating, or the like of the paper surface occurs in some cases when the pattern is set in the scanner. In this case, the XY direction in the image read by the scanner is different from the XY direction used when printing is performed by the printing portion 16, and thus a positional error is likely to occur. In addition, in a case where an arithmetic process that corrects the positional error is performed, the processes are complicated and it also takes a long time to perform the banding correction. By comparison, in the embodiment, as described above, it is possible to perform the banding correction with high accuracy, by which the occurrence of the positional error is reduced. In addition, it is possible to rapidly perform the banding correction without wasting time and effort to translocate, to the scanner, the medium A on which the correcting pattern is printed. Further, in the case of using the scanner, since the image is read through line scanning, it takes time to scan the entire region. By comparison, in the embodiment, the imaging region Ar1 is imaged at a time using the imaging element 173A configured of the RGB image sensor. Thus, in this respect, it takes a short time to acquire the correction value for the banding correction, compared to a case of using the scanner.
The printer 10 of the embodiment includes the control unit 15, and the control unit 15 calculates the correction value that is used to perform the banding correction, based on the imaging data of the correcting pattern 40 imaged by the imaging device 17, and corrects the print data that is used to perform printing by the printing portion 16, based on the correction value.
In this configuration, the imaging data imaged by the imaging device 17 mounted in the printer 10 does not need to be transmitted to a personal computer or the like that calculates the correction value, and it is possible to perform calculation of the correction value and the banding correction only in the printer 10. Hence, the simplification of the configuration of the system is achieved.
In the printer 10 of the embodiment, the printing portion 16 and the imaging device 17 are mounted on the carriage 13. Therefore, the correcting pattern 40 is printed to the medium A by the printing portion 16, and it is possible to image the printed correcting pattern by the imaging device 17. In addition, the imaging device 17 and the printing portion 16 are mounted on the same carriage 13, and thereby it is possible to reduce the distance of the movement of the carriage 13 and the amount of feeding of the medium A when the imaging device 17 moves over the printed correcting pattern after the correcting pattern is printed by the printing portion 16. Thus, it is possible to reduce an occurrence of the positional error and it is possible to rapidly perform the process of acquiring the correction value of the banding correction.
In the embodiment, the carriage 13 is configured to be capable of reciprocating between the Home position and the end portion on the Full side in the X direction by the carriage moving unit 14. In this configuration, it is possible to perform the printing process by the printing portion 16 and the imaging process by the imaging device 17 during the movement in both ways when the carriage 13 moves to the Full side and moves to the Home side.
In the embodiment, the maintenance box 30 is provided on the Home side of the printer 10 and performs the maintenance process of the printing portion 16 when the carriage 13 moves to the Home position. Also, the imaging device 17 is provided at a position at which the imaging device does not interfere with the maintenance box 30 when the carriage 13 moves to the Home position, that is, specifically, on the Full side further than the printing portion 16.
In this configuration, it is possible to perform the maintenance process (flushing) of the printing portion 16 by the maintenance box 30 and it is possible to maintain the printing accuracy of the printing portion 16. In addition, since the imaging device 17 does not interfere with the maintenance box, ink stain is not attached to the lens unit 174A, the flare-cut filter 174B, the opening window 171A, or the like of the imaging device 17, and thus it is possible to reduce degradation of the functions of the imaging device 17.
In addition, since the imaging device 17 is provided on the Full side further than the printing portion 16, the imaging device 17 does not traverse the maintenance box 30 when the carriage 13 moves. In other words, in a case where the imaging device 17 is positioned on the Home side further than the printing portion 16, the imaging device 17 does not interfere with the maintenance box 30 during the maintenance of the printing portion 16 by the maintenance box 30. However, when the carriage 13 moves to the corresponding position on the Full side, the imaging device 17 traverses the maintenance box 30. In this case, the ink stain is attached to the imaging device 17 in some cases when the imaging device passes over the maintenance box 30. By comparison, in the embodiment, the imaging device 17 dose not traverse the maintenance box 30 and thus it is possible to further reduce the attachment of the ink stain. Further, when the imaging device 17 is positioned on the Home side further than the printing portion 16, there is a need to dispose the maintenance box 30 on the Full side such that the maintenance box 30 is disposed at a position facing the printing portion 16 when the carriage 13 moves to the Home position. In this case, a width of a transport path of the medium A is decreased and the size of the medium A, with which the printing can be performed, is decreased. In a case where the width of the transport path is not reduced, there is a need to secure a space in which the imaging device 17 is positioned when the carriage 13 moves to the Home position. Therefore, the printer 10 is increased in size. By comparison, in the embodiment, there is no need to reduce the width of the transport path and thus, the printer 10 is not increased in size.
In the embodiment, the supply unit 11 and the transport unit 12 transport the medium A to the +Y side, and thus, causes the carriage 13 to relatively move with respect to the medium A in the Y direction.
In this configuration, simplification of the configuration is achieved, compared to a configuration in which the carriage 13 moves in the Y direction, that is, a configuration in which the carriage 13 moves over the XY plane.
In the embodiment, the imaging device 17 is provided on the +Y side further than the printing portion 16 in the carriage 13. In a common printer, when the transport unit 12 transports the medium A to the +Y side, it is possible to transport the medium A by a highly accurate transport amount. However, in a case of transporting to the −Y side, there is a concern that distortion or twist will occur in the medium A, and thus it is difficult to control the transport amount with accuracy. Accordingly, when the imaging device 17 is provided on the −Y side further than the printing portion 16 in the printer 10, the transport amount is not controlled with sufficient accuracy. Thus, there is a concern that the correcting pattern 40 will be shifted from the imaging region Ar1, and thus the accuracy of the correction value is degraded due to the positional error. By comparison, in the embodiment, since the imaging device 17 is provided on the +Y side of the printing portion 16, it is possible to transport the medium A by the highly accurate transport amount, and thus it is possible to calculate a highly accurate correction value. In addition, the printer 10 alternately performs the dot forming process and the transport process of transporting the medium A to the +Y side in the printing process by the printing portion 16. Hence, in the configuration of the embodiment, it is possible to immediately perform the imaging process, by the imaging device 17, of the correcting pattern printed by the printing portion 16 and transported to the +Y side, and it is possible to reduce an occurrence of the positional error.
In the embodiment, the imaging device 17 includes the light source unit 175 and the sensor unit 173 having the imaging element 173A. Therefore, it is possible to irradiate the correcting pattern on the medium A with light from the light source unit 175, and it is possible to capture an image having the high contrast. Thus, during the correction value calculation by the correction value calculating unit 154D, it is possible to acquire the tone values of the strip regions 41 of the correcting pattern 40 in the imaging data with accuracy, and thus it is possible to calculate the highly accurate correction value.
The imaging device 17 of the embodiment is provided with the second light source 175D as well as the first light source 175C in the light source unit 175. Therefore, it is possible to irradiate the imaging region Ar1 of the medium A with higher light intensity by the first light source 175C and the second light source 175D, and an the contrast in the imaging data is improved. In addition, it is possible to irradiate the two imaging regions Ar1 with uniform distribution of the light intensity and it is possible to reduce illuminance irregularity in the imaging data.
In the embodiment, in the imaging device 17, the imaging element 173A is disposed at a position interposed between the first light source 175C and the second light source 175D when viewed in the Z direction. Thus, the imaging region Ar1 is irradiated with light in two directions with the imaging region Ar1 interposed therebetween, and thus it is possible to irradiate the imaging region Ar1 with the uniform distribution of the light intensity.
In addition, in the embodiment, the imaging region Ar1 longitudinal in the Y direction is the imaging target of the imaging device 17, and the first light source 175C and the second light source 175D are disposed in the Y direction. Therefore, it is possible to achieve the irradiation of the imaging region Ar1 longitudinal in the Y direction with uniformity of the illumination light.
The imaging device 17 of the embodiment includes the housing 171. Since the housing 171 is formed of a material such as aluminum having high thermal conductivity, it is possible to dissipate the heat generated by the light source unit 175 to the housing 171, and thus it is possible to reduce the degradation of the functions of the imaging element 173A due to the heat.
In the embodiment, the main circuit board 19 is disposed in the direction intersecting with (orthogonal to) the opening window 171A of the imaging device 17.
When the main circuit board 19 is disposed to have a direction of the board surface that is parallel to, for example, the XY plane, the carriage 13 is increased in size in the XY direction. Since the carriage 13 is capable of moving in the X direction, there is a need to secure a space in which the carriage 13 is positioned when the carriage 13 is increased in size in the XY direction and the carriage 13 moves to the Home position in the X direction and to the end position (end portion on the Full side), which results in an increase in the size of the printer 10.
By comparison, in the embodiment, it is possible to promote miniaturization of the carriage 13. In addition, the main circuit board 19 is disposed to be parallel to the driver board 162 of the printing portion 16, and thereby it is possible to effectively utilize a confined space of the carriage 13, and thus the miniaturization of the carriage 13 is further achieved. Further, the main circuit board 19 is disposed on the Full side of the driver board 162 and is disposed in a short distance from the imaging device 17 and the spectroscope 18 which are disposed on the Full side of the printing portion 16. Accordingly, it is possible to shorten the length of the wiring portion through which the main circuit board 19, the driver boards 162, the imaging device 17, and the spectroscope 18 are connected to each other, and it is possible to reduce resistance of the wiring portion.
In addition, the wire 191 that connects the imaging device 17 and the main circuit board 19 has a length of 200 mm or shorter. It is preferable that the parallel communication type cable is used in the connection of the imaging device 17 and the main circuit board 19 so as to rapidly transmit the image data. In the parallel communication, crosstalk is likely to occur because the signal lines are arranged in parallel. By comparison, as described above, the wire 191 is 200 mm or shorter, thereby making it possible to reduce the noise due to the crosstalk or resistance, and making it possible to output an accurate signal (imaging data) to the control unit 15 from the main circuit board 19.
In the embodiment, as the correcting pattern 40, a pattern, which has strip regions 41, each of which is formed in uniform density and has the longitudinal side in the Y direction and the strip regions 41 having density different from each other are arranged in the X direction, is used.
In the printer 10 of the embodiment, the interlace type of printing process is performed, in this case, the density irregularity called the white streak or the black streak occurs in the X direction. By comparison, when the correcting pattern 40 described above is formed and the imaging data is analyzed, it is possible to easily detect whether or not there is density irregularity (white streak or black streak), and it is possible to detect a position of the density irregularity with high accuracy.
In addition, in the embodiment, in order to detect streaky density irregularity (white streak or black streak) in the X direction, the correcting pattern 40 having the strip regions 41, which have the longitudinal direction in the Y direction as described above and are aligned in the X direction, is used. Hence, the imaging region Ar1, which is imaged by the imaging device 17, has a shape with the longitudinal direction in the Y direction, and thereby it is possible to efficiently acquire the correcting pattern by imaging the pattern a reduced number of times.
Note that the invention is not limited to the embodiment described above and alteration, modification, or the like performed within a range, in which the advantage of the invention is achieved, is included in the invention.
For example, in the embodiment described above, the example, in which the imaging device 17 is, together with the printing portion 16, mounted on the carriage 13, is described; however, the invention is not limited thereto.
In other words, the printer may include a carriage for imaging, on which the imaging device 17 is mounted, separately from a carriage for printing, in which the printing portion 16 is provided. The carriage for imaging may be configured to be capable of moving by a moving mechanism having the same configuration as the carriage moving unit 14 of the embodiment described above. In this configuration, there are separately provided a first-direction moving unit that causes the carriage for printing to relatively move with respect to the medium in the X direction and a second-direction moving unit that causes the carriage for printing to relatively move with respect to the medium in the Y direction.
In this case, the carriage for imaging, on which the imaging device 17 is mounted, may be configured to be detachable from the printer. In other words, a common printer is provided with the carriage for imaging, on which the imaging device 17 is mounted, and a unit that causes the carriage for imaging to relatively move with respect to the medium. Also, a program (program that causes the control unit 15 in the embodiment described above to function as the scanning control unit 154A, the printing control unit 154B, the imaging control unit 154C, and the correction value calculating unit 154D) that is used to perform the banding correction is installed in the printer. Thus, similar to the embodiment, the common printer can function as a printer that is capable of performing the banding correction with high accuracy.
Further, in the embodiment, the carriage 13 may be configured to be detachable from the carriage moving unit 14. In the carriage 13, instead of a print head (carriage provided with only a printing portion), the carriage 13 of the embodiment described above is mounted in the common printer. In addition, as described above, the program that is used to perform the banding correction is installed in the printer. Thus, similar to the embodiment, it is possible to achieve a printer that is capable of performing the banding correction with high accuracy.
In the embodiment described above, the example, in which the correction value is calculated in the control unit 15 based on the imaging data acquired by the imaging device 17, is described; however, the invention is not limited thereto. For example, the imaging data is transmitted to the external device 20 (for example, a personal computer) and the correction value may be calculated in the external device 20. In this case, print data, to which the correction value is applied, may be generated in the external device 20 and may be transmitted to the printer 10. In addition, the printer 10 may acquire the correction value calculated in the external device 20, the correction value may be stored in the memory 153, and the print data that is used to perform the banding correction may be generated (by applying the correction value to the image data) in the printer 10. In this configuration, the configuration and the process of the printer 10 can be simplified. In addition, even in this case, since the imaging device 17 mounted in the printer 10 images the correcting pattern printed by the printing portion 16 of the printer 10, it is possible to rapidly acquire the correction value with high accuracy.
The position of the imaging device 17 with respect to the printing portion 16 in the carriage 13 is not limited to the Full side of the printing portion 16. For example, the imaging device may be disposed on the Home side of the printing portion 16. In this case, when the imaging device is disposed on the +Y side further than the printing portion 16 in the Y direction and the maintenance box 30 is decreased in size in the Y direction, it is possible to reduce the ink stain when the imaging device 17 passes over the maintenance box 30.
In addition, when the carriage 13 moves to the Home position, the maintenance box 30 may be disposed at a position facing the imaging device 17. For example, there is employed a configuration in which a lid member is provided to the opening window 171A of the imaging device 17, and the lid member is opened when the imaging process is performed by the imaging device 17, and thereby it is possible to reduce the ink stain on the imaging device 17.
The example, in which the imaging device 17 is provided on the +Y side further than the printing portion 16 in the carriage 13, is described; however, the imaging device 17 may be provided on the −Y side of the printing portion 16. In other words, when there is employed a configuration in which a plurality of transport rollers are disposed in front and rear of the platen 122 (the +Y side and the −Y side) and it is possible to control the transport amount when the medium A is transported in the −Y direction, with high accuracy, the imaging device 17 may be provided on the −Y side of the printing portion 16.
In addition, even in a case where the configuration described above is not employed, for example, the imaging region Ar1 may be set on the +Y side (downstream side) further than the printing portion 16. In this case, the imaging device 17 has an imaging direction inclined to the +Y side, and thereby the imaging region Ar1 may be set on the +Y side further than the printing portion 16. Further, there may be employed a configuration in which light reflected from the imaging region Ar1 on the +Y side further than the printing portion 16 is reflected from a plurality of mirrors and is incident to the imaging device 17 disposed on the −Y side further than the printing portion 16.
In addition, the printing portion 16 and the imaging device 17 may be provided at the same position in the Y direction. In this case, the carriage 13 is caused to move such that the correcting pattern 40 enters the imaging region Ar1 after the printing portion 16 prints the correcting pattern 40 and before the medium A is sent in the Y direction, and the imaging process is performed. Note that the end portion of the correcting pattern 40 on the −Y side faces the printing portion 16 in a state in which the printing of the correcting pattern by the printing portion 16 is ended. Accordingly, it is preferable that the imaging region Ar1 of the imaging device 17 is expanded on the +Y side such that the correcting pattern 40 enters the imaging region Ar1 of the imaging device 17. In addition, there may be employed a configuration in which the imaging device 17 has an imaging direction slightly inclined to the +Y side such that the correcting pattern 40 enters the imaging region Ar1. In this case, it is considered that a captured image is distorted to have a trapezoidal shape due to the inclination of the imaging direction; however, correction of the distortion on the imaging data is performed through the process in Step S21, and thereby there is no influence on the calculation of the correction value.
Further, in the case where the printing portion 16 and the imaging device 17 are provided at the same position in the Y direction, the dot forming process may be performed by one pass by the printing portion 16, then, the carriage 13 may be caused to move in the X direction such that the imaging device 17 performs the imaging process, and then, the medium A may be transported in the Y direction. In other words, the dot forming process, the imaging process, and the transport process are repeated.
In the embodiment described above, in Step S11, after the printing portion 16 prints the correcting pattern 40, the imaging device 17 images the correcting pattern 40; however, the invention is not limited thereto.
For example, in the case where the number N of the passes is “4”, the pattern length Ly is 1.25 inches, and then the length is longer than a distance dimension of the printing portion 16 and the imaging device 17 in the Y direction in some cases. In this case, before the printing portion 16 completes the printing of the correcting pattern 40, the imaging device 17 performs the imaging process. In this case, as illustrated in
In addition, the medium A is transported in the Y direction by the supply unit 11 and the transport unit 12, and thereby the carriage 13 is subjected to the relative movement with respect to the medium A in the Y direction; however, the invention is not limited thereto.
For example, the carriage 13 may be configured to be capable of moving in the Y direction. In addition, the carriage 13 may be configured to be capable of moving in both of the X and Y directions.
Further, the carriage moving unit 14 causes the carriage 13 to move in the X direction; however, there may be employed a configuration in which the medium A moves in the X direction.
In the embodiment described above, the configuration, in which the imaging device 17 includes the light source unit 175, is descried; however, there may be employed a configuration in which a light source is provided to be separate from the imaging device 17. Even in this case, it is preferable that the light source is provided in the carriage 13. In addition, there may be employed a configuration in which the light source is not provided, external light is guided, and the correcting pattern 40 is irradiated with the external light.
In addition, the configuration, in which light source unit 175 is provided with the first light source 175C and the second light source 175D; however, only one light source is used in a case where an optical system that causes illumination light to be uniform, such as an integrator optical system, is incorporated or a light source that is capable of irradiating the imaging region Ar1 with uniform light is used. Further, three or more light sources may be used. In the case where the three or more light sources are used, the light sources are configured to be arranged in a rotationally symmetric manner when viewed in the Z direction. In addition, in a case where four light sources are used, it is possible to employ a configuration in which two light sources are disposed in the Y direction and the other two light sources are disposed in the X direction, or the like.
The configuration, in which the imaging device 17 includes the housing 171, is described; however, there may be employed a configuration in which the sensor unit 173 or the light source unit 175 which configures the imaging device 17 is directly provided on the base 131 of the carriage 13.
In the embodiment described above, the example, in which, in the case where the correcting pattern 40 is divided and is imaged a plurality of times, the imaging data is acquired by synthesizing the first division data and the second division data in Step S18, and then the image correcting process in Step S20 is performed, is described; however, the invention is not limited thereto.
For example, first, the same image correcting process as that in Step S21 may be performed on the first division data acquired in Step S15 and on the second division data acquired in Step S17, and the first division data and the second division data which are subjected to the image correction may be synthesized.
In the embodiment described above, when the correction value is calculated from the imaging data of the correcting pattern, the correction value is calculated for each row region based on the tone value of the row region in the X direction; however, the invention is not limited thereto. For example, a row region (nozzles 161A), in which the density irregularity occurs, may be detected from a change in the tone value in the Y direction and the correction value may be calculated.
Besides, a specific structure configured when the invention is embodied can be appropriately modified into another structure or the like within a range in which an advantage of the invention can be achieved.
The entire disclosure of Japanese Patent Application No. 2015-172698, filed Sep. 2, 2015 is expressly incorporated by reference herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-172698 | Sep 2015 | JP | national |
