1. Field of the Invention
The present invention relates to a printing apparatus which ejects ink to carry out the print, and to a method for controlling printing apparatus, and more specifically to a printing apparatus which carries out a recovery operation by circulating ink between a print head and an ink tank, and to a method for controlling the printing apparatus.
2. Description of the Related Art
An ink jet printing apparatus ejects fine ink droplets from a nozzle of a print head on a print medium such as a sheet of paper so as to print characters and images on the print medium. The ink jet printing apparatus has conventionally known which, in order to prevent the defective ejection, removes ink in the nozzle whose viscosity increases and then supplies new ink into the nozzle, or carries out the recovery operation of an ink jet print head by eliminating microbubbles mixed in the ink. As a specific method for recovery operation, there is a preliminary ejection recovery operation method in which ink droplets are ejected from a nozzle of the print head on a waste ink receiver such as a cap, and an ink pressure recovery method in which pressure is applied to ink in the nozzle to forcedly discharge the ink on the waste ink receiver such as a cap. There is also a suction recovery method in which ink is sucked out from the nozzle by, for example, a suction cap.
Japanese Patent Laid-Open No. H08-244250 (1996) discloses a printing apparatus having two pump in a circulation passage, and provided with two ink passages on both inlet and outlet sides of the print head for connecting a print head to an ink tank, wherein at the time of terminating the circulation operation, the pump on the outlet side is stopped in advance, followed by the stop of the pump on the inlet side. Therefore, the pressure is applied to the inside of the print head to eliminate bubbles from the nozzle in the print head.
A line-type print head has been conventionally known in which a plurality of nozzle chips is aligned in a regular manner such as a staggered arrangement. If the pressure recovery method disclosed in Japanese Patent Laid-Open No. H08-244250 (1996) is applied to such an elongated print head having the structure as mentioned above, the problem arises as follows. A pressure loss within the ink passage in the print head generates the difference in ink discharge timing between a nozzle of a nozzle chip near a pressure recovery source (such as a pump) and a nozzle of a nozzle chip far from the pressure recovery source when the pressure recovery operation is carried out. The nozzle of the nozzle chip near the pressure recovery source discharges ink earlier, and a delay occurs in discharge of ink from the nozzle of the nozzle chip far from the pressure recovery source.
Therefore, in the case where the print head discharges the necessary amount of ink for removing the ink whose viscosity increases and eliminating microbubbles, the nozzle near the pressure recovery source discharges larger amount of ink than that primarily required if the nozzle far from the recovery source discharge necessary amount of ink. As described above, the larger amount of ink discharged than that primarily required for removing the ink whose viscosity increases and eliminating microbubbles results in the waste of ink consumption. Furthermore, since ink spills out of the nozzle at the time of pressure recovery operation, the following wiping process for wiping the ink from the nozzle surface is required. At that time, if more ink spills out than necessary, a single wiping operation cannot completely wipe out the ink on the nozzle surface, and thus the ink may remain on the nozzle surface.
One of objects of the present invention is thus to provide an ink jet printing apparatus which can reduce waste ink as much as possible and shorten the amount of time spend on the following wiping process, and a recovery operation method therefor.
Therefore, a feature of a printing apparatus of a first aspect of the present invention is to provide a print head having nozzle arrays including a plurality of nozzles arranged thereon, the plurality of nozzles ejecting ink stored in an ink reservoir portion; a first ink passage connecting one end side of the nozzle arrays to the ink reservoir portion of the print head; a second ink passage connecting the other end side of the nozzle arrays to the ink reservoir portion of the print head; and a control device adapted to carry out a first operation and a second operation, the first operation discharging ink that does not contribute to the printing from the print head while supplying ink from the ink reservoir portion to the print head by way of the first ink passage, and the second operation discharging ink that does not contribute to the printing from the print head while supplying ink from the ink reservoir portion to the print head by way of the second ink passage.
Thereby, it has been possible to achieve the ink jet printing apparatus which can reduce waste ink as much as possible and shorten the amount of time spend on the following wiping process.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
A first embodiment of the present invention will be described below with reference to drawings.
The printing apparatus 1 is provided with a holder for holding a print medium 4 such as a continuous sheet wound in a roll shape, a transport mechanism 7 for transporting the print medium 4 in a first direction at a predetermined speed, and a printing unit 3 for carrying out the printing by means of a print head on the print medium 4. In addition, the print medium is not limited to the continuous print medium in a roll shape, but may be a cut print medium. Moreover, the printing apparatus 1 is provided with a cleaning unit 6 for removing a sticking substance stuck on a nozzle surface of the print head, as well as a cutter unit for cutting the print medium 4, a drying unit for forcedly drying the print medium, and a discharge tray, each of which is provided downstream of the printing unit 3 along a print medium transport path. The printing unit 3 is provided with a plurality of print heads 2 each of which corresponds to a plurality of ink colors.
Although the present embodiment employs four print heads corresponding to four colors, namely C (cyan), M (magenta), Y (yellow), and K (black), the number of colors is not limited thereto. Ink of each color is individually supplied from an ink tank (an ink reservoir portion) in which the ink is stored to the print head 2 via an ink tube. The plurality of print heads 2 is integrally held by a head holder 5, and the head holder 5 is configured to be movable upward and downward so that the distance between the plurality of print heads 2 and the print medium 4 can be varied. Furthermore, a mechanism is provided that enables the head holder 5 to be translated in a second direction intersecting with the first direction.
The cleaning unit 6 has a plurality of (four) cleaning mechanisms 9 corresponding to the plurality of (four) print heads 2. Details of each of the cleaning mechanisms 9 will be described below. The cleaning unit 6 is configured to be slidably move in the first direction (the direction of an arrow α) by a drive motor (not shown).
As shown in
The travel mechanism moves the wiper unit 46 guided and supported by two shafts 45 in the second direction by the driving of a drive source. The drive source has a drive motor 41 and deceleration gears 42 and 43 to rotate a drive shaft 37. The rotation of the drive shaft 37 is conveyed by means of a belt 44 and a pulley to move the wiper unit 46. In
While the frame 47 is placed at the position of the cap, the print head 2 moves perpendicularly to the nozzle surface to come into close contact with and separate from the cap 51. Capping of the nozzle surface by the close contact blocks the nozzle out from the atmosphere, thereby suppressing drying thereof. Furthermore, in order for the cap 51 to remove ink in the nozzle whose viscosity increases, ink droplets are collected that are discharged by a so-called preliminary ejection for discharging the ink which does not contribute to printing. The positioning member 71 comes into contact with a head positioning member provided on the head holder 5 in the first direction, in the second direction and perpendicular to the nozzle surface (in a third direction) during the cleaning operation and the capping to determine the positional relationship between the print head 2 and the cleaning unit 6.
The CPU 800 generally has a ROM (read only memory) 801 and a RAM (random access memory) 802, and carries out the printing by giving an appropriate printing condition to input information so as to drive the print head 2. Furthermore, a program that executes a recovery timing chart of the print head 2 in advance is stored in the RAM 802, so that the recovery condition such as the condition of the preliminary ejection into the cap 51 is given to the recovery system control circuit 807 and the print head 2 as required. A recovery system motor 808 drives the print head 2, the wiper unit 46 and the cap 51 oppositely spaced from the print head 2, and a suction pump 809 for sucking the ink discharged into the cap 51. The head driving control circuit 810, which executes the driving condition of an electro-thermal converter used to eject ink from the print head 102, generally makes the print head 2 implement the preliminary ejection and ink ejection for printing.
The suction ports 11 are held by a suction holder 12 The suction holder 12 is energized by a spring 14, which is an elastic body, perpendicular to the nozzle surface of the print head 2 (the third direction) and is able to move in the third direction against the spring. This displacement mechanism is for absorbing the movement of the moving suction ports 11 upon going beyond the protruding sealing portion 123.
Two suction ports 11 is connected with tubes 15 via the suction holder 12, and the tubes 15 is connected with a negative pressure generating device such as a suction pump. Operating the negative pressure generating device applies a negative pressure for sucking ink and dirt to the inside of the suction ports 11. Two blades 21 on each of the left and right sides, namely four blades in total, are held by a blade holder 22. The blade holder 22 is supported about an axis at both the ends thereof in the first direction so as to be configured to be rotatable about the first direction as a rotational axis. The blade holder 22 is generally energized by a spring 25 with regard to a stopper 26.
In the blades 21, the orientation of the blade surface at the wiping position and at the retract position can be switched by the operation of a switching mechanism described later. The suction holder 12 and the blade holder 22 are mounted on a shared supporting body of the wiper unit 46. Each of the blades held in this way moves relative to the print head 2, so that the wiping of the nozzle is carried out.
Specifically, the nozzle of the nozzle chip near the left pump 201L discharges ink earlier, and a delay occurs in discharge of ink from the nozzle of the nozzle chip which is far from the left pump 201L and whose pressure loss thus increases. This results in larger amount of ink being discharged from the nozzle of the nozzle chip near the left pump 201L, as shown by a thick arrow in figure. Then, the pressurizing operation is carried out as shown in
In this way, the print head 2 going into the pressurized state increases the amount of ink discharged from the nozzle chip on the left side in
A second embodiment of the present invention will be described below with reference to drawings. Since the basic structure of the present embodiment is similar to that of the first embodiment, description will be made below only regarding the characteristic structure.
At that time, due to a pressure loss within the ink passage in the print head 2, the nozzle of the nozzle chip near the left pump 201L that is the pressure source discharges ink earlier than the nozzle of the nozzle chip far from the left pump 201L. This results in larger amount of ink being discharged from the nozzle of the nozzle chip near the pump 201L. As shown in a thick arrow in figure, the amount of ink discharged from the nozzle of the nozzle chip near the left pump 201L becomes larger. Then, the pressurizing operation is carried out as shown in
Both the valve 203L and the valve 203R are opened and the driving speed of the left pump 201L is set to be slower relative to the right pump 201R, thereby the print head going into the pressurizing state. The amount of ink discharged from the nozzle chip on the left side in figure increases in
Thereby, it has been possible to achieve the ink jet printing apparatus which can reduce waste ink as much as possible and shorten the amount of time spent on the following wiping process.
A third embodiment of the present invention will be described below with reference to drawings. Since the basic structure of the present embodiment is similar to that of the first embodiment, description will be made below only regarding the characteristic structure.
At that time, due to a pressure loss within the ink passage in the print head 2, the nozzle of the nozzle chip near the left pump 201L that is the pressure source and the nozzle of the nozzle chip near the right pump 201R discharge ink earlier than the nozzle in the central area. Therefore, a delay occurs in discharge of ink from the nozzle of the nozzle chip in the central area. This results in somewhat larger amount of ink being discharged from the nozzles of the nozzle chips near the left and right pumps than the ink discharged from the nozzle in the central area, as shown by a thick arrow in figure.
Unlike the aspect of applying pressure from one side as shown in
Thereby, it has been possible to achieve the ink jet printing apparatus which can reduce waste ink as much as possible and shorten the amount of time spent on the following wiping process.
A fourth embodiment of the present invention will be described below. Since the basic structure of the present embodiment is similar to that of the first embodiment, description will be made below only regarding the characteristic structure.
Only the pressurizing operation have been described in the first, second and third embodiments. Since some ink spills out of the nozzle at the time of pressurizing operation, however, the wiping process is required for wiping the ink from the nozzle surface before the next printing is carried out. Then, in the present embodiment, the wiping operation will be carried out to the nozzle surface by the suction ports 11 shown in
The suction ports 11, which are connected with the negative pressure generating device, can thus carry out the wiping operation while generating the negative pressure. Since the negative pressure is applied to the inside of the suction ports 11, the wiping can be carried out while the ink spilled out of the nozzle is sucked. This makes it possible to wipe the ink from the nozzle surface in a single wiping operation.
Thereby, it has been possible to achieve the ink jet printing apparatus which can reduce waste ink as much as possible and shorten the amount of time spend on the following wiping process.
Although the first and second embodiments exemplify the order of the directions of applying pressure at the time of pressurizing operation in a manner such that the pressurizing operation is carried out from the left side followed by the pressurizing operation from the right side, the order may be reversed.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-074709, filed Mar. 28, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-074709 | Mar 2012 | JP | national |