The present application is based on, and claims priority from JP Application Serial Number 2022-038940, filed Mar. 14, 2022, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a printing apparatus and a method of controlling the printing apparatus.
An inkjet recording device including a printing head and an ultraviolet lamp is known. An inkjet recording device described in JP-A-2004-1326 includes a printing head and an ultraviolet lamp. In the inkjet recording device, the printing head and the ultraviolet lamp are arranged side by side in a main scanning direction on a head carriage. The head carriage moves the printing head and the ultraviolet lamp in the main scanning direction. The printing head and the ultraviolet lamp are moved by the head carriage from a home position via a printing region of a printing medium to a position outside the printing medium.
When the printing head and the ultraviolet lamp arranged in the main scanning direction on the head carriage move to the position outside the printing medium, a width of the printing apparatus in the main scanning direction increases. Thus, the printing apparatus increases in size.
A printing apparatus according to an aspect of the present disclosure includes a printing head configured to eject photocurable ink onto a medium, an irradiation portion configured to perform light irradiation of the medium, a mounting portion mounted with the irradiation portion and the printing head in order from the irradiation portion to the printing head along a first direction, and a driving portion configured to move the mounting portion between a standby position where the printing head stands by and a stop position in the first direction with respect to the standby position, wherein the stop position is a position where the irradiation portion faces the medium.
A method of controlling a printing apparatus according to an aspect of the present disclosure is a method of controlling a printing apparatus, the printing apparatus including a mounting portion mounted with an irradiation portion and a printing head in order from the irradiation portion to the printing head along a first direction, the printing apparatus being configured to eject photocurable ink onto a medium, the method including moving the mounting portion from a standby position in the first direction, and passing the mounting portion above the medium and stopping the mounting portion at a stop position where the irradiation portion mounted to the mounting portion faces the medium.
The plurality of drawings, including
The printer 100 includes a main body portion 10 and a moving portion 70. The main body portion 10 is a pedestal fixed to the installation surface of the printer 100. The moving portion 70 moves along the Y-axis with respect to the main body portion 10.
The main body portion 10 movably supports the printing medium M. The main body portion 10 moves the printing medium M along the Z-axis. The main body portion 10 includes a base portion 11, a medium support mechanism 30, and a drive mechanism 50.
The base portion 11 is arranged on the installation surface of the printer 100 and supports each portion of the printer 100 such as the medium support mechanism 30 and the drive mechanism 50. The base portion 11 illustrated in
The medium support mechanism 30 supports the printing medium M. The medium support mechanism 30 adjusts a height along the Z-axis of the printing medium M to be supported. The medium support mechanism 30 includes a table 31 and a height movement mechanism 32.
The table 31 is configured so that the printing medium M can be placed thereon. When the printing medium M is placed on the table 31, the medium support mechanism 30 supports the printing medium M. The table 31 is a pedestal that does not move along the X-axis and the Y-axis. The table 31 includes a medium support portion 31m and table leg portions 31n.
The printing medium M can be placed on the medium support portion 31m. The medium support portion 31m is a rectangular flat plate. The printing medium M is placed on a medium support face 31s of the medium support portion 31m. The medium support face 31s is a surface of the medium support portion 31m in the +Z direction. A support face length W of the medium support face 31s along the X-axis is equal to or substantially equal to the length of the maximum size of the printing medium M along the X-axis. The length of the medium support face 31s along the Y-axis may be longer or shorter than the length of the maximum size of the printing medium M along the Y-axis.
The table leg portions 31n support the medium support portion 31m. The table 31 illustrated in
The height movement mechanism 32 moves the medium support portion 31m along the Z-axis. The height movement mechanism 32 adjusts the height of the printing medium M placed on the medium support portion 31m. The height movement mechanism 32 includes a raising and lowering motor 33, a raising and lowering belt 37, and a plurality of raising and lowering mechanisms 39.
The raising and lowering motor 33 generates a driving force for moving the table 31 along the Z-axis. The raising and lowering motor 33 includes an output shaft (not illustrated). The output shaft of the raising and lowering motor 33 rotates under the control of a control unit 110 described below. A rotation direction and a rotation amount of the output shaft of the raising and lowering motor 33 are controlled by the control by the control unit 110. The rotation direction of the output shaft of the raising and lowering motor 33 is a direction in which the table 31 is moved in the +Z direction or a direction in which the table 31 is moved in the −Z direction. The printer 100 operates the raising and lowering motor 33 to move the table 31 in the +Z direction or the −Z direction.
The raising and lowering belt 37 is an annular belt that is wound around the output shaft of the raising and lowering motor 33 and the plurality of raising and lowering mechanisms 39. When the output shaft of the raising and lowering motor 33 rotates, the raising and lowering belt 37 is circularly driven. The raising and lowering belt 37 transmits the rotation of the output shaft of the raising and lowering motor 33 to the plurality of raising and lowering mechanisms 39.
Each of the raising and lowering mechanisms 39 moves the table 31 along the Z-axis. The raising and lowering mechanism 39 is provided on each of the plurality of table leg portions 31n. The raising and lowering mechanism 39 includes a ball screw, a nut, and a raising and lowering pulley, for example. The ball screw, the nut, and the raising and lowering pulley are not illustrated. The ball screw is arranged along the Z-axis. The ball screw is rotatably supported by the base portion 11. The nut is threadedly engaged with the ball screw. The nut is fixed to the table leg portion 31n. The raising and lowering pulley is fixed to an upper portion of the ball screw. The raising and lowering pulley engages with the raising and lowering belt 37. The rotation of the output shaft of the raising and lowering motor 33 is transmitted to the raising and lowering pulley via the raising and lowering belt 37. When the raising and lowering pulley rotates, the ball screw rotates. By the rotation of the ball screw, the nut and the table leg portion 31n move along the Z-axis.
The drive mechanism 50 moves the moving portion 70 along the Y-axis. The drive mechanism 50 includes a first guide shaft 51a, a second guide shaft 51b, and a frame driving portion 60.
The first guide shaft 51a and the second guide shaft 51b guide the movement of the moving portion 70 along the Y-axis. The first guide shaft 51a and the second guide shaft 51b stretch from the first base member 11a to the second base member 11b. The first guide shaft 51a and the second guide shaft 51b are shaft members arranged along the Y-axis. The first guide shaft 51a is fixed to an end position of the base portion 11 in the −X direction. The second guide shaft 51b is fixed to an end position of the base portion 11 in the +X direction.
The frame driving portion 60 includes a frame moving motor 61, a driving belt 63, a speed change mechanism 65, and a transmission belt 67. The frame driving portion 60 illustrated in
The frame moving motor 61 generates a driving force for moving the moving portion 70 along the Y-axis. The frame moving motor 61 includes a rotary shaft 61a. The frame moving motor 61 rotates by the control of the control unit 110 described below. A rotation direction and a rotation amount of the rotary shaft 61a of the frame moving motor 61 are controlled by the control unit 110. The rotation direction of the rotary shaft 61a of the frame moving motor 61 is a direction in which the moving portion 70 is moved in the +Y direction and a direction in which the moving portion 70 is moved in the −Y direction. The printer 100 operates the frame moving motor 61 to move the moving portion 70 in the +Y direction or the −Y direction.
The driving belt 63 transmits the driving force generated by the frame moving motor 61 to the speed change mechanism 65. The driving belt 63 is an annular belt stretching from the rotary shaft 61a of the frame moving motor 61 to the speed change mechanism 65.
The speed change mechanism 65 changes the speed of rotation of the rotary shaft 61a. The speed change mechanism 65 includes a first pulley and a second pulley, for example. The first pulley and the second pulley are not illustrated in detail. The driving belt 63 is wound around the first pulley. The transmission belt 67 is wound around the second pulley. The speed change mechanism 65 rotates the second pulley by a driving force transmitted from the driving belt 63 to the first pulley. The second pulley drives the transmission belt 67. The speed change mechanism 65 transmits the driving force of the frame moving motor 61 to the transmission belt 67 at a deceleration ratio corresponding to a ratio between a diameter of the first pulley and a diameter of the second pulley.
The transmission belt 67 transmits the driving force to the moving portion 70. The transmission belt 67 is an annular belt stretching from the speed change mechanism 65 to the main body pulley 13. The main body pulley 13 is arranged in the second base member 11b. The main body pulley 13 is installed freely rotatable with respect to the second base member 11b. The transmission belt 67 is arranged along the first guide shaft 51a.
The moving portion 70 moves with respect to the printing medium M. The moving portion 70 moves along the Y-axis with respect to the printing medium M. The moving portion 70 includes a main frame 71 and a recording portion 90.
The main frame 71 is a plate member arranged along the X-axis. The main frame 71 moves along the Y-axis. A length of the main frame 71 along the X-axis is longer than a length of the base portion 11 along the X-axis. The main frame 71 includes a first leg portion 73a, a second leg portion 73b, a carriage support frame 81, a carriage driving motor 82, a transmission mechanism 83, the carriage guide shaft 84, and a carriage driving belt 85.
The first leg portion 73a and the second leg portion 73b fix and support the main frame 71. The first leg portion 73a and the second leg portion 73b support the main frame 71 at positions in the −Z direction of the main frame 71.
The first leg portion 73a is arranged at a position in the −X direction of the main frame 71. The first leg portion 73a is fitted into the first guide shaft 51a. The first leg portion 73a is movable along the first guide shaft 51a. The first leg portion 73a includes a first belt coupling portion 79a. The first leg portion 73a is fixed to the transmission belt 67 via the first belt coupling portion 79a. When the transmission belt 67 is circularly driven, the driving force is transmitted to the first leg portion 73a via the first belt coupling portion 79a. The driving force transmitted to the first leg portion 73a causes the moving portion 70 to move along the Y-axis.
The second leg portion 73b is arranged at a position in the +X direction of the main frame 71. The second leg portion 73b is fitted into the second guide shaft 51b. The second leg portion 73b is guided by the second guide shaft 51b. The second leg portion 73b is movable in the +Y direction and the −Y direction along the second guide shaft 51b.
The carriage support frame 81 supports the carriage 91 described below. The carriage support frame 81 is a plate member arranged along the X-axis. The carriage support frame 81 is supported by the main frame 71.
The carriage driving motor 82 generates a driving force for moving the carriage 91. The carriage driving motor 82 rotates by the control of the control unit 110. The carriage driving motor 82 is supported by the carriage support frame 81. The carriage driving motor 82 illustrated in
The transmission mechanism 83 transmits the driving force generated by the carriage driving motor 82 to the carriage driving belt 85. The transmission mechanism 83 includes a transmission pulley 83a, a two-stage transmission pulley 83b, and a transmission belt 83c. The transmission pulley 83a is fixed to a drive shaft of the carriage driving motor 82. The transmission belt 83c is an annular belt stretching from the transmission pulley 83a to the two-stage transmission pulley 83b. The two-stage transmission pulley 83b includes a small pulley and a large pulley having a diameter larger than that of the small pulley. The transmission belt 83c is wound around the large pulley. The carriage driving belt 85 is wound around the small pulley. The transmission belt 83c is circularly driven by the rotation of the carriage driving motor 82. The transmission belt 83c rotates the large pulley. The transmission belt 83c rotates the small pulley by rotating the large pulley. The small pulley circularly drives the carriage driving belt 85. The rotation of the carriage driving motor 82 is transmitted to the carriage driving belt 85 at a deceleration ratio corresponding to a ratio of the diameters of the large pulley and the small pulley.
The carriage guide shaft 84 guides the carriage 91. The carriage guide shaft 84 is fixed to the carriage support frame 81. The carriage guide shaft 84 is arranged along the X-axis. The carriage guide shaft 84 guides the carriage 91 along the X-axis.
The carriage driving belt 85 moves the carriage 91. The carriage driving belt 85 is an annular belt stretching from the transmission mechanism 83 arranged at a position in the −X direction of the carriage support frame 81 to a carriage driving pulley (not illustrated) arranged at a position in the +X direction of the carriage support frame 81. The carriage driving belt 85 is arranged along the carriage guide shaft 84.
The printer 100 may include a height detecting portion 88. The height detecting portion 88 detects a height of the printing medium M placed on the table 31. The height detecting portion 88 includes a contact plate 89 arranged to protrude downward from a lower end of the main frame 71. The contact plate 89 is a plate member. The contact plate 89 is attached to the main frame 71 so as to be pivotable about an imaginary axis parallel to the X-axis. The contact plate 89 pivots when contacting the printing medium M or the medium support portion 31m. An arm (not illustrated) is formed at the contact plate 89. The arm is displaced according to the pivot operation of the contact plate 89. The displacement of the arm is detected by a displacement sensor (not illustrated). The displacement sensor is provided in the height detecting portion 88. For example, the displacement sensor is a magnetic sensor, a reflective optical sensor, or a transmissive optical sensor. When the displacement sensor detects a displacement of the arm, the height detecting portion 88 detects a pivot operation of the contact plate 89. The height detecting portion 88 detects the height of the printing medium M by detecting the pivot operation of the contact plate 89.
The recording portion 90 performs printing on the printing medium M. The recording portion 90 is supported by the moving portion 70. The recording portion 90 includes the carriage 91 and a printing unit 93.
The printing unit 93 is mounted to the carriage 91. The carriage 91 corresponds to an example of a mounting portion. The carriage 91 is coupled to the carriage driving belt 85. When the carriage driving belt 85 is circularly driven, the carriage 91 moves. The carriage 91 is supported by the carriage guide shaft 84. The carriage 91 is movable along the carriage guide shaft 84. The carriage 91 is movable along the X-axis, that is, the +X direction or the −X direction. The carriage 91 moves along the X-axis, between an end position in the −X direction and an end position in the +X direction. The carriage driving belt 85 moves the carriage 91 between an end position in the −X direction and an end position in the +X direction by the drive of the carriage driving motor 82.
The end position in the −X direction represents the home position HP. The home position HP is a position different from the position above the printing medium M. The home position HP is a position in the −X direction or the +X direction with respect to the recording medium M. In the case of the printer 100 illustrated in
The end position in the +X direction is a return position RP. The carriage 91 stops at the return position RP. The carriage 91 moves from the home position HP in a first scanning direction SD1. The carriage 91 passes above the printing medium M from the home position HP and stops at the return position RP. The return position RP is a position in the first scanning direction SD1 with respect to the home position HP. After stopping at the return position RP, the carriage 91 moves in a second scanning direction SD2 that is a reverse direction of the first scanning direction SD1. The carriage 91 passes above the printing medium M from the return position RP and moves to the side of the home position HP. The return position RP corresponds to an example of a stop position. The first scanning direction SD1 corresponds to an example of a first direction. The second scanning direction SD2 corresponds to an example of a second direction.
The printing unit 93 prints on the printing medium M. When the carriage 91 moves along the X-axis, the printing unit 93 moves in the +X direction or the −X direction. When the main frame 71 moves along the Y-axis, the printing unit 93 moves in the +Y direction or the −Y direction. The printer 100 can move the printing unit 93 along the X-axis and the Y-axis with respect to the table 31. The printing unit 93 can eject ink onto the entire printing medium M supported by the table 31.
The printing head unit 94 includes one or more printing heads 95. The printing head unit 94 illustrated in
The printing head 95 ejects ink onto the printing medium M. The printing head 95 includes a plurality of nozzles (not illustrated) configured to eject ink. The nozzles open at a lower end surface of the printing head 95. When the printing head 95 ejects ink from the nozzles, the ejected ink flies from the lower end surface of the printing head 95 to the printing medium M placed on the table 31. The ink lands on the printing medium M.
The ink ejected by the printing head 95 is ultraviolet-curable ink. The ultraviolet-curable ink corresponds to an example of photocurable ink. The ultraviolet-curable ink contains a resin material, a photopolymerization initiator, and a solution as main materials.
The resin material is a material that forms a resin film. The resin material is liquid at room temperature. The resin material has a cross-linkable group. The resin material may be a material that forms a polymer by polymerization. The resin material may have an oligomeric form. The resin material may have a monomeric form.
The photopolymerization initiator functions as a curing agent. The photopolymerization initiator acts on the cross-linkable group of the resin material to promote a cross-linking reaction. For example, benzyl dimethyl ketal is used as the photopolymerization initiator.
The solution is a solvent or a dispersion medium. The solution adjusts the viscosity of the resin material. By adding the solution to the ultraviolet-curable ink, the ultraviolet-curable ink is adjusted to a viscosity determined in advance.
The ultraviolet-curable ink may contain a colorant and a functional material. When the ultraviolet-curable ink contains the colorant and the functional material, the ultraviolet-curable ink is imparted with a unique function. The colorant is a pigment, a dye, or the like. For example, the ultraviolet-curable ink contains cyan, magenta, yellow, and white pigments as colorants. As an example, the functional material is a surface-modifying material such as a lyophilic or a lyophobic material.
Each of the plurality of printing heads 95 ejects ultraviolet-curable ink onto the printing medium M. The printing head unit 94 may eject, by the plurality of printing heads 95, a plurality of types of ultraviolet-curable ink including a number of types equal or greater than the number of printing heads 95, onto the printing medium M. The plurality of types of ink are different from each other in at least one of the resin material, the photopolymerization initiator, or the solution. The plurality of types of ink may be different from each other in the added colorant and the functional material.
The plurality of types of ultraviolet-curable ink ejected by the printing head unit 94 may include clear ink. The clear ink contains a photopolymerization initiator and a polymerizable compound. The clear ink is used to protect a coating film formed by another ink, adjust the shiny appearance of a printed object, or the like. The content of the colorant contained in the clear ink may be 0.2 mass % or less with respect to the total amount of the clear ink. The clear ink may contain no color material.
As an example, each of the first printing head 95a, the second printing head 95b, the third printing head 95c, and the fourth printing head 95d ejects types of ultraviolet-curable ink different from each other. The first printing head 95a ejects cyan ink containing a cyan pigment. The second printing head 95b ejects magenta ink containing a magenta pigment. The third printing head 95c ejects clear ink. The fourth printing head 95d ejects yellow ink containing a yellow pigment.
The printing head unit 94 ejects a plurality of types of ultraviolet-curable ink onto the printing medium M. The plurality of types of ultraviolet-curable ink include clear ink.
The clear ink can be used in the printer 100 to improve the glossiness of a printed image.
The UV-lamp 96 photo-cures the ultraviolet-curable ink ejected onto the printing medium M. UV is an abbreviation for ultraviolet. The UV-lamp 96 irradiates the printing medium M with ultraviolet light. The UV-lamp 96 irradiates the printing medium M with ultraviolet light to cure the ultraviolet-curable ink ejected onto the printing medium M. The ultraviolet irradiation corresponds to an example of light irradiation.
The UV-lamp 96 is constituted by a metal halide lamp, a xenon lamp, a carbon arc lamp, a chemical lamp, a low-pressure mercury lamp, a high-pressure mercury lamp, and the like. The UV-lamp 96 may be constituted by an ultraviolet light emitting diode, an ultraviolet light emitting semiconductor laser, and the like. The UV-lamp 96 emits ultraviolet light having wavelengths from 365 nm to 410 nm. An irradiation peak intensity of the UV-lamp 96 may be 200 mW/cm2 or greater, and may be 800 mW/cm2 or greater.
The printing unit 93 illustrated in
When the carriage 91 moves in the first scanning direction SD1, the first UV-lamp 96a emits ultraviolet light. When the carriage 91 moves in the first scanning direction SD1, the printing head unit 94 ejects ink onto the printing medium M. The first UV-lamp 96a irradiates with ultraviolet light the ink ejected onto the printing medium M by the printing head unit 94.
When the carriage 91 moves in the second scanning direction SD2, the second UV-lamp 96b emits ultraviolet light. When the carriage 91 moves in the second scanning direction SD2, the printing head unit 94 may eject ink onto the printing medium M. The second UV-lamp 96b irradiates with ultraviolet light the ink ejected onto the printing medium M by the printing head unit 94 moving in the second scanning direction SD2. The printer 100 includes the second UV-lamp 96b in a case where printing is performed when the carriage 91 moves in the second scanning direction SD2.
As illustrated in
The control unit 110 is a controller configured to control each portion of the printer 100. The control unit 110 includes a control processor such as a central processing unit (CPU), a random-access memory (RAM), and a read only memory (ROM). The control unit 110 operates as a functional portion by executing a program by the control processor. The RAM and the ROM function as a work area. The control unit 110 corresponds to an example of a control portion. The control unit 110 controls various types of motors and the like, based on a detection result detected by various types of sensors.
The control unit 110 includes a storage portion 116. The storage portion 116 stores various types of programs such as a control program operated by the control unit 110 and various types of data. The storage portion 116 stores various types of data such as print data. The RAM and the ROM may operate as the storage portion 116. The storage portion 116 may include a magnetic storage device such as a hard disk drive (HDD), and a semiconductor memory.
The control unit 110 functions as a data processing portion 112 and a print control portion 114 by executing a control program. The data processing portion 112 and the print control portion 114 are functional portions. The control unit 110 functions as the data processing portion 112 and the print control portion 114 to control the printing head unit 94, the UV-lamp 96, the frame moving motor 61, the carriage driving motor 82, the carriage position sensor 121, and the communication interface 123. The control unit 110 may control the raising and lowering motor 33, the displacement sensor, and the like.
The data processing portion 112 processes print data. The data processing portion 112 processes print data acquired from the computer 200 or the like. The data processing portion 112 converts the print data into print control data that can be processed by the printer 100. The print control data includes a command for controlling each portion. The print control data includes printing head control data for causing each printing head 95 to eject ink. When the print data is data for printing an image having a glossy tone, the print control data includes data related to the ejection of clear ink. The data processing portion 112 transmits the generated print control data to the print control portion 114.
The print control portion 114 controls each portion of the printer 100. The print control portion 114 controls each portion to execute printing on the printing medium M. The print control portion 114 controls the printing head unit 94, the UV-lamp 96, the frame moving motor 61, and the carriage driving motor 82. The print control portion 114 receives a detection result from the carriage position sensor 121. The print control portion 114 controls each portion, based on the received detection result. The print control portion 114 corresponds to an example of a control portion.
The printing head unit 94 ejects ink by the control of the print control portion 114. The printing head unit 94 receives printing head control data from the print control portion 114. Each printing head 95 included in the printing head unit 94 ejects ink, based on the printing head control data. When the printing head control data includes data relating to the ejection of clear ink, the printing head 95 configured to eject clear ink ejects the clear ink onto the printing medium M, based on the printing head control data.
The UV-lamp 96 emits ultraviolet light by the control of the print control portion 114. The print control portion 114 controls the UV-lamp 96 to control the timing of ultraviolet irradiation, the light amount of ultraviolet irradiation, and the like. The print control portion 114 controls the timing of ultraviolet irradiation, the light amount of ultraviolet irradiation, and the like, based on the print control data and the detection result by the carriage position sensor 121. The print control portion 114 individually controls the first UV-lamp 96a and the second UV-lamp 96b.
The frame moving motor 61 rotates by the control of the print control portion 114. A start timing, a stop timing, a rotation direction, and a rotation amount of the rotation of the frame moving motor 61 are controlled by the control of the print control portion 114. The print control portion 114 controls the rotation of the frame moving motor 61 to control the movement of the moving portion 70. The moving portion 70 moves along the Y-axis, based on the control by the print control portion 114. A moving direction along the Y-axis, a position along the Y-axis, and a moving velocity of the moving portion 70 are controlled. The print control portion 114 may control the position of the moving portion 70, based on a detection result of a frame position sensor (not illustrated).
The carriage driving motor 82 rotates and operates by the control of the print control portion 114. A start timing, a stop timing, a rotation direction, and a rotation amount of the rotation operation by the carriage driving motor 82 are controlled by the control of the print control portion 114. The rotation operation of the carriage driving motor 82 is controlled by the print control portion 114, and thus, the movement of the carriage 91 is controlled. The carriage 91 moves along the X-axis, based on the control by the print control portion 114. A moving direction along the X-axis, a position along the X-axis, and a moving velocity of the carriage 91 are controlled.
The carriage position sensor 121 detects the position of the carriage 91. For example, the carriage position sensor 121 is an encoder provided in the drive shaft of the carriage driving motor 82. The encoder detects a rotational position of the drive shaft to detect the position of the carriage 91 along the X-axis. The carriage position sensor 121 may be a line sensor. For example, the line sensor is provided in the main frame 71 or the carriage support frame 81. The line sensor detects the position of the carriage 91 along the X-axis. The carriage position sensor 121 transmits the detected detection result to the print control portion 114. The print control portion 114 controls the position of the carriage 91, based on the detection result by the carriage position sensor 121.
The communication interface 123 is communicably connected to an external device such as the computer 200. The communication interface 123 is connected to an external device in a wired or wireless manner, according to a predetermined communication protocol. The communication interface 123 receives print data, print setting conditions, a program, and the like from the external device. The communication interface 123 transmits a printing result, maintenance data, and the like of the printer 100 to the external device. The communication interface 123 receives print data transmitted from the computer 200. The communication interface 123 transmits the received print data to the control unit 110. The data processing portion 112 of the control unit 110 receives the print data transmitted from the communication interface 123. The data processing portion 112 processes the received print data.
The printer 100 according to the first embodiment includes the printing unit 93 provided with the printing head unit 94 and the first UV-lamp 96a. The printing unit 93 is mounted to the carriage 91. The first UV-lamp 96a and the printing head unit 94 are mounted to the carriage 91 in the order from the first UV-lamp 96a to the printing head unit 94 along the first scanning direction SD1. The printer 100 according to the first embodiment does not include the second UV-lamp 96b. The printer 100 performs printing when the carriage 91 moves in the first scanning direction SD1. The printer 100 does not perform printing when the carriage 91 moves in the second scanning direction SD2.
When the printer 100 is stopped, the carriage 91 is positioned at the home position HP. When the carriage 91 is positioned at the home position HP, the printing head unit 94 is positioned at a predetermined position. The home position HP is a position where the printing head unit 94 and the printing head 95 included in the printing head unit 94 stand by. The printing head unit 94 may face the maintenance mechanism when the printing head unit 94 is positioned at the predetermined position. When the printing head unit 94 is positioned at the predetermined position, the nozzles of the printing head 95 may be capped by a capping member (not illustrated).
The printer 100 starts printing when receiving a print instruction. The print instruction is included in the print data received from the computer 200. The print instruction may be received when a control panel (not illustrated) receives an operation input from a user. When receiving the print instruction, the printer 100 moves the carriage 91 from the home position HP in the first scanning direction SD1. The print control portion 114 of the control unit 110 controls the carriage driving motor 82 to move the carriage 91 in the first scanning direction SD1.
The carriage 91 moves from the home position HP in the first scanning direction SD1. The print control portion 114 of the control unit 110 controls the carriage driving motor 82 to move the carriage 91 in the first scanning direction SD1. When the printing head unit 94 moves above the printing medium M, the printing head 95 included in the printing head unit 94 ejects ink onto the printing medium M. The printing head 95 ejects ink onto the printing medium M, based on the printing head control data. The first UV-lamp 96a starts emitting ultraviolet light before moving above the printing medium M. The first UV-lamp 96a may start emitting ultraviolet light when the carriage 91 starts moving from the home position HP in the first scanning direction SD1. The print control portion 114 of the control unit 110 controls the first UV-lamp 96a to control the ultraviolet irradiation by the first UV-lamp 96a. The carriage position sensor 121 detects the position of the carriage 91 when the carriage 91 is moving.
When the carriage 91 moves in the first scanning direction SD1, the first UV-lamp 96a moves above the printing medium M. The first UV-lamp 96a irradiates the printing medium M with ultraviolet light. The first UV-lamp 96a irradiates the ink ejected onto the printing medium M with ultraviolet light. The ink irradiated with ultraviolet light is cured by ultraviolet curing. The ink is fixed onto the printing medium M by the ultraviolet curing. When the carriage 91 moves above the printing medium M, the printing head 95 ejects ink and the first UV-lamp 96a emits ultraviolet light. The print control portion 114 of the control unit 110 controls the carriage driving motor 82 to control the movement of the carriage 91 in the first scanning direction SD1. The print control portion 114 of the control unit 110 controls the first UV-lamp 96a to control the ultraviolet irradiation by the first UV-lamp 96a. The printer 100 performs printing on the printing medium M by the operation of the printing unit 93.
When the carriage 91 moves to a position separated from the position above the printing medium M, the printing head 95 included in the printing head unit 94 stops ejecting ink. The first UV-lamp 96a is positioned above the printing medium M. The position of the carriage 91 illustrated in
When the carriage 91 is positioned at the return position RP, the first UV-lamp 96a faces the printing medium M. The return position RP is a position where the first UV-lamp 96a faces the printing medium M. The first UV-lamp 96a stops at a position where the end portion of the printing medium M can be irradiated with ultraviolet light emitted by the first UV-lamp 96a. The first UV-lamp 96a can irradiate the end portion of the printing medium M with ultraviolet light. At the return position RP, the printing head unit 94 is positioned at a position separated from the position facing the printing medium M. When the printing head unit 94 moves to the position separated from the position facing the printing medium M, the printing head unit 94 can perform printing on the end portion of the printing medium M.
When a position where the first UV-lamp 96a faces the printing medium M is selected as the return position RP in the printer 100, it is possible to shorten a moving distance of the carriage 91 along the X-axis. By shortening the moving distance of the carriage 91 along the X-axis, it is possible to reduce a width of the printer 100 along the X-axis. Thus, a size of the printer 100 can be reduced.
The printer 100 includes the printing head unit 94 configured to eject ultraviolet-curable ink onto the printing medium M, the first UV-lamp 96a configured to irradiate the printing medium M with ultraviolet light, the carriage 91 on which the first UV-lamp 96a and the printing head unit 94 are mounted in the order from the first UV-lamp 96a to the printing head unit 94 along the first scanning direction SD1, and the carriage driving motor 82 configured to move the carriage 91 between the home position HP where the printing head unit 94 is in a standby state and the return position RP that is a position in the first scanning direction SD1 with respect to the home position HP. The return position RP is a position where the first UV-lamp 96a faces the printing medium M.
When the return position RP is a position where the first UV-lamp 96a faces the printing medium M, a moving distance of the carriage 91 along the X-axis is shortened. When the moving distance of the carriage 91 can be shortened, it is possible to reduce the width of the printer 100 along the X-axis. Thus, a size of the printer 100 can be reduced.
The printer 100 includes the carriage driving motor 82 and the control unit 110 configured to control the first UV-lamp 96a.
The control unit 110 can control the movement of the carriage 91 by controlling the carriage driving motor 82. The control unit 110 can control the irradiation of the printing medium M with ultraviolet light by controlling the first UV-lamp 96a.
The carriage 91 decelerates and then stops at the return position RP. The print control portion 114 of the control unit 110 controls the carriage driving motor 82 to decelerate the carriage 91. After the carriage 91 decelerates, the print control portion 114 may stop the ultraviolet irradiation by the first UV-lamp 96a. The print control portion 114 causes the first UV-lamp 96a to stop emitting ultraviolet light, before the carriage 91 stops at the return position RP. When the carriage 91 decelerates, the amount of ultraviolet light irradiating the end portion of the printing medium M at or near the return position RP increases. The end portion of the printing medium M at or near the return position RP is excessively irradiated with ultraviolet light. When a portion is excessively irradiated with ultraviolet light, the image quality of the portion excessively irradiated with the ultraviolet light deteriorates more than that of another portion. In particular, when clear ink is included in the plurality of types of ink ejected onto the printing medium M, the image quality easily deteriorates.
The control unit 110 causes the first UV-lamp 96a to stop emitting ultraviolet light, before the carriage 91 stops at the return position RP.
The printer 100 can suppress excessive ultraviolet irradiation of the printing medium M at or near the return position RP by stopping the ultraviolet irradiation before the carriage 91 stops. Thus, the image quality of an image at or near the return position RP is less likely to deteriorate.
When the carriage 91 stops at the return position RP, the print control portion 114 may stop the ultraviolet irradiation by the first UV-lamp 96a. When the carriage 91 stops at the return position RP, the first UV-lamp 96a stops at a position facing the printing medium M. When the first UV-lamp 96a continues to emit ultraviolet light, a position facing the first UV-lamp 96a is excessively irradiated with ultraviolet light. The image quality of a portion excessively irradiated with the ultraviolet light deteriorates more than that of another portion. In particular, when a plurality of types of printing heads 95 are used to eject a plurality of types of ink, the image quality easily deteriorates.
The carriage 91 decelerates and then stops at the return position RP. The print control portion 114 of the control unit 110 controls the carriage driving motor 82 to decelerate the carriage 91. After the carriage 91 decelerates, the print control portion 114 may reduce the light amount of ultraviolet light emitted by the first UV-lamp 96a. The print control portion 114 reduces the light amount of ultraviolet light emitted by the first UV-lamp 96a, before the carriage 91 stops at the return position RP. When the carriage 91 decelerates, the amount of ultraviolet irradiation of the printing medium M at or near the return position RP increases. The printing medium M at or near the return position RP is excessively irradiated with ultraviolet light. When a portion is excessively irradiated with ultraviolet light, the image quality of the portion excessively irradiated with the ultraviolet light deteriorates more than that of another portion. In particular, when clear ink is included in the plurality of types of ink ejected onto the printing medium M, the image quality easily deteriorates.
The control unit 110 reduces the light amount of ultraviolet light emitted by the first UV-lamp 96a, before the carriage 91 stops at the return position RP.
The printer 100 can suppress excessive ultraviolet irradiation of the printing medium M at or near the return position RP by decreasing the light amount emitted by ultraviolet irradiation before the carriage 91 stops. Thus, the image quality at or near the return position RP is less likely to deteriorate.
In step S101, the printer 100 receives print data. The communication interface 123 receives print data transmitted from the computer 200. The communication interface 123 transmits the received print data to the data processing portion 112. The data processing portion 112 processes the received print data to generate print control data that can be processed by the printer 100. The data processing portion 112 transmits the generated print control data to the print control portion 114. The print control portion 114 receives the print control data.
In step S103, after receiving the print data, the printer 100 moves the carriage 91 from the home position HP in the first scanning direction SD1. The print control portion 114 rotationally drives the carriage driving motor 82, based on the print control data. The carriage 91 stands by in advance at the home position HP. The print control portion 114 rotationally drives the carriage driving motor 82 to move the carriage 91 from the home position HP in the first scanning direction SD1.
The printer 100 moves the carriage 91 from the home position HP in the first scanning direction SD1, and then, the printer 100 executes printing in step S105. When the printing head unit 94 mounted to the carriage 91 moves to a position facing the printing medium M, the printing head 95 included in the printing head unit 94 ejects ink. The ink to be ejected is an ultraviolet-curable ink. The printing head 95 ejects ink, based on the print control data. The printer 100 causes the printing head 95 to eject ink to execute printing. The print control portion 114 controls the printing head unit 94 and the carriage driving motor 82 to cause the printing head 95 to execute printing. The print control portion 114 causes the first UV-lamp 96a to emit ultraviolet light, before the first UV-lamp 96a faces the printing medium M. When the first UV-lamp 96a moves to a position facing the printing medium M, the first UV-lamp 96a irradiates the printing medium M with ultraviolet light. The print control portion 114 controls a start timing of the ultraviolet irradiation by the first UV-lamp 96a and the light amount of the ultraviolet irradiation.
After executing the printing, the printer 100 stops the carriage 91 at the return position RP in step S107. The print control portion 114 decelerates the carriage 91, before the carriage 91 reaches the return position RP. The print control portion 114 controls the carriage driving motor 82 to decelerate the carriage 91. When the printing head unit 94 moves to a position separated from the position facing the printing medium M, the print control portion 114 stops the ejection of ink. The print control portion 114 controls the carriage driving motor 82 to stop the carriage 91 at the return position RP. The return position RP is a position where the first UV-lamp 96a faces the printing medium M.
After the carriage 91 stops at the return position RP, the printer 100 moves the carriage 91 from the return position RP in the second scanning direction SD2 in step S109. The print control portion 114 controls the carriage driving motor 82 to move the carriage 91 in the second scanning direction SD2. The print control portion 114 moves the carriage 91 above the printing medium M in the second scanning direction SD2. While the carriage 91 moves above the printing medium M, the print control portion 114 does not cause the printing head 95 to eject ink. The printer 100 does not execute printing while the carriage 91 moves in the second scanning direction SD2.
The printer 100 includes the carriage 91 on which the first UV-lamp 96a and the printing head unit 94 are mounted in the order from the first UV-lamp 96a to the printing head unit 94 along the first scanning direction SD1. The printer 100 ejects ultraviolet-curable ink onto the printing medium M. In a method of controlling the printer 100, the carriage 91 is moved from the home position HP into the first scanning direction SD1, passes above the printing medium M, and the carriage 91 is stopped at the return position RP where the first UV-lamp 96a mounted to the carriage 91 faces the printing medium M.
When the return position RP is a position where the first UV-lamp 96a faces the printing medium M, a moving distance of the carriage 91 along the X-axis is shortened. When the moving distance of the carriage 91 can be shortened, it is possible to reduce the width of the printer 100 along the X-axis. Thus, a size of the printer 100 can be reduced.
The printer 100 according to the second embodiment includes the printing unit 93 provided with the printing head unit 94, the first UV-lamp 96a, and the second UV-lamp 96b. The second UV-lamp 96b corresponds to an example of a second irradiation portion. The printing unit 93 is mounted to the carriage 91. The first UV-lamp 96a, the printing head unit 94, and the second UV-lamp 96b are mounted to the carriage 91 in the order from the first UV-lamp 96a, the printing head unit 94, and the second UV-lamp 96b along the first scanning direction SD1. The printer 100 performs printing when moving in the first scanning direction SD1 and the second scanning direction SD2.
When the printer 100 is stopped, the carriage 91 is positioned at the home position HP. When the carriage 91 is positioned at the home position HP, the printing head unit 94 is positioned at a predetermined position. The home position HP is a position where the printing head unit 94 and the printing head 95 included in the printing head unit 94 stand by. The printing head unit 94 may face the maintenance mechanism when the printing head unit 94 is positioned at the predetermined position. When the printing head unit 94 is positioned at the predetermined position, the nozzles of the printing head 95 may be capped by a capping member (not illustrated).
When receiving a print instruction, the carriage 91 moves from the home position HP in the first scanning direction SD1. When the printing head unit 94 moves to a position facing the printing medium M, the printing head 95 of the printing head unit 94 ejects ink. The printer 100 causes the printing head 95 to eject ink to perform printing on the printing medium M. The printing head 95 performs printing on the printing medium M, until the carriage 91 moves to a first return position RP1. The first UV-lamp 96a emits ultraviolet light, before moving to a position facing the printing medium M. When the first UV-lamp 96a moves to the position facing the printing medium M, the first UV-lamp 96a irradiates the printing medium M with ultraviolet light. The first UV-lamp 96a emits ultraviolet light, until the carriage 91 moves to the first return position RP1.
When the carriage 91 is positioned at the first return position RP1, the first UV-lamp 96a faces the printing medium M. The first return position RP1 is a position where the first UV-lamp 96a faces the printing medium M. The first UV-lamp 96a stops at a position where an end portion of the printing medium M in the +X direction can be irradiated with ultraviolet light emitted by the first UV-lamp 96a. The first UV-lamp 96a can irradiate the end portion of the printing medium M in the +X direction with ultraviolet light. At the first return position RP1, the printing head unit 94 is positioned at a position separated from a position facing the printing medium M. When the printing head unit 94 moves to the position separated from the position facing the printing medium M, the printing head unit 94 can print the end portion of the printing medium M in the +X direction.
When a position where the first UV-lamp 96a faces the printing medium M is selected as the first return position RP1 in the printer 100, it is possible to shorten a moving distance of the carriage 91 along the X-axis. By shortening the moving distance of the carriage 91 along the X-axis, it is possible to reduce a width of the printer 100 along the X-axis. Thus, a size of the printer 100 can be reduced.
When the carriage 91 is positioned at the second return position RP2, the second UV-lamp 96b faces the printing medium M. The second return position RP2 is a position where the second UV-lamp 96b faces the printing medium M. The second UV-lamp 96b stops at a position where an end portion of the printing medium M in the −X direction can be irradiated with ultraviolet light emitted by the second UV-lamp 96b. The second UV-lamp 96b can irradiate the end portion of the printing medium M in the −X direction with ultraviolet light. At the second return position RP2, the printing head unit 94 is positioned at a position separated from a position facing the printing medium M. When the printing head unit 94 moves to the position separated from the position facing the printing medium M, the printing head unit 94 can print the end portion of the printing medium M in the −X direction.
The printer 100 includes the second UV-lamp 96b that is mounted to the carriage 91 and configured to emit ultraviolet light. The second UV-lamp 96b is placed at a position in the first scanning direction SD1 with respect to the printing head unit 94.
The printer 100 can irradiate the printing medium M with ultraviolet light, when the carriage 91 is moving in the first scanning direction SD1 and when the carriage 91 is moving in the second scanning direction SD2.
The print control portion 114 controls the carriage driving motor 82 to move the carriage 91 stopped at the first return position RP1 in the second scanning direction SD2, which is a reverse direction to the first scanning direction SD1, to the second return position RP2 where the second UV-lamp 96b faces the printing medium M and the printing head unit 94 does not face the printing medium M, and then, moves the carriage 91 from the second return position RP2 in the first scanning direction SD1.
At the second return position RP2, the moving direction of the carriage 91 is switched from the second scanning direction SD2 to the first scanning direction SD1. The printer 100 can increase a printing velocity.
In step S201, the printer 100 receives print data. The communication interface 123 receives print data transmitted from the computer 200. The communication interface 123 transmits the received print data to the data processing portion 112. The data processing portion 112 processes the received print data to generate print control data that can be processed by the printer 100. The data processing portion 112 transmits the generated print control data to the print control portion 114. The print control portion 114 receives the print control data.
In step S203, after receiving the print data, the printer 100 moves the carriage 91 from the home position HP in the first scanning direction SD1. The print control portion 114 rotationally drives the carriage driving motor 82, based on the print control data. The carriage 91 stands by in advance at the home position HP. The print control portion 114 rotationally drives the carriage driving motor 82 to move the carriage 91 from the home position HP in the first scanning direction SD1.
The printer 100 moves the carriage 91 from the home position HP in the first scanning direction SD1, and then, the printer 100 executes printing in step S205. When the printing head unit 94 mounted to the carriage 91 moves to a position facing the printing medium M, the printing head 95 of the printing head unit 94 ejects ink. The ink to be ejected is an ultraviolet-curable ink. The printing head 95 ejects ink, based on the print control data. The printer 100 causes the printing head 95 to eject ink to execute printing. The print control portion 114 controls the printing head unit 94 and the carriage driving motor 82 to cause the printing head 95 to execute printing. The print control portion 114 causes the first UV-lamp 96a to emit ultraviolet light, before the first UV-lamp 96a faces the printing medium M. When the first UV-lamp 96a moves to a position facing the printing medium M, the first UV-lamp 96a irradiates the printing medium M with ultraviolet light. The print control portion 114 controls a start timing of the ultraviolet irradiation by the first UV-lamp 96a and the light amount of the ultraviolet irradiation. The print control portion 114 controls the second UV-lamp 96b. When the carriage 91 moves in the first scanning direction SD1, the print control portion 114 does not cause the second UV-lamp 96b to emit ultraviolet light.
After executing printing, the printer 100 stops the carriage 91 at the first return position RP1 in step S207. The print control portion 114 decelerates the carriage 91, before the carriage 91 reaches the first return position RP1. The print control portion 114 controls the carriage driving motor 82 to decelerate the carriage 91. When the printing head unit 94 moves to a position separated from the position facing the printing medium M, the print control portion 114 stops the ejection of ink. The print control portion 114 controls the carriage driving motor 82 to stop the carriage 91 at the first return position RP1. The first return position RP1 is a position where the first UV-lamp 96a faces the printing medium M.
After the carriage 91 stops at the first return position RP1, the printer 100 moves the carriage 91 from the first return position RP1 in the second scanning direction SD2 in step S209. The print control portion 114 controls the carriage driving motor 82 to move the carriage 91 in the second scanning direction SD2.
After moving the carriage 91 in the second scanning direction SD2, the printer 100 executes printing in step S211. When the printing head unit 94 mounted to the carriage 91 is positioned at a position facing the printing medium M, the printing head 95 of the printing head unit 94 ejects ink. The printing head 95 ejects ink, based on the print control data. The printer 100 causes the printing head 95 to eject ink to execute printing. The print control portion 114 controls the printing head unit 94 and the carriage driving motor 82 to cause the printing head 95 to execute printing. The print control portion 114 causes the second UV-lamp 96b to emit ultraviolet light, before the second UV-lamp 96b faces the printing medium M. When the second UV-lamp 96b moves to the position facing the printing medium M, the second UV-lamp 96b irradiates the printing medium M with ultraviolet light. The print control portion 114 controls a start timing of the ultraviolet irradiation by the second UV-lamp 96b and the light amount of the ultraviolet irradiation. The print control portion 114 controls the first UV-lamp 96a. When the carriage 91 is moving in the second scanning direction SD2, the print control portion 114 does not cause the first UV-lamp 96a to emit ultraviolet light.
After executing printing, the printer 100 stops the carriage 91 at the second return position RP2 in step S213. The print control portion 114 decelerates the carriage 91, before the carriage 91 reaches the second return position RP2. The print control portion 114 controls the carriage driving motor 82 to decelerate the carriage 91. When the printing head unit 94 moves to a position separated from the position facing the printing medium M, the print control portion 114 stops the ejection of ink. The print control portion 114 controls the carriage driving motor 82 to stop the carriage 91 at the second return position RP2. The second return position RP2 is a position where the second UV-lamp 96b faces the printing medium M.
Number | Date | Country | Kind |
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2022-038940 | Mar 2022 | JP | national |