Patent Application
20150091963
The present invention relates to a printing apparatus configured to correct step shift as printing shift in a transportation direction of a print medium, and a method of correcting the step shift.
Examples of such a conventional apparatus include an inkjet printing apparatus having an inkjet printing head, an inspecting unit, and a controller. See, for example, Japanese Patent Publication No. 2010-42629A.
The inkjet printing head is constituted by a plurality of printing modules arranged in a width direction (primary scanning direction) of web paper, the width direction being orthogonal to a transportation direction of the web paper. Moreover, in a construction for color printing, printing heads for black (K), cyan (C), magenta (M), and yellow (Y) are arranged in this order from upstream in the transportation direction of the web paper.
The controller controls the printing heads so as to print a correcting chart onto the web paper, and capture the correcting chart while locating the correcting chart at the inspecting unit. Thereafter, the controller determines step shift of the printing head for black (K) in the transportation direction in accordance with the correcting chart, thereby determining correction data for correcting the step shift. Then, the controller applies the correction data upon printing with the printing head for black (K) to print the correcting chart with the step shift eliminated therefrom at three portions of the web paper. In addition, the printing heads for cyan (C), magenta (M), and yellow (Y) print correcting charts, respectively, on the three correcting charts for each color printed with the printing head for black (K). Thereafter, the correcting charts for three colors are captured with the inspecting unit. The controller determines the step shift of the printing heads for each color relative to the printing head for black (K) in the transportation direction, and determines the correction data for correcting a shift amount for each color in the transportation direction.
As noted above, the controller determines the step shift in the transportation direction of the printing head for black (K) only at a first correcting chart, and determines correction data for correcting the step shift. Thereafter, the controller determines the step shift in the transportation direction of the printing heads for each color relative to the printing head for black (K) by printing a second correcting chart for step-shift correction. Then, the controller determines correction data for correcting the step shift. In this manner, the step shift of the printing heads for every color upon printing is eliminated.
However, the example of the conventional apparatus with such a construction has the following drawback.
That is, the conventional apparatus needs two-time printing of the correcting chart, causing a low acquiring efficiency of the correction data for correcting the step shift. Such a problem may arise. The low acquiring efficiency causes more time to start printing of products, leading to decreased availability of the apparatus. Consequently, enhancing acquiring efficiency is an important task.
Additional features of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention.
The present invention has been made regarding the state of the art noted above, and its object is to provide an inkjet printing apparatus that allows efficient acquisition of correction data by designing determination of the correction data, and to provide a method of correcting step shift of the apparatus.
In order to accomplish the above object, the present invention adopts the following construction.
One embodiment of the present invention is a printing apparatus configured to perform printing to a print medium. The printing apparatus includes a printer having at least two line heads spaced away in a transportation direction of the print medium, the line heads each having a plurality of recording modules with a train of recording devices arranged linearly in a width direction of the print medium; a scanner configured to scan an image printed with the printer to obtain a scanned image; a correcting-chart printing unit configured to cause a first line head of the printer to print a first correcting chart in a first line head printing area and cause the first line head to print the first correcting chart and causes a second line head to print a second correcting chart in a second line head printing area, away from the first line head printing area in the transportation direction; a scanned image collecting unit configured to operate the scanner to read the first line head printing area and the second line head printing area to collect a first scanned image and a second scanned image, respectively; a correction-data calculating device configured to calculate correction data; and an adjusting device configured to adjust a timing in accordance with the correction data upon printing with the printer. The correction-data calculating device regards a line figure in the first scanned image formed with one of the plurality of recording modules as a reference line figure, and determines a difference in the transportation direction between the reference line figure and a line figure formed with the other recording module as a reference head difference, determines a difference in the transportation direction between a first line figure and a second line figure of the second scanned image as an individual head difference, the first line figure being formed with the first line head and the second line figure being formed with the second line head, and sums up the reference head difference and the individual head difference to obtain a total for every recording module, the reference head difference being regarded as the correction data in the transportation direction for every recording module in the first line head, and the total being regarded as the correction data for every recording module in the second line head
With the embodiment of the present invention, the correcting-chart printing unit prints the first correcting chart in the first line head printing area, and prints the second correcting chart in the second line head printing area. The scanned image collecting unit collects the areas as the first scanned image and the second scanned image, respectively. The correction-data calculating device adopts the line figure of the first scanned image formed with one of the recording modules as the reference lined figure, and determines the difference in the transportation direction between the reference line figure and the other line figure formed with the other recording module, thereby obtaining the result as the reference head difference. In addition, the correction-data calculating device determines the difference in the transportation direction between the first line figure and the second line figure of the second scanned image formed with the first line head and the second line head, respectively, to obtain the result as the individual head difference. Then, the correction-data calculating device sums the reference head difference and the individual head difference for every recording module. Each the reference head difference is regarded as the correction data in the transportation direction for every recording module in the first line head. Each the total containing the reference head difference is regarded as the correction data for every recording module. The adjusting device adjusts the timing upon the printing with the printer in accordance with the correction data. Consequently, the correction data is obtainable through one-time printing. This achieves an enhanced acquiring efficiency of the correction data.
Moreover, the correcting-chart printing unit according to the embodiment of the present invention preferably performs printing of the line figure of the first correcting chart for every recording module and the line figure of the second correcting chart for every recording module in the second line head printing area by a length in the width direction of the print medium such that the line figures printed at the same position in the transportation direction do not overlap each other.
The line figure of the first correcting chart and that of the second correcting chart each have a length such that they do not overlap each other when they are printed at the same position in the transportation direction. Consequently, no detection of the difference is avoidable.
Moreover, the correcting-chart printing unit according to the embodiment of the present invention prints the line figures of the first correcting chart and the second correcting chart in the second line head printing area so as to be spaced away from each other in the transportation direction with a portion other than the recording module used upon printing the line figures. The correction-data calculating device calculates the individual head difference by averaging step shift, the step shift being determined from the line figures of the first and second correcting charts in the second line head printing area for every recording module. Such is preferable.
A train of recording devices in the line head is not linear in the width direction due to machining accuracy, and thus shifting occurs in the transportation direction. Accordingly, when the individual head difference is determined from only the difference between the first and second correcting charts printed with a part of the train of recording devices in the line head, an error from the shifting may possibly increase. Then, the individual head difference is determined by averaging the difference in the transportation direction of the first and second correcting charts printed with the train of recording devices in a part of the line head and the difference in the transportation direction between the first and second correcting charts printed with the remaining part of the train of recording devices in the line head. This achieves suppressed influence of the error due to the shifting. As a result, an accurate individual head difference is obtainable.
Moreover, the first line head of the printer preferably performs printing prior to the second line head. The reference line figure is preferably printed with one of the plurality of recording modules that performs first printing.
Here, the first line head that performs prior printing or the recording module that performs first printing is referred. Consequently, the other line heads or recording modules are readily aligned.
Moreover, in the embodiment of the present invention, when the recording module includes a plurality of trains of recording devices, each of the trains of recording devices subsequent to the second train in the first line head is preferably regarded as the second line head.
Even with the printer enhancing resolution by a plurality of trains of recording devices, when each of the trains of recording devices subsequent to the second train in the first line head is regarded as the second line head, correction data similar to that with one train of recording devices is obtainable.
Another embodiment of the present invention is a method of correcting step shift of a printing apparatus configured to perform printing to a print medium. The method includes a correcting-chart printing step of printing a first correcting chart with a first line head of a printer onto a first line head printing area and printing onto a second line head printing area, spaced away from the first line head printing area in a transportation direction, the first correcting chart being printed with the first line head and a second correcting chart being printed with a second line head; a scanned-image collecting step of reading the first line head printing area and the second line head printing area to collect a first scanned image and a second scanned image, respectively; a correction-data calculating step of calculating correction data; and an adjusting step of adjusting a timing in accordance with the correction data upon printing with the printer. The correction-data calculating step is performed by regarding a line figure in the first scanned image formed with one of the plurality of recording modules as a reference line figure, and determining a difference in the transportation direction between the reference line figure and a line figure formed with the other recording module as a reference head difference, determining a difference in the transportation direction between a first line figure and a second line figure of the second scanned image formed with the first line head and the second line head, respectively as an individual head difference, summing up the reference head difference and the individual head difference for every recording module, regarding each the reference head difference as the correction data in the transportation direction for every recording module in the first line head, and regarding each of the sum as the correction data in the second line head for every recording module.
In the embodiment of the present invention, in the correcting-chart printing step, the first correcting chart is printed onto the first line head printing area, and the second correcting chart is printed onto the second line head printing area. In the scanned-image collecting step, the charts are collected as the first and second scanned images. In the correction-data calculating step, the line figure of the first scanned image formed with one recording module is regarded as the reference line figure, and the difference in the transportation direction between the line figure and the line figure formed with the other recording module is regarded as the reference head difference. In addition, in the correction-data calculating step, the difference in the transportation direction between the first and the second line figures of the second scanned image formed with the first and the second line heads, respectively, is regarded as the individual head difference. Then, in the correction-data calculating, the reference head difference and the individual head difference are summed up for every recording module, the reference head difference is regarded as the correction data in the transportation direction for every recording module in the first line head, and the sum containing the reference head difference us regarded as the correction data for recording module. In the adjusting step, the timing is adjusted in accordance with the correction data upon printing with the printer. Consequently, the correction data is obtainable through one-time printing. This achieves an enhanced acquiring efficiency of the correction data.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
For the purpose of illustrating the invention, there are shown in the drawings several forms which are presently preferred, it being understood, however, that the invention is not limited to the precise arrangement and instrumentalities shown.
The invention is described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure is thorough, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity. Like reference numerals in the drawings denote like elements.
The following describes one example of the present invention with reference to drawings.
The inkjet printing apparatus 1 according to the embodiment includes a paper feeder 3, a print unit 5, and a take-up roller 7.
The paper feeder 3 feeds web paper WP in a roll form. The print unit 5 of inkjet type performs printing by discharging ink droplets onto the web paper WP, thereby performing printing to the web paper WP. The take-up roller 7 winds up the printed web paper WP into a roll form.
The print unit 5 includes a drive roller 9 on an upstream side. The drive roller 9 takes in the web paper WP from the paper feeder 3. The web paper WP unwound from the paper feeder 3 by the drive roller 9 is transported downstream toward the take-up roller 7 along a plurality of transport rollers 11. A drive roller 13 is disposed between the most downstream transport roller 11 and the take-up roller 7. The drive roller 13 feeds the web paper WP travelling on the transport rollers 11 toward the take-up roller 7.
Between the drive rollers 9 and 13, the print unit 5 has a printer 15, a drying unit 17, and an inspecting unit 19 arranged in this order from upstream to downstream. The drying unit 17 dries a portion of the web paper WP printed with the printer 15. The inspecting unit 19 inspects the printed portion for any stains or omissions.
The printer 15 includes a plurality of printing heads 21 configured to discharge ink droplets. Here, four printing heads 21 are arranged by given intervals in a transportation direction of the web paper WP. The four printing heads 21 are, for example, provided for performing printing in different colors. In this embodiment, four printing heads 21 for black (K), cyan (C), magenta (M), and yellow (Y) are provided. Each of the printing heads 21 includes a plurality of recording modules 23. The recording modules 23 each have a printing width sufficient to perform printing without moving a printing area of the web paper WP in a width direction (in a direction perpendicular to the plane of
As illustrated in
The controller 31 controls en bloc transportation of the drive rollers 9, 13, discharge of the ink droplets with the printer 15, drying with the drying unit 17, and inspection with the inspecting unit 19. The controller 31 is constituted by a CPU, a memory, and the like. The controller 31 is connected to a storing unit 33 configured to store information.
The controller 31 controls the printer 15 and the drive rollers 9, 13 to print the correcting chart onto the web paper WP. The controller 31 controls the inspecting unit 19 to read the chart for adjustment and analyze a scanned image thereof. Consequently, the correction data for correcting a discharge timing and the like from the printer 15 is calculated. Then, the discharge timing is adjusted in accordance with the correction data upon printing pf product. This achieves accurate printing onto the web paper WP.
Here, the printer 15 corresponds to the “printer” in the present invention. The inspecting unit 19 corresponds to the “scanner” in the present invention. The printing head 21 corresponds to the “line head” in the present invention. The controller 31 corresponds to the “correcting-chart printing unit”, the “correction-data calculating device”, and the “adjusting device” in the present invention.
Now the correcting chart is to be described with reference to
The controller 31 controls the printer 15 and the drive rollers 9, 13 to print a correcting chart CC as illustrated in
Here, the first to fourth line head areas PA1 to PA4 correspond to the “line head printing area” in the present invention.
In the first correcting chart CC1, trains 25 of recording devices of five recording modules 23 in the printing head 21K for black draw lines SL1 to SLS, respectively, in the width direction of the web paper WP at the same timing. One line should be drawn in the width direction upon discharge at the same timing. Actually, as illustrated in the drawing, step shift occurs due to assembly error of the recording modules 23 to the printing head 21, and thus no line is generated. In the second correcting chart CC2, trains 25 of recording devices of five recording modules 23 in the printing head 21K for black draw lines KL1 to KL5, respectively, in the width direction of the web paper WP at the same timing. Similarly trains 25 of recording devices of five recording modules 23 in the printing head 21C for cyan draw lines CL1 to CL5, respectively, in the width direction of the web paper WP at the same timing.
In the third correcting chart CC3, similar to the second correcting chart CC2, the printing head 21K for black draws lines KL1 to KL5, and the printing head 21M for magenta draws lines ML1 to ML5. In the fourth correcting chart CC4, the printing head 21K for black draws lines KL1 to KL5, and the printing head 21Y for yellow draws lines YL1 to YL5.
Here, the second to fourth correcting charts CC2 to CC4 contain lines, other than the line KL1 to KL5 by the printing head for black, represented by dotted lines. This helps distinction of the lines KL1 to 5 by the printing head for black in
Moreover, in the second to fourth correcting charts CC2 to CC4, the lines KL1 to KL5 by the printing head for black have a length substantially half the lines SL1 to SL5 by the printing head for black, respectively, in the first correcting chart CC1. In addition, in the second to fourth correcting charts CC2 to CC4, the lines other than those by the printing head for black have a length half the black lines SL1 to SL5 by the printing head for black, respectively, in the first correcting chart CC1. This is for eliminating difficulty in identifying the lines due to overlapping upon determining the difference in the transportation direction in the second to fourth correcting charts CC2 to CC4.
As illustrated in
Next, a difference cd1 between the black line KL1 and the cyan line CL1 is determined, the line KL1 being generated by the recording module 23 on the left end of the second correcting chart CC2. Similarly, a difference cd2 between the black line KL2 and the cyan line CL2, a difference cd3 between the black line KL3 and the cyan line CL3, and a difference cd4 between the black line KL4 and the cyan line CL4 are each determined.
Similarly, differences md1 to md5 in the third correcting chart CC3 are each determined, and differences yd1 to yd5 in the fourth correcting chart CC4 are each determined.
The differences d1 to d5 (the reference head differences), and the differences cd1 to cd5, md1 to md5, and yd1 to yd5 (individual head differences) are stored in the storing unit 33. The differences d1 to d5 are not changed and regarded as the correction data of the printing head 21K for black. Moreover, the sum of the differences d1 to d5 and the differences cd1 to cd5, being located in a position corresponding to each other, respectively, are regarded as correction data of the printing head 21C for cyan. The sum of the differences d1 to d5 and the differences md1 to md5, being located in a position corresponding to each other, respectively, are regarded as correction data of the printing head 21M for magenta. The sum of the differences d1 to d5 and the differences yd1 to yd5, being located in a position corresponding to each other, respectively, are regarded as correction data of the printing head 21Y for yellow. The correction data is stored in the storing unit 33. The controller 31 calls the correction data upon printing to use it for correction.
The following describes operation of the inkjet printing apparatus 1 with reference to
Step S1
The controller 31 performs control to print the correcting chart CC as in
Step S2
The controller 31 controls the inspecting unit 19 to scan the correcting chart CC to collect a scanned image.
Step S3
As noted above, the controller 31 calculates the correction data (differences d1 to d5) of the printing head 21K for black, the correction data (the sum of the differences d1 to d5 and the differences cd1 to cd5 in the corresponding position, respectively) of the printing head 21C for cyan, the correction data (the sum the differences d1 to d5 and the differences md1 to md5 in the corresponding position, respectively) of the printing head 21M for magenta, and the correction data (the sum of the differences d1 to d5 and the differences yd1 to yd5 in the corresponding position, respectively) of the printing head 21Y for yellow. The correction data is stored in the storing unit 33.
Step S4
The controller 31 reads out the correction data in the storing unit 33, and performs printing while performing correction.
In the embodiment of the present invention, the controller 31 performs control so as to print the correcting charts CC in the first to fourth line head areas PA1 to PA4, and collects the charts as scanned images. Then, the controller 31 determines the differences d1 to d5, the differences cd1 to cd5, the differences md1 to md5, and the differences yd1 to yd5. Thereafter, the controller 31 calculates the sum of the differences in the corresponding positions. The differences d1 to d5 are regarded as the correction data of the printing head 21K for black, and the sum of the differences in the corresponding positions is each regarded as the correction data of the printing head 21C, 21M, and 21Y for cyan, magenta, yellow, respectively. The controller 31 controls the timing in accordance with the correction data upon printing with the printer 15. Consequently, the correction data is obtainable with one-time printing. This achieves an enhanced acquiring efficiency of the correction data.
This invention is not limited to the foregoing examples, but may be modified as follows.
(1) The embodiment mentioned above adopts one train 25 of the recording devices in the recording module 23 of the printing head 21. However, the present invention is not limited to such a construction. For instance, as illustrated in
In such a construction, the train 25A of the recording devices in the printing head 21K for black is regarded as a printing head 21K1, and the train 25B of the recording devices is regarded as a printing head 21K2. In addition, the train 25A of the recording device in the printing head 21C for cyan is regarded as a printing head 21C1, and the train 25B of the recording device in the printing head 21C for cyan is regarded as a printing head 21C2. Similarly, the trains 25A and 25B in the printing head 21M for magenta are regarded as printing heads 21M1 and 21M2, respectively. The trains 25A and 25B in the printing head 21Y for yellow are regarded as printing heads 21Y1 and 21Y2, respectively.
The correcting chart CC is constituted by the correcting charts CC1 to CC8. In this embodiment, each chart is drawn based on the printing head 21K1 for black. Specifically, the correcting chart CC1 is drawn with the printing head 21K1 for black. The correcting chart CC2 is drawn with the printing head 21K1 for black and the printing head 21K2 for black. The correcting chart CC3 is drawn with the printing head 21K1 for black and the printing head 21C1 for cyan. The correcting chart CC4 is drawn with the printing head 21K1 for black and the printing head 21C2 for cyan. The correcting chart CC5 is drawn with the printing head 21K1 for black and the printing head 21M1 for magenta. The correcting chart CC6 is drawn with the printing head 21K1 for black and the printing head 21M2 for magenta. The correcting chart CC7 is drawn with the printing head 21K1 for black and the printing head 21Y1 for yellow. The correcting chart CC8 is drawn with the printing head 21K1 for black and the printing head 21Y2 for yellow.
Then, the difference in the correcting chart CC1 is regarded as the correction data of the printing head 21K1 for black. The sum of the difference in the correcting chart CC1 and the differences in the correcting charts CC2 to CC8 each in the corresponding position is regarded as the correction data of the printing head 21K2 for black, the correction data of the printing heads 21C1, C2 for cyan, the correction data of the printing heads 21M1, M2 for magenta, and the correction data of the printing heads 21Y1, Y2 for yellow, respectively. Determining the correction data in this manner achieves application of the present invention to the construction such a printing head 21 having two trains 25N of the recording devices.
(2) In the embodiment mentioned above, the web paper WP is adopted as the print medium. However, the present invention is not limited to the print medium. For instance, examples of the print medium include a film and printing paper in a sheet form.
(3) In the embodiment mentioned above, the printer 15 is constituted by four printing heads 21 for black, magenta, cyan, and yellow. Alternatively, the present invention is applicable to an apparatus including at least two printing heads 21. Moreover, the printing head is not limited to one for color printing. For instance, a construction having two or more printing heads 21 for black is applicable.
(4) In the embodiment mentioned above, the inkjet printing apparatus 1 has been described as one example of the printing apparatus. However, the present invention is not limited to the inkjet apparatus.
(5) In the embodiment mentioned above, it is preferable that lines are printed in the second to fourth line head areas PA2 to PA4.
For instance, as illustrated in
As illustrated in
The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof and, accordingly, reference should be made to the appended claims, rather than to the foregoing specification, as indicating the scope of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-204086 | Sep 2013 | JP | national |
