Patent Application
20110037806
1. Field of the Invention
The present invention relates to an inkjet printing apparatus and an inkjet printing method.
2. Description of the Related Art
For example, there are some cases where in a so-called serial scan type printer performing a print operation by reciprocally carrying a printing head onto a print medium, which is disclosed in Japanese Patent Laid-Open No. H08-058083(1996), a deviation amount in a landing position of ink differs corresponding to a scan direction due to the structure of the printer, the posture of the printing head and the like. When the deviation amount in the landing position of the ink differs corresponding to the scan direction, there is possible generation of a so-called white stripe or black stripe, possibly degrading image quality of the printer.
Incidentally the technology disclosed in the above publication possibly invites degradation of through-put since a scan speed changes depending on the scan direction.
An object of the present invention is to provide a printer and a printing method which can restrict quality degradation of a print image due to a deviation amount in a landing position of ink while restricting degradation of through-put.
In a first aspect of the present invention, there is provided a printing apparatus includes a scanning unit configured to make a printing head execute scans of a printing medium in back and forth directions, the printing head having a plurality of arrayed ejection ports for ejecting ink and a controller configured to control the scanning unit and the printing head so as to make the printing head execute multiple scans of a unit region of the print medium and print an image thereon, wherein the controller controls each of printing rates of the printing head during the scans in the back and forth directions so as to lower a printing rate during one of the scans in the back and forth directions than that during the other, wherein the one causes a relatively large landing deviation of ink in an array direction of the ejection ports and the other causes a relatively small landing deviation of ink in the array direction.
In a second aspect of the present invention, there is provided a printing method having a step of making a printing head execute multiple scans of a unit region of a printing medium in back and forth directions and print an image thereon, the printing head having a plurality of arrayed ejection ports for ejecting ink and a step of controlling each of printing rates of the printing head during the scans in the back and forth directions so as to lower a printing rate during one of the scans in the back and forth directions than that during the other, wherein the one causes a relatively large landing deviation of ink in an array direction of the ejection ports and the other causes a relatively small landing deviation of ink in the array direction.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a preferred embodiment of the present invention will be in detail explained exemplarily with reference to the attached drawings. However, components described in the embodiment are shown only as an example and the scope of the present invention is not limited thereto only.
The platen 5003 is disposed a printing position facing to an ink ejection port formation surface (an ejection surface) of the inkjet-type printing head 5004 to support a reverse side of a print medium P and maintain a constant distance between an obverse side of a print medium P and the ejection surface. After a print medium P is conveyed on the platen and printed an image thereon, the print medium P is nipped between a discharging roller 5005, which is rotating, and a spur 5006 as a rotor, which follows the discharging roller 5005, thereby the print medium P is conveyed in the direction of A and discharged from the platen 5003 to a discharge tray 1004. The discharging roller 5005 and the spur 5006 are constituent of a second conveying means downstream in the conveying direction of the print medium P.
The printing head 5004 is removably mounted on a carriage 5008 so that the ejection surface of the printing head 5004 faces to the platen 5003 or a print medium P thereon. The carriage 5008 is moved back and forth along two guide rails 5009 and 5010 by driving force of a carriage motor. And the printing head 5004 performs an ink ejection operation in accordance with printing data in the back and forth movement. Further, an optical sensor (not shown) is mounted on the carriage 5008 downstream of the printing head 5004 in the conveying direction, which is used, such as when reading an optical characteristic of the after-mentioned test pattern. A traveling direction of the carriage 5008 intersects with a direction where the print medium is conveyed (a direction of an arrow A), which is called a “scan direction”. On the other hand, the conveying direction of the print medium is called a “sub-scan direction”. By alternately repeating a main scan (movement with a printing operation) of the carriage 5008 and the printing head 5004, and conveying of the print medium, a print to the print medium is performed.
In the print element unit H1002, formation of a plate joint body (element substrate) by the jointing of the first plate and the second plate, mount of the print element to the plate joint body, lamination of the electrical wiring tape and electrical joint between the tape and the print element, sealing of the electrical connection portion and the like are carried out in that order. The first plate H1200 in which planarity is required in view of an influence on an ejection direction of the droplet is configured by, for example, an alumina (Al2O3) material having a thickness of 0.5 to 10 mm. In the first plate H1200, an ink supply port H1202 for supplying ink of black to the first print element H1100 and ink supply ports H1201 for supplying ink of cyan, magenta, yellow, and black are formed.
The second plate H1400 is a single sheet-shaped member having a thickness of 0.5 to 1 mm and has window-shaped openings H1401 each larger than a contour dimension of each of the first print element H1100 and the second print element H1101 bonded and fixed to the first plate H1200. The second plate H1400 is laminated and fixed with an adhesive agent on the first plate H1200 to form the plate joint body.
The first print element H1100 and the second print element H1101 are bonded and fixed to a surface of the first plate formed in the openings H1401. It is difficult to accurately mount the print element due to low positioning accuracy when bonding and fixing the first print element H1100 and the second print element H1101 to the first plate and displacement of the adhesive agent. An assembly error of the printing head can cause a landing deviation of ink to be described later.
Each of the print elements H1100 and H1101 having the print element arrays H1104 is formed of a well-known structure as a side shooter bubble jet (registered trademark) substrate. The print elements H1100 and H1101 have ink supply ports, heater arrays and electrode portions. A TAB tape is adopted in the electrical wiring tape (hereinafter, wiring tape) H1300. The TAB tape is a laminated body formed of a tape substrate (base film), a copper foil wire and a cover layer.
Inner leads H1302 as connection terminals extend in two sections of a device hole corresponding to the electrode portion of the print element. The wiring tape H1300 is bonded and fixed at a side of the cover layer to a surface (tape bonding surface) of the second plate through a thermosetting epoxy plastic bonding layer and the base film of the wiring tape H1300 serves as a smooth capping surface which a capping member of the print element unit is in contact with.
Next, a printing method according to an embodiment in the present invention will be explained. It should be noted that in the present embodiment, there is explained an example of a two-path print where a print of an image to a unit region of the print medium is completed by one back and forth scan, that is, two scans of the unit region of the print medium.
In the printing method of the present embodiment, a printing rate in the scan direction where a landing deviation of ink in the array direction of the ink ejection ports 13 of the printing head is relatively large is set relatively low and the printing rate in the scan direction where the landing deviation of ink in the array direction of the ink ejection ports 13 in the printing head is relatively small is set relatively high. At this time, it is preferable to define the printing rate corresponding to a difference between landing deviations of ink in respective scan directions. A method of acquiring the landing deviation in each scan direction will be described later. In addition, the printing rate is defined by a mask selectively allowing output of print data for performing a print on a print medium. The arrangement of the mask is well known and a detail explanation thereof is omitted, but not only a regular mask but also a mask of a gradation pattern may be used.
The definition of the printing rate in each path in an actual print operation may be provided as software of the CPU in
Here, Table 1 shows an example of setting a printing rate in a case where a landing deviation of ink by a scan in the forth direction is relatively small and a landing deviation of ink by a scan in the back direction is relatively large. That is, the printing rate in the back direction as the scan direction where the landing deviation of ink in the array direction of the ink ejection ports 13 is relatively large is as relatively low as 45%, and the printing rate in the forth direction as the scan direction where the landing deviation of ink in the array direction of the ink ejection ports 13 is relatively small is as relatively high as 55%. In a case where the landing deviation of ink in each scan direction does not occur, the printing rate is set as 50% in each of the back and forth directions. Here, the printing rate is a ratio of pixels allowing a print to pixels contained in a unit area. A general method of changing the printing rate is carried out by applying a mask pattern determining whether or not ejection of ink droplets is allowed for each pixel to binary print data determining ejection or non-ejection of ink droplets for each pixel to skip the print data.
Next, an operation of the printing method in the present embodiment will be explained. Here,
When the printing rate is relatively high, an air immediately beneath the nozzle array is pushed away by ink droplets ejected from the nozzle array, so that air flow flowing toward a central region of the nozzle array in the array direction occurs. As a result, ink droplets ejected from end regions of a nozzle array tend to easily deviate toward the side of the central region, as understood from
In addition, when a distance between the printing head and the print medium becomes large, the landing deviation of ink becomes larger than that of
In the present embodiment, the printing rate in the scan direction where the landing deviation of ink in the array direction of the ink ejection ports 13 is large is set relatively small, so that degradation of the image quality due to the landing deviation can be prevented.
In addition, one of the factors that distances between the printing head and the print medium are different between in the back and forth directions is a change of posture of the carriage.
Next, an example of the setting procedure of the above printing rate will be explained. Here,
First, a test pattern is formed for acquiring landing deviations of ink in the printer (S1). The test pattern is used for detecting information in regard to landing deviations of ink in each of a scan in the forth direction and a scan in the back direction. The production of the test pattern is to print plural test patches by differentiating a feeding amount of the print medium in a sub-scan direction. It should be noted that a method of producing the test pattern will be described later. In addition, a difference in optical characteristics between the respective test patches in the test pattern is used to detect information in regard to landing deviations of ink in each of a scan in the forth direction and a scan in the back direction (S2). Next, a difference between the landing deviations of ink respectively by the scan in the forth direction and the scan in the back direction is calculated (S3). Further, a printing rate table is referred to corresponding to the calculated difference between the landing deviations of ink respectively by the scan in the forth direction and the scan in the back direction (S4). As a result, the printing rate of each of the scan in the forth direction and the scan in the back direction is acquired (S5). Table 2 and table 3 show examples of the printing rate tables.
As apparent from Table 2, the printing rate is defined corresponding to a difference between the landing deviations of ink in the respective scan directions. In addition, in a case where the landing deviation of ink by each of the scan in the forth direction and the scan in the back direction originally differ from each other due to the configuration of the printer, it is, as shown in Table 3, possible to differentiate the printing rate between the respective scan directions also in a case where the difference between the landing deviations in the respective scan directions is zero.
Here,
The test pattern is, as shown in
In
Next, a detection of a landing deviation of ink in each of the scan in the forth direction and the scan in the back direction will be explained.
In the test patch 402, as shown in
As described above, a difference in the landing deviation of ink between the scans in the back and forth directions can be detected by selecting an image of a uniform print density from the test patches produced by changing the landing deviation in the sub-scan direction between the patterns printed in the first scan and the second scan. It should be noted that the print density can be acquired, for example, by measuring a reflective optical density using an optical sensor in regard to five patches produced in each of the scans in the back and forth directions. In addition, by selecting a test patch in which an output value having a high reflective optical density can be acquired at the optical measurement using the optical sensor, a test patch in which the dot arrangement is uniform without any white stripe and black stripe can be detected. In addition, here, for simplification of explanation, the arrangement for producing the aforementioned test pattern and detecting the information in regard to the landing deviation of ink in each of the scans in the back and forth directions is shown. That is, the aforementioned explanation shows the arrangement in which the test pattern in which the dot arrangement is the most uniform is selected by the optical sensor and a difference in the landing deviation of ink between the scans in the back and forth directions is detected based upon the landing deviation of ink in each scan direction at the time of forming the test patch. However, the present embodiment is not limited to this arrangement, but may adopt the arrangement where, for example, an optical characteristic of each patch is measured, and the test patch having the highest reflective optical density and the test patch having the second highest reflective optical density are selected to calculate a difference in the reflective optical density between the two test patches. In addition, when the difference in the reflective optical density is more than a predetermined value, the landing deviation of the test patch having the highest reflective optical density may be adopted as information in regard to an inclination deviation as it is, and when the difference in the reflective optical density is less than the predetermined value, an average value between the deviation of the test patch having the highest reflective optical density and the deviation of the test patch having the second highest reflective optical density may be adopted. Further, an approximate straight line or an approximate curve is found according to straight approximation or polynomial approximation from data of optical characteristics of each test patch in the right and left of the test patch having the highest reflective optical density. In addition, information in regard to the inclination deviation can be detected from the two straight lines or curves in the right and left.
In addition, it is not essential to use a sensor for measuring an optical characteristic of each test patch. For example, an arrangement can be employed that a user visually selects a test patch having a most uniform dot arrangement and inputs information regarding the test patch from an operational unit of a printer to acquire the landing deviations of ink.
In the above described embodiment, an explanation of an example of a two-path printing that makes the printing head execute tow scans of the unit region so as to complete a print of an image on the unit region. However, the present invention is not limited to the tow-path printing and can be applied to a multi-path printing having a larger number of paths than the two-path printing. For example, in a case of a four-path printing, each of the printing rates during the scans in the back and forth directions can be set to a half of those for the two-path printing shown in Table 2 and 3.
In addition, the present invention also can be applied to an odd number-path printing that makes the printing head execute odd number of scans of the unit region so as to print an image on the unit region. Here, in a case of three-path printing as an odd number-path printing, there are a unit region A where printing is performed in order of the forth scan, the back scan and the forth scan, and a unit region B where printing is performed in order of the back scan, the forth scan and the back scan. Accordingly, set contents of the printing rates are different from each other between the unit regions A and B. For example, as for the unit region A (two forth scans and one back scan), the printing rates in the back and forth directions are set depending on differences between landing deviations of ink in accordance of a printing rate table shown in Table 4. As for the unit region B (one forth scan and two back scans), the printing rates are set depending on differences between landing deviations of ink in accordance of a printing rate table shown in Table 5.
In addition, in the three-path printing, it is possible to differentiate the printing rate between the back and forth directions in a case where the difference between the landing deviations is zero. Further, in not only the three-path printing but also in other odd number-path printing such as a five-path printing and a seven-path printing, the printing rates depending on the difference between the landing deviations are set for every unit region in a similar way.
However, as apparent from the above, when a control for differentiating the printing rates between during the back and forth directions in the odd-path printing is performed, the respective printing rates are different between the unit region A and the unit region B. As a result, the unit regions A and B alternately appear in the sub-scan direction, so that density unevenness between images having a width of the unit region may occur. Therefore, in an apparatus which can execute a printing mode (an even number path mode/a first printing mode) performing a print using an even number path printing and a printing mode (an odd number path mode/a second printing mode) performing a print using an odd number path printing, a control for differentiating the printing rates depending on the landing deviation between the back and forth directions is performed only in the even number path mode. In the odd number of path mode, the printing rates are equalized between in the back and forth directions, for example, in the three-path printing, the printing rates are set as 33% both in the back and forth directions. Or, in a case where the landing deviations between in the back and forth scans are originally different from each other due to the structure of the printer, the printing rates are differentiated by a difference between the landing deviations. That is, in the odd number path printing, the printing rates in the back and forth directions are set such that the difference between the printing rates in the back and forth directions is smaller that in the even path mode. Thereby, it is possible to realize an image printing being capable of alleviate an influence of the landing deviation while suppressing the density unevenness.
In addition, in a case of providing with a plurality of the even number path printing modes, only in part of the even number path printing modes, the printing rates in the back and forth directions can be set depending on the difference between the landing deviations. As shown in
In addition, possible density unevenness in the odd number path printing tends to especially occur when number of paths is small (the printing rate is high), therefore, the printing rates in the back and forth directions are equalized to each other in the odd number path printing having a relatively small number of paths. Or, in a case where the landing deviations between in the back and forth scans are originally different from each other, the printing rates are differentiated from each other by a difference between the landing deviations.
On the other hand, in the odd number path printing having relatively large number of paths and a less visible density unevenness, the printing rate in the back and forth directions are differentiated from each other depending on the landing deviation so that an influence of the landing deviation can be alleviated. Further, in the odd number path printing having larger number of paths, in a case where the landing deviation in the sub-scan direction is enough small because of enough low-printing rate, the printing rates in the back and forth directions can be equalized to each other. Also, in a case where the landing deviation of ink in the back and forth directions originally differ from each other, the printing rates in the back and forth directions can be differentiated from each other by the difference between the deviations.
Further, in the embodiment(s) described above, an explanation was made in the only case where a total of the printing rates during the respective scans in the multi-path printing is 100%, however, the total of printing rates in the multi-path printing may be greater than or smaller than 100%.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2009-186576 filed Aug. 11, 2009, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-186576 | Aug 2009 | JP | national |
