1. Field of the Invention
The present invention relates to an ink jet printing apparatus and method to form a uniform image.
2. Description of the Related Art
A printing apparatus of an ink jet printing system (hereinafter referred to as an ink jet printing apparatus) performs a printing operation by ejecting ink from a print head onto a print medium and can easily be upgraded to a higher resolution, compared with other printing systems. The ink jet printing apparatus also has advantages of high speed printing capability, low noise and low cost. As there are growing needs for color output in recent years, a printing apparatus capable of producing high-quality printed images matching silver salt pictures in quality has been developed.
The ink jet printing apparatus incorporates a print head having a plurality of print elements (electrothermal transducer or piezoelectric element) densely arrayed therein for higher printing speed. Also for a color printing capability, many printing apparatus are provided with a plurality of such print heads.
Referring again to
Denoted 1106 is a carriage that supports the four ink jet cartridges 1101 and moves them as the cartridges perform a scan. The carriage 1106 stands by at a home position h shown with a dashed line when the printing operation is not performed or when a recovery operation on the print head 1102 is executed.
When a print start command is entered into the printing apparatus, the carriage 1106 standing by at the home position h moves in the X direction (main scan direction) and at the same time the print heads 1102 on the carriage eject inks at a predetermined frequency from the nozzles 1201, forming a band of image d/D inch wide on the print medium. After the first printing scan is finished and before the second printing scan starts, the paper feed roller 1103 rotates in the direction of arrow to feed the print medium a predetermined distance in the Y direction. These main printing scan and feeding operation are alternated repetitively to produce an image in a stepwise fashion.
Such an ink jet printing apparatus often employs a multi-pass printing method. The multi-pass printing method will be briefly explained below.
In the multi-pass printing, image data that can be printed in one main printing scan is thinned by a mask pattern before executing the main printing scan. Further, in the next printing scan, image data that is thinned by a mask pattern complementary to the already used mask pattern is printed. Between each printing scan, a feed operation is performed to feed the print medium a distance shorter than the print width of the head.
In the case of a 2-pass printing, for example, a mask pattern used in each main printing scan thins the image data by about 50%. The distance that the print medium is fed by the feed operation is one-half the print width. By repeating the above printing operation, dots arrayed on a line leading to the main scan direction are printed by two different nozzles. Thus, since the print data is divided into halves and distributed among the two different nozzles, even if individual nozzles have some ejecting variations, an image produced is smoother than that produced by a 1-pass printing that does not use the multi-pass printing. Although the 2-pass printing has been explained here, the image produced by the multi-pass printing can be made smoother by increasing the number of passes (division number). This, however, results in an increased number of main printing scans and feed operations and therefore an increased output time. To reduce the output time as much as possible, a bidirectional multi-pass printing has become a mainstream in recent years which ejects ink in both forward and backward directions.
When ink is ejected from the nozzles of the ink jet print head, fine sub droplets of ink may be ejected along with main droplets that are intended to form an image. In the following description, dots formed by the main droplets are called main dots and dots formed by sub droplets satellites. The above relation between the main droplet and the sub droplet holds in one ejection. The one ejection referred to here is an ejection performed in response to one electric signal. The sub droplet is characterized by a slower ejection speed and a smaller volume than those of the main droplet. It is noted, however, that the satellites are not always smaller in size than the main dots.
As described above, the print position of satellite varies depending on various factors. When a bidirectional multi-pass printing is performed, dots formed in the forward scan and dots formed in the backward scan mix in the same image area (for example, the same pixel, the same pixel line or the same pixel area having M×N pixel).
As long as the satellites described above, if produced, are printed at the same position as the main dots or small enough compared with the main dots, no problem occurs in image quality. However, with a print head developed in recent years to eject very small ink droplets with high resolution, the main dots themselves have much smaller diameters and therefore the presence of satellites cannot be ignored. Particularly, when a secondary color is produced by overlapping two different inks, the problem becomes more serious.
To deal with the unevenness in landing position of satellites, some measures have already been proposed. For example, Japanese Patent Application Laid-open No. 2003-053962 discloses a technology that controls the feed distance of a print medium such that it includes at least an odd and even number of times the value of 1/D (D=printing resolution in the sub scan direction), in order to disperse the landing positions of satellites as possible and produce a uniform image.
With the method disclosed in the Japanese Patent Application Laid-open No. 2003-053962, however, a pixel in which satellites land on both sides of a main dots and a pixel in which satellites land insides of a main dots are arranged alternately. It is insufficiency for uniformity of image. Further, the method disclosed in the application provides a restriction on the control of transport distance of the print medium. Moreover, this technology does not take the secondary color described above into consideration, leaving the problem of easily noticeable secondary color satellites unsolved.
The present invention has been accomplished to solve the above-mentioned problems and it is an object of this invention to provide an ink jet printing method and an ink jet printing apparatus which can produce smooth, uniform images by minimizing the forming of satellites of secondary color as practically as possible and dispersing the landing positions of satellites as uniformly as possible.
The first aspect of the present invention is an ink jet printing apparatus for printing an image on a print medium by using a print head which can eject at least a first ink and a second ink, the second ink being different from the first ink at least in color or ejecting volume, the ink jet printing apparatus comprising: means for main-scanning the print head relative to the print medium in a forward direction and in a backward direction; and means for executing ejections of the first ink and the second ink toward a same pixel on the print medium in main scans of different directions; wherein a satellite of the first ink ejected toward the same pixel lands shifted in the forward or backward direction with respect to main dots of the first and second ink that land on the same pixel and a satellite of the second ink lands shifted, with respect to the main dots of the first and second ink, in a direction opposite the direction in which the satellite of the first ink shifts.
The second aspect of the present invention is an ink jet printing apparatus for printing an image on a print medium by using a print head having at least a first opening to eject a first ink and a second opening to eject a second ink, the second ink being different from the first ink at least in color or ejecting volume, the ink jet printing apparatus comprising: means for main-scanning the print head relative to the print medium in a forward direction and in a backward direction; and means for executing ejections of the first ink and the second ink toward the same pixel on the print medium in main scans of different directions; wherein a plurality of pixels toward that both the first and second ink are ejected comprise a first pixel toward that the first ink is ejected in the main scan of the forward direction and the second ink is ejected in the main scan of the backward direction and a second pixel toward that the first ink is ejected in the main scan of the backward direction and second ink is ejected in the main scan of the forward direction; wherein a satellite of the first ink lands shifted in the forward direction and a satellite of the second ink lands shifted in the backward direction, with respect to landing positions of main dots of the first and second ink printed on the first pixel; wherein a satellite of the first ink lands shifted in the backward direction and a satellite of the second ink lands shifted in the forward direction, with respect to landing positions of main dots of the first and second ink printed on the second pixel.
The third aspect of the present invention is an ink jet printing apparatus for printing an image on a print medium by using a print head which can eject at least a first ink and a second ink, the second ink being different from the first ink at least in color or ejecting volume, the ink jet printing apparatus comprising: means for main-scanning the print head relative to the print medium in a forward direction and in a backward direction; and means for executing, in main scans of different directions, ejections of the first ink and the second ink forward onto pixels adjoining in a direction perpendicular to the direction of main scans on the print medium; wherein a satellite of the first ink ejected toward the one of the adjoining pixels lands shifted in the forward or backward direction with respect to main dots of the first ink landed on the one pixel and a satellite of the second ink ejected toward the other of the adjoining pixels lands shifted, with respect to the main dots of the second ink landed on the other pixel, in a direction opposite the direction in which the satellite of the first ink shifts.
The fourth aspect of the present invention is an ink jet printing apparatus for printing an image on a print medium by using a print head having at least a first opening to eject a first ink and a second opening to eject a second ink, the second ink being different from the first ink at least in color or ejecting volume, the ink jet printing apparatus comprising: means for main-scanning the print head relative to the print medium in a forward direction and in a backward direction; and means for executing, in main scans of different directions, ejections of the first ink and the second ink onto pixels adjoining in a direction perpendicular to the direction of main scans on the print medium; wherein the adjoining pixels toward that the first and second ink are ejected comprise a first pixel toward that the first ink is ejected in the main scan of the forward direction and a second pixel toward that the second ink is ejected in the main scan of the backward direction; wherein a satellite of the first ink lands shifted in the forward direction, with respect to a landing position of a main dot of the first ink ejected toward the first pixel and satellite of the second ink lands shifted in the backward direction, with respect to a landing position of a main dot of the second ink ejected toward the second pixel.
The fifth aspect of the present invention is an ink jet printing method for printing an image on a print medium by using a print head which can eject at least a first ink and a second ink, the second ink being different from the first ink at least in color or ejecting volume, the ink jet printing method comprising the steps of: main-scanning the print head relative to the print medium in a forward direction and in a backward direction; and executing ejections of the first ink and the second ink onto the same pixel on the print medium in main scans of different directions; wherein a satellite of the first ink ejected toward the same pixel lands shifted in the forward or backward direction with respect to main dots of the first and second ink that land on the same pixel and a satellite of the second ink lands shifted, with respect to the main dots of the first and second ink, in a direction opposite the direction in which the satellite of the first ink shifts.
The sixth aspect of the present invention is an ink jet printing method to print an image on a print medium by using a print head which can eject at least a first ink and a second ink, the second ink being different from the first ink at least in color or ejecting volume, the ink jet printing method comprising the steps of: main-scanning the print head relative to the print medium in a forward direction and in a backward direction; and executing, in main scans of different directions, ejections of the first ink and the second ink toward pixels adjoining in a direction perpendicular to the direction of main scan on the print medium; wherein a satellite of the first ink ejected toward one of the adjoining pixels lands shifted in the forward or backward direction with respect to main dots of the first ink landed on the one pixel and a satellite of the second ink ejected toward the other of the adjoining pixels lands shifted, with respect to the main dots of the second ink landed on the other pixel, in a direction opposite the direction in which the satellite of the first ink shifts.
According to above construction, since landing positions of satellites are dispersed uniformly, images of higher level of uniformity are provided.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Now, by referring to the accompanying drawings, embodiments of this invention will be described in detail.
This embodiment applies the ink jet printing apparatus described in
An image input unit 703 has an interface with a host device not shown which is connected exteriorly, and temporarily holds an image data supplied from the host device. An image signal processing unit 704 executes data processing, such as color conversion processing and binarization processing.
An operation unit 706 has keys for an operator to enter control inputs.
A recovery system control circuit 707 controls a recovery operation according to a recovery processing program stored in the RAM 701. That is, the recovery system control circuit 707 drives a recovery system motor 708 to operate a cleaning blade 709, a cap 710 and a suction pump 711 for the print head 1102.
A head drive control circuit 715 controls the operation of print element (electrothermal transducers in this embodiment) installed in individual nozzles of the print head 1102 to cause the print head 1102 to execute a preliminary ejection and a printing ejection. Further, a carriage drive control circuit 716 and a paper feed control circuit 717 also control the movement of the carriage and the feeding of paper according to programs.
A substrate of the print head 1102 in which electrothermal transducers are installed is provided with a heater, which heats the ink in the print head to a desired set temperature. A thermistor 712 is similarly provided in the substrate and measures essentially a temperature of the ink in the print head. The thermistor 712 may be installed outside the substrate as long as it is located near the print head.
The odd nozzle column 801a and the even nozzle column 801b each have 128 nozzles arrayed at 600 dpi, with the odd and even nozzle columns 801a, 801b staggered in a Y direction (sub scan direction) by 1200 dpi. That is, ejecting ink from the print head as it scans in an X direction (main scan direction) can print a strip of image, about 5.42 mm wide, at a resolution of 1200 dpi in the sub scan direction.
Nozzle columns of other colors also have the similar construction to that of the black nozzle column 801. These four color nozzle columns are arranged side by side in the main scan direction, as shown.
Next, a multi-pass printing method used in the printing apparatus of this embodiment will be explained.
Four mask patterns for four-pass printing shown in the figure are complementary to one another. In each printing scan, the CPU 700 takes a logical AND of one of mask patterns A-D stored in the ROM 702 and the print data to be print by each nozzle column, thus generating data according to which ink is to be ejected in the associated printing scan.
Reference symbols A-D of
If a blue, a secondary color, is to be produced using such mask patterns, pixels that were printed with cyan dots in one main printing scan are also printed with magenta dots. Thus, dot landing states are as shown in
In this embodiment, on the other hand, the mask patterns A-D are distributed as shown in
Although
In the above, the dot position control method has been explained which locates two satellites of different colors on opposite sides of the main droplet, with cyan and magenta taken as an example. In the printing apparatus of this embodiment, however, black and yellow nozzle columns are also mounted in addition to the above two colors, and it is impossible to locate satellites of four colors in all at different positions at all times. It is, however, noted that if color combinations used to produce secondary colors that tend to have higher density and easily show up visually are properly selected and if the above method is employed so that the satellites of the selected color combinations are preferentially arranged in opposite directions, the desirable effects of this embodiment can be fully produced. In the above explanation of the dot position control method, it is decided that cyan and magenta constitutes the above color combination that requires special attention.
Further, while the 4-pass bidirectional printing has been taken for example in the above explanation, the above desired effects can be obtained as long as the multi-pass printing employs two or more passes. If the mask pattern is configured such that, whatever the number of passes, the dots of two colors (cyan and magenta) of interest for the same pixel are printed in different main scan directions, the satellites can be made to land uniformly with respect to the main dots and therefore are evenly dispersed so that they are not easily noticeable, reducing gaps between dots and producing an image of uniform quality. In the printing apparatus of this embodiment, a plurality of print modes may be prepared in advance which, with different number of passes for multi-pass printing, can produce the above effects.
In the above explanation,
Furthermore Japanese Patent Application Laid-open No. 5-278232, however, describes only fixed mask patterns applicable to relatively narrow areas of, for example, 4×4 pixels. The fixed mask pattern is a mask pattern in which the print permission pixels are arranged periodically.
The embodiment of this invention, on the other hand, applies mask patterns like those shown in
With the above situations considered, let us refer to
The mask pattern with a fixed regularity, such as shown in
In contrast to the above, in
For the reasons described above, it is desired that a mask pattern with no cyclicity, such as random masks, be used in order to produce the desired effect of this embodiment. This is because the use of a fixed mask pattern, such as described in Japanese Patent Application Laid-open No. 5-278232, results in a color shift due to the tuning between image data and mask pattern, reducing an effect for uniformity of multi-pass printing compared with use of a random mask pattern. However, it is able to obtain an effect of this invention even if using the fixed mask pattern. Therefore this invention doesn't exclude the use of the fixed mask pattern having periodicity.
This embodiment has been described to use different mask patterns A-D in a predetermined order in different printing scans both for cyan ink and for magenta ink during the 4-pass bidirectional printing. The present invention is not limited to this configuration. Where there are a plurality of forward scans and backward scans, the four mask patterns are acceptable even if they don't have the same configuration as long as the sum of the cyan mask patterns in the forward scans and the sum of the magenta mask patterns in the backward scans agree.
As described above, a satellite of a first ink lands shifted in the forward or backward direction with respect to main dots of the first and second ink and a satellite of a second ink lands shifted, with respect to the main dots of the first and second ink, in a direction opposite the direction in which the satellite of the first ink shifts. This makes it possible to produce a uniform image.
Now, the second embodiment of this invention will be described. In this embodiment, too, the printing apparatus explained in
In the
In the cyan nozzle columns and light cyan nozzle columns and also in the even nozzle columns and odd nozzle columns, this embodiment applies different mask patterns in the same printing scans. For example, in the first printing scan, the cyan even nozzle column uses a mask pattern A, the light cyan even nozzle column uses a mask pattern B, the cyan odd nozzle column uses a mask pattern C, and the light cyan odd nozzle column uses a mask pattern D. In the second scan, these nozzle columns use different mask patterns than those of the first scan. The image data given to the individual nozzle columns are completely printed by the four main printing scans successively using the mask patterns A-D. It is noted, however, that in two nozzle columns ejecting different ink in concentration onto the same pixels, like cyan even nozzle column and light cyan even nozzle column, the same mask pattern is used always in the opposite main scan directions.
When such mask patterns are employed, pixels that are printed with cyan dots in the forward printing scans are not printed with light cyan dots in the same scan. Similarly, pixels that are printed with light cyan dots are not printed with cyan dots in the same scan. Therefore, cyan satellites and light cyan satellites are separated and placed on both sides of the main dots.
Even with a combination of inks having similar hue (similar color inks), such as cyan dots and light cyan dots, two satellites when they overlap each other can have greater effects on an image. Therefore, keeping the two kinds of satellites as much isolated as possible, as in this embodiment, is effective in keeping a high level of image quality. Further, as in the first embodiment, the dot arrangement that puts small satellites on both sides of the main dots offers an advantage that the center of gravity of dots easily stabilizes at the center of each pixel, facilitating an image design, compared with the dot arrangement that puts distinctive satellites on only one side of the main dots.
In the above, we have described the dot position control method that puts the satellites of two different colors, e.g., cyan and light cyan, on opposite sides of the main dots. It is possible that the printing apparatus of this embodiment applies the mask patterns that establish the above relationship also between magenta and light magenta.
In the above two embodiments, explanations have been given to the combination of cyan and magenta or of cyan and light cyan. The present invention of course is applicable to other combinations. For example, the present invention can effectively function in such combinations as cyan and light magenta, and light cyan and light magenta, as long as problems are caused by satellites of different colors of above combination overlapping each other. Further, this invention can also be applied to a printing apparatus that represents the density of one pixel by using two different ejection amounts of ink droplets which have the same ink color and the same colorant concentration.
Now, the third embodiment of this invention will be described. In this embodiment, too, the printing apparatus explained in
In the figure, reference symbols A-D represent four different mask patterns that are exclusive and complementary to one another. That is, image to be printed on one image area on the print medium is completed by successively applying one of the four different mask patterns A-D to each of the four main printing scans. In this embodiment, too, the individual mask patterns A-D are random masks with no periodicity.
In the large cyan nozzle column and the small cyan nozzle column, this embodiment uses different mask patterns in the same printing scan. For example, in the first scan of
If, in an area consists of one pixel in the main scan direction and two pixels in the sub scan direction (one pixel represents a lattice of 1200×1200 dpi), a large cyan dot is printed in the first pixel and a small cyan dot in the second pixel using the same mask for each column, these adjoining pixels are printed in the same scan direction. To prevent this, the above mask pattern is used in a way that causes the large dot and small dot that are supposed to be formed in the adjoining pixels of the 1×2-pixel area to be printed in different scan directions.
When such a mask pattern as described above is employed, satellites of large dot and satellites of small dot are almost uniformly scattered to the left and right of the main dots, as shown in
The feature of this embodiment is that, when dots of the same color but of different sizes are printed from two nozzle columns onto two pixels adjoining in the nozzle column direction (perpendicular to main scan direction), rather than onto one and the same pixel, satellites of two different main dots land on opposite sides of the associated main dots. In other words, a satellite of the first main dot lands on that side of the first main dot which is opposite a side of the second main dot where a satellite of the second main dot lands.
Although in this embodiment an example case has been described where pixels adjoining in the nozzle column direction are printed with a large dot and a small dot, it is possible to use a combination of dots of other sizes than the above (for example, medium dot and small dot) or a combination of other colors. For example, a combination of dots of the same size but of different colors, such as large cyan dot and large magenta dot or a small cyan dot and small magenta dot, may also be used in this embodiment and still the intended effects of this invention can similarly be produced.
Now, the fourth embodiment of this invention will be described. In this embodiment, too, the printing apparatus explained in
In this embodiment, too, the print head explained in
In
In the large cyan nozzle column, small cyan nozzle column, large magenta nozzle column and small magenta nozzle column, this embodiment uses different mask patterns in the same printing scan. For example, in the first scan of the figure, the large cyan nozzle column uses a mask pattern A, the small cyan nozzle column uses a mask pattern B, the large magenta nozzle column uses a mask pattern D, and the small magenta nozzle column uses a mask pattern C. In the second scan, these nozzle columns use different mask patterns than those of the first scan. The image data given to the individual nozzle columns are completely printed by the four main printing scans successively using the mask patterns A-D.
It is noted, however, that in a combination of large and small cyan nozzle columns, a combination of large and small magenta nozzle columns, a combination of large cyan and magenta nozzle columns, and a combination of small cyan and magenta nozzle columns, the same mask pattern is used always in the opposite main scan directions.
When such a mask pattern is employed, the dot landing state is as shown in
Satellites that land unevenly with respect to the main dots have adverse effects on the image being formed.
The feature of this embodiment is that, even with a combination of nozzle columns to print dots of different sizes and a combination of nozzle columns to print dots of different colors, the positions where satellites are printed can be dispersed uniformly with respect to the main dots by properly selecting the order of mask patterns. While this embodiment has described the dot forming process by taking large and small cyan dots and large and small magenta dots for example, this invention is not limited to these dots. The similar effects can also be produced with combinations of nozzle columns of other colors and sizes.
The random mask pattern applied to the above embodiments should be broadly construed as a “mask pattern without as strong a periodicity as may be found with fixed mask patterns”. Therefore the random mask pattern is not limited a pattern in which positions of print permission pixels are decided by randomly.
Furthermore, a mask pattern which can apply to this invention is not limited to a random mask pattern. For example, a mask pattern having no periodicity disclosed in Japanese Patent Application Laid-open No. 2002-144552 is able to be applied. Furthermore, a mask pattern which has no periodicity and contains little low-frequency components is applied acceptably.
This invention functions particularly effectively with a type of ink jet printing system that has a means to generate a thermal energy changing of state in ink (e.g., electrothermal transducers and laser beams) to eject. With this system, the ink ejection volume can be reduced, realizing an improved print density and resolution. The reduced ink ejection volume makes it easier for satellites, the subject of this invention, to emerge.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application is a continuation application of PCT application No. PCT/JP2006/313592 under 37 Code of Federal Regulations §1.53 (b) and the said PCT application claims the benefit of Japanese Patent Application No. 2005-200150 filed Jul. 8, 2005 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2005-200150 | Jul 2005 | JP | national |
This application is a continuation of International Application No. PCT/JP2006/313592, filed on Jul. 7, 2006. The entire disclosure of this prior application is incorporated by reference herein.
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Number | Date | Country | |
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Parent | PCT/JP2006/313592 | Jul 2006 | US |
Child | 11536309 | US |